阅读说明：本技术 一种集纺织布在线印染不同色彩和在线裁切的生产线及方法 (Production line and method integrating on-line printing, dyeing and cutting of different colors of textile cloth ) 是由 陈安汝 于 2020-05-14 设计创作，主要内容包括：本发明公开了一种集纺织布在线印染不同色彩和在线裁切的生产线,它包括工作台,工作台的下方且从左往右顺次设置有放卷机构、烘干装置、纺织布牵引机构和裁切装置,工作台的上方设置有上色装置；上色装置包括垂向贯穿工作台的导向杆,导向杆上套设有第一弹簧,第一弹簧的一端固设于工作台上,另一端固设于固定板上；裁切装置包括第一龙门架、设置于第一龙门架横梁下方的机台,第一龙门架的顶部固设有油缸,且延伸端上固设有纵向设置的上切刀,凹槽的底部固设有下切刀,下切刀设置于上切刀的正下方。本发明的有益效果是：提高纺织布颜料层质量、降低纺织布生产成本、能够快速印染出具有不同颜料层纺织布、能够在线裁切纺织布、提高生产效率。(The invention discloses a production line for collecting different colors of woven cloth in an online printing and dyeing manner and online cutting, which comprises a workbench, wherein an unreeling mechanism, a drying device, a woven cloth traction mechanism and a cutting device are sequentially arranged below the workbench from left to right, and a coloring device is arranged above the workbench; the coloring device comprises a guide rod vertically penetrating through the workbench, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, and the other end of the first spring is fixedly arranged on the fixed plate; the cutting device comprises a first portal frame and a machine table arranged below a first portal frame cross beam, an oil cylinder is fixedly arranged at the top of the first portal frame, an upper cutter longitudinally arranged is fixedly arranged on the extending end, a lower cutter is fixedly arranged at the bottom of the groove, and the lower cutter is arranged under the upper cutter. The invention has the beneficial effects that: the method has the advantages of improving the quality of the pigment layer of the textile cloth, reducing the production cost of the textile cloth, being capable of quickly printing and dyeing the textile cloth with different pigment layers, being capable of cutting the textile cloth on line and improving the production efficiency.)

1. The utility model provides a collection weaving cloth is printing and dyeing different colors on line and the production line that cuts on line which characterized in that: the dyeing machine comprises a workbench (1), wherein an unreeling mechanism (2), a drying device (3), a woven cloth traction mechanism (4) and a cutting device (5) are sequentially arranged below the workbench (1) from left to right, and a dyeing device is arranged above the workbench (1);

the coloring device comprises a guide rod (6) vertically penetrating through a workbench (1), a fixing plate (7) is fixedly arranged at the upper extending end of the guide rod (6), a first spring (8) is sleeved on the guide rod (6), one end of the first spring (8) is fixedly arranged on the workbench (1), the other end of the first spring (8) is fixedly arranged on the fixing plate (7), a mounting plate (9) is fixedly arranged at the lower extending end of the guide rod (6), a printing and dyeing roller (10) is rotatably arranged at the bottom of the mounting plate (9), the printing and dyeing roller (10) is arranged at the top of an unwinding cylinder (30) of the unwinding mechanism (2), the printing and dyeing roller (10) is abutted against the top of the unwinding cylinder (30) under the elastic action of the first spring (8), a spray pipe (11) parallel to the printing and dyeing roller (10) is fixedly arranged at the bottom of the mounting plate (9), the spray pipe (11) is arranged at the left side of the printing and dyeing roller (10), the coloring device comprises a spraying pipe (11), a plurality of spray heads (12) are arranged on the spraying pipe (11) along the length direction of the spraying pipe, the spray heads (12) are arranged towards a printing and dyeing roller (10), the coloring device further comprises a printing and dyeing box (13), a pump (14) and a discharge pipe (15), a plurality of partition plates (16) are fixedly arranged in the printing and dyeing box (13), the printing and dyeing box (13) is divided into a plurality of pigment cavities (17) used for containing different pigments by the partition plates (16), a plurality of valves (18) corresponding to the pigment cavities (17) are fixedly arranged on the side wall of the printing and dyeing box (13), the valves (18) are communicated with the pigment cavities (17), the other ends of the valves (18) are connected with the suction port end of the pump (14) through pipelines, the discharge pipe (15) is connected at the liquid discharge end of the pump;

the cutting device (5) comprises a first portal frame (19) and a machine table (20) arranged below a cross beam of the first portal frame (19), an oil cylinder (21) is fixedly arranged at the top of the first portal frame (19), a piston rod of the oil cylinder (21) penetrates through the cross beam of the first portal frame (19), an upper cutter (22) longitudinally arranged is fixedly arranged on an extending end, a groove (23) is formed in the top of the machine table (20), a lower cutter (24) is fixedly arranged at the bottom of the groove (23), the lower cutter (24) is arranged under the upper cutter (22), a horizontal cylinder (25) and a longitudinal cylinder (26) are fixedly arranged at the top of the machine table (20), the horizontal cylinder (25) is arranged on the right side of the groove (23), a limiting plate (27) is fixedly arranged on the piston rod of the horizontal cylinder (25), the longitudinal cylinder (26) is arranged between the groove (23) and the limiting plate (27) and is positioned on the rear side of the groove, a material pushing plate (28) is fixedly arranged on a piston rod of the longitudinal cylinder (26).

2. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: unwinding mechanism (2) include frame (29), the rotary mounting has vertically to set up puts reel (30) on frame (29), puts on reel (30) that the winding has the multilayer primary color weaving cloth.

3. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the utility model discloses a textile fabric production device, including workstation (1), workstation (32), second spring (33), scraper blade (34), riser (31) are provided with fine hair scraping device in the below of workstation (1), and fine hair scraping device includes riser (31), horizontal cylinder (32), second spring (33) and scraper blade (34), riser (31) set firmly in the bottom of workstation (1), and the one end of horizontal cylinder (32) is sealed, and the other end is open, and second spring (33) set up in horizontal cylinder (32) along horizontal cylinder (32) axial, and the other end of second spring (33) extends in horizontal cylinder (32) outside, and extends and has set firmly scraper blade (34) on the end, and scraper blade (34) support under the elasticity of second spring (33) and lean on roll-like primary color.

4. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: textile cloth drive mechanism (4) include second portal frame (35), set firmly in vertical cylinder (36) at second portal frame (35) top, the piston rod of vertical cylinder (36) runs through the crossbeam setting of second portal frame (35), and extend and serve and set firmly support (37), vertical pinch roller (38) that set up is installed in rotation on support (37), rotatory installation has driving cylinder (39) between two stands of second portal frame (35), driving cylinder (39) set up under pinch roller (38), motor (40) have set firmly on the stand of second portal frame (35), the output shaft of motor (40) and the one end of driving cylinder (39) are through the coupling joint.

5. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the production line further comprises a guide mechanism (41) arranged between the unreeling mechanism (2) and the drying device (3), the guide mechanism (41) comprises a third portal frame (42), an upper guide wheel (43) and a lower guide wheel (44) are rotatably arranged between two vertical columns of the third portal frame (42), the upper guide wheel (43) and the lower guide wheel (44) are longitudinally arranged, and the width between the upper guide wheel (43) and the lower guide wheel (44) is equal to the thickness of the primary color woven cloth.

6. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the drying device (3) comprises an air blower (45), an oven (46) and an air heater (47), wherein the air heater (47) and the air blower (45) are fixedly arranged at the top of the oven (46), an air outlet of the air blower (45) is connected with an inlet end of the air heater (47) through a pipeline, a main pipeline (48) is connected to an outlet end of the air heater (47), a plurality of air outlet pipes (49) are fixedly arranged in the oven (46) and positioned between the front wall and the rear wall of the oven, the air outlet pipes (49) are arranged along the horizontal direction, the front end and the rear end of each air outlet pipe (49) are sealed, a plurality of nozzles (50) are fixedly arranged at the bottom of each air outlet pipe (49) along the length direction of the bottom of each air outlet pipe (49), the nozzles (50) are obliquely downwards arranged towards the left, branch pipes (51) are fixedly arranged at the, the left side wall and the right side wall of the oven (46) are respectively provided with a left through groove (52) and a right through groove (53).

7. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the horizontal spacing between two adjacent air outlet pipes (49) is equal, the spacing between two adjacent nozzles (50) is equal, and the spacing between two adjacent nozzles (12) is equal.

8. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the guide hole is formed in the workbench (1), the guide rod is slidably mounted in the guide hole, the two polish rods (54) are fixedly arranged at the top of the workbench (1), the two polish rods (54) are respectively located on the left side and the right side of the guide hole, the fixing plate (7) is provided with two through holes matched with the polish rods (54), and the two polish rods (54) are respectively slidably mounted in the two through holes.

9. The production line for printing and dyeing different colors and cutting on line of textile fabric according to claim 1 is characterized in that: the automatic oil-water separator further comprises a PLC (programmable logic controller) (55), wherein the PLC (55) is arranged at the top of the workbench (1), and the PLC (55) is electrically connected with the electromagnetic valve of the vertical cylinder (36), the electromagnetic valve of the oil cylinder (21), the electromagnetic valve of the horizontal cylinder (25), the electromagnetic valve of the vertical cylinder (26) and the motor (40).

10. The method for printing and dyeing different colors on textile cloth on line and cutting on line by the production line according to any one of claims 1 to 9 is characterized in that: it comprises the following steps:

s1, printing and dyeing the primary color textile cloth, which comprises the following steps:

s11, adding different colors of pigments in different pigment cavities (17) respectively to ensure that each pigment is required by a customer;

s12, when the first pigment is used, opening the valve (18) communicated with the pigment and closing all the rest valves (18); then the pump (14) is opened, the pump (14) pumps out the first pigment, the pumped pigment is finally sprayed out of the spray head (12) through the valve (18), the pump (14), the discharge pipe (15) and the spray pipe (11) in sequence, and the sprayed pigment is coated on the outer surface of the printing and dyeing roller (10)

S13, a worker pulls the head end of the roll-shaped primary color textile cloth (56) rightwards, and in the pulling process, the printing roller (10) always presses against the top surface of the primary color textile cloth (56) under the elastic force of the first spring (8), so that the printing roller (10) imprints the pigment coated on the surface of the primary color textile cloth (56) on the top surface of the primary color textile cloth, and printing, dyeing and coloring of the textile cloth are realized;

s2, after printing and dyeing, continuously pulling the head end of the semi-finished textile cloth (57) to the right, sequentially passing the head end of the semi-finished textile cloth (57) from left to right through an area formed by an upper guide wheel (43) and a lower guide wheel (44), a left through groove (52), an oven (46) and a right through groove (53), turning on an air blower (45) and an air heater (47) while pulling, blowing external air into the air heater (47) by the air blower (45), heating the air by the air heater (47) and discharging the air into a main pipe (48), and finally spraying the hot air from a nozzle (50) through the main pipe (48), a branch pipe (51) and an air outlet pipe (49) in sequence under air pressure, wherein the sprayed hot air acts on a pigment layer of the semi-finished textile cloth (57), so as to dry the pigment layer;

s3, cutting a finished woven fabric, enabling a worker to sequentially penetrate through an area formed by a pressing wheel (38) and a driving cylinder (39) and an area formed by an upper cutter (22) and a lower cutter (24) to obtain the finished woven fabric (58) after drying, and finally enabling the head end of the finished woven fabric (58) to abut against a limiting plate (27) to achieve primary positioning of the finished woven fabric (58), enabling a piston rod of the oil cylinder (21) to extend downwards by the worker after positioning, enabling the piston rod to drive the upper cutter (22) to move downwards, enabling the upper cutter (22) and the lower cutter (24) to coincide, and then obtaining blocky finished woven fabric on a machine table (20); then operating the longitudinal cylinder (26) to extend a piston rod of the longitudinal cylinder, driving a material pushing plate (28) to move forwards by the piston rod, pushing the cut blocky finished woven cloth down from the machine table (20) by the material pushing plate (28), and finishing the cutting of the finished woven cloth; therefore, the finished woven cloth is directly cut into the blocky finished woven cloth after printing and dyeing, the cutting is carried out after the finished woven cloth is unreeled again by a client, and the requirements of the client are met;

s4, pulling the semi-finished textile cloth (57) again to enable the head end of the semi-finished textile cloth to lean against the end face of the limiting plate (27), repeating the step S3 to finish cutting of a second finished textile cloth, and processing the blocky finished textile cloth with the pigment layer required by the customer through the circulation operation;

s5, in the production process, when a customer needs to change the color, the customer only needs to close the valve (18) in the open state and then open the valve (18) corresponding to the selected pigment, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller (10), so that the second pigment layer can be printed and dyed quickly, and the change of the pigment is realized.

Technical Field

The invention relates to the technical field of coloring and cutting of textile cloth, in particular to a production line and a method integrating online dyeing, printing and cutting of different colors of textile cloth.

Background

At present, with the continuous development and improvement of a textile knowledge system and a subject system, particularly after technologies such as non-woven textile materials and three-dimensional compound knitting are produced, the current textile is not only the traditional hand-made spinning and weaving, but also the textile for clothing, industry and decoration produced by non-woven fabric technology, modern three-dimensional knitting technology, modern electrostatic nano-net forming technology and the like. Therefore, modern textile refers to a multi-scale structure processing technology of fiber or fiber aggregate, the ancient textile and printing and dyeing technology of China has a very long history, and as early as the original society, ancient people are aware of local materials in order to adapt to climate change, natural resources are used as raw materials for textile and printing and the manufacture of simple hand textile tools. Clothes, airbags and curtain carpets in daily life are products of textile and printing technologies to date.

The textile cloth processed from textile cloth production factory is the primary color, and the user needs to use the printing and dyeing production line to color the primary color textile cloth after taking the textile cloth, so as to meet the requirements of customers. The existing production line for processing the textile cloth comprises an unreeling mechanism, a printing and dyeing device, an oven and a reeling mechanism which are sequentially arranged from left to right, wherein before coloring, a worker sequentially penetrates the head end of the primary color textile cloth reeled on the unreeling mechanism through an area between two printing and dyeing rollers of the printing and dyeing device and a drying channel of the oven and finally fixes the head end on the reeling mechanism; when coloring, the workman opens winding mechanism earlier, winding mechanism opens a book the primary color weaving cloth on the unwinding mechanism gradually, after the primary color weaving cloth that unreels out enters into the region between two printing and dyeing rollers, the upper and lower surface of primary color weaving cloth is impressed to the pigment that two printing and dyeing rollers will be located in the printing and dyeing box, in order to realize coloring of weaving cloth, weaving cloth after the upper color enters into the oven in the back, the heat in the oven will be located weaving cloth pigment layer drying on the surface, last finished product weaving cloth that has the colour is rolled up by winding mechanism, thereby coloring of weaving cloth has been realized.

Although the existing textile fabric processing production line can process textile fabrics, the following defects still exist: 1. the primary color weaving cloth that processing from weaving cloth manufacture factory is on the surface be attached with fine hair, if fine hair enters into printing and dyeing equipment after, through printing and dyeing, there is the line (the line mainly leads to by fine hair) on the pigment layer, and the pigment layer that leads to the finished product weaving cloth of rolling is very inhomogeneous to very big reduction the appearance quality of finished product weaving cloth. 2. When the textile cloth is printed in the printing and dyeing area, two printing and dyeing rollers are required to print the pigment on the surface of the textile cloth, which undoubtedly increases the cost for purchasing the printing and dyeing rollers, and further increases the production cost of the textile cloth. 3. Because two printing and dyeing rollers are all installed in the printing and dyeing box, the pigment of a colour of splendid attire in the printing and dyeing box leads to when the customer need print out the pigment layer of different colours on weaving cloth, need again with the pigment emission in this printing and dyeing box then mend new pigment, this production efficiency that has reduced weaving cloth undoubtedly, the unable efficient processing goes out the weaving cloth that has different pigment layers. 4. The finished textile fabric is rolled on the winding drum of the winding mechanism, and when the finished textile fabric is used by a customer, the finished textile fabric on the winding drum needs to be reeled out again, and the textile fabric is cut into blocks after unreeling, so that great troubles are brought to the customer, and the customer cannot immediately use the textile fabric to manufacture required products (such as clothes, dining table cloth, pillow cases and the like). Therefore, a production line which can improve the quality of the pigment layer of the textile cloth, reduce the production cost of the textile cloth, rapidly print and dye textile cloth with different pigment layers and cut the textile cloth with different lengths on line is needed.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a production line and a method for collecting different colors of textile cloth through online printing and online cutting, which are used for improving the quality of a pigment layer of the textile cloth, reducing the production cost of the textile cloth, quickly printing and dyeing the textile cloth with different pigment layers, cutting the textile cloth online and improving the production efficiency.

The purpose of the invention is realized by the following technical scheme: a production line for collecting different colors of textile cloth for on-line printing and dyeing and on-line cutting comprises a workbench, wherein an unreeling mechanism, a drying device, a textile cloth traction mechanism and a cutting device are sequentially arranged below the workbench from left to right, and a coloring device is arranged above the workbench;

the coloring device comprises a guide rod vertically penetrating through a workbench, a fixing plate is fixedly arranged on the upper extending end of the guide rod, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, the other end of the first spring is fixedly arranged on the fixing plate, a mounting plate is fixedly arranged on the lower extending end of the guide rod, a printing and dyeing roller is rotatably arranged at the bottom of the mounting plate, the printing and dyeing roller is arranged at the top of a winding drum of an unwinding mechanism and is pressed against the top of the winding drum under the action of the elastic force of the first spring, a spray pipe parallel to the printing and dyeing roller is fixedly arranged at the bottom of the mounting plate and is arranged on the left side of the printing and dyeing roller, the front end and the rear end of the spray pipe are sealed, a plurality of spray heads are arranged on the spray pipe along the length direction of the spray pipe and face towards the printing and dyeing roller, the coloring device further comprises a printing and dyeing box, the side wall of the printing and dyeing box is fixedly provided with a plurality of valves corresponding to the pigment cavity, the valves are communicated with the pigment cavity, the other end of each valve is connected with the suction end of the pump through a pipeline, the liquid discharge end of the pump is connected with a discharge pipe, and the discharge pipe is communicated with the spray pipe;

the cutting device comprises a first portal frame, a machine table arranged below the first portal frame cross beam, an oil cylinder is fixedly arranged at the top of the first portal frame, a piston rod of the oil cylinder penetrates through the first portal frame cross beam, an upper cutter longitudinally arranged is fixedly arranged on the extending end of the oil cylinder, a groove is formed in the top of the machine table, a lower cutter is fixedly arranged at the bottom of the groove, the lower cutter is arranged under the upper cutter, a horizontal cylinder and a longitudinal cylinder are fixedly arranged at the top of the machine table, the horizontal cylinder is arranged on the right side of the groove, a limiting plate is fixedly arranged on the piston rod of the horizontal cylinder, the longitudinal cylinder is arranged between the groove and the limiting plate and is located at the rear side of the groove, and a material pushing plate.

The unwinding mechanism comprises a machine base, wherein a vertically arranged unwinding drum is rotatably arranged on the machine base, and a plurality of layers of primary color woven cloth are wound on the unwinding drum.

The utility model discloses a textile fabric roll-type primary color production device, including workstation, horizontal cylinder, second spring, horizontal cylinder, extension end, the below of workstation is provided with fine hair and scrapes the device, and fine hair is scraped the device and is included riser, horizontal cylinder, second spring and scraper blade, the riser sets firmly in the bottom of workstation, and the one end of horizontal cylinder is sealed, and the other end is open, and the second spring sets up in the horizontal cylinder along the horizontal cylinder axial, and the other end of second spring extends in the horizontal cylinder outside, and extends to serve and has set firmly the scraper blade, and the scraper blade supports under the elasticity of second.

Textile cloth drive mechanism includes the second portal frame, set firmly in the vertical cylinder at second portal frame top, the piston rod of vertical cylinder runs through the crossbeam setting of second portal frame, and extend and serve and set firmly the support, the rotatory pinch roller that installs vertical setting on the support, rotatory installation has a driving cylinder between two stands of second portal frame, the driving cylinder sets up under the pinch roller, the motor has set firmly on the stand of second portal frame, the output shaft of motor and the one end through the coupling joint of driving cylinder.

The production line further comprises a guide mechanism arranged between the unwinding mechanism and the drying device, the guide mechanism comprises a third portal frame, an upper guide wheel and a lower guide wheel are rotatably arranged between two vertical columns of the third portal frame, the upper guide wheel and the lower guide wheel are longitudinally arranged, and the width between the upper guide wheel and the lower guide wheel is equal to the thickness of the primary color woven cloth.

Drying device includes air-blower, oven and air heater, air heater and air-blower all set firmly in the top of oven, and the air outlet of air-blower and air heater's entry end are through the pipe connection, and air heater's exit end department is connected with the trunk line, in the oven and lie in it between the preceding back wall many outlet ducts have set firmly, and the outlet duct sets up along the horizontal direction, and the port all seals around every outlet duct, and the bottom of every outlet duct just has set firmly many nozzles along its length direction, and the nozzle sets up downwards to the left bank, and the top of every outlet duct all has set firmly the branch pipe, and every branch pipe all communicates with the trunk line, it leads to the groove and the right logical groove to have seted up a left side.

The horizontal spacing between two adjacent outlet pipes is equal, the spacing between two adjacent nozzles is equal, and the spacing between two adjacent nozzles is equal.

The guide hole has been seted up on the workstation, guide bar slidable mounting is in the guide hole, the top of workstation has set firmly two polished rods, and two polished rods are located the left and right sides of guide hole respectively, set up two through-holes with polished rod matched with on the fixed plate, two polished rods respectively slidable mounting are in two through-holes.

It still includes the PLC controller, the PLC controller sets up in the top of workstation, and the PLC controller is connected with the solenoid valve of vertical cylinder, the solenoid valve of hydro-cylinder, the solenoid valve of horizontal cylinder, the solenoid valve and the motor electricity of vertical cylinder.

A method for on-line printing different colors and on-line cutting on textile cloth according to any one of the production lines, which is characterized in that: it comprises the following steps:

s1, printing and dyeing the primary color textile cloth, which comprises the following steps:

s11, adding different colors of pigments into different pigment cavities respectively to ensure that each pigment is required by a customer;

s12, when the first pigment is used, opening a valve communicated with the pigment, and closing all the rest valves; then the pump is started to pump out the first pigment, the pumped pigment is finally sprayed out from the spray head through the valve, the pump, the discharge pipe and the spray pipe in sequence, and the sprayed pigment is coated on the outer surface of the printing and dyeing roller

S13, a worker pulls the head end of the roll-shaped primary color textile cloth rightwards, and in the pulling process, the printing roller always presses against the top surface of the primary color textile cloth under the action of the elastic force of the first spring, so that the printing roller imprints the pigment coated on the surface of the printing roller on the top surface of the primary color textile cloth, and the printing, dyeing and coloring of the textile cloth are realized;

s2, after printing and dyeing, continuously pulling the head end of the semi-finished woven cloth to the right, sequentially passing the head end of the semi-finished woven cloth from left to right through an area formed by an upper guide wheel and a lower guide wheel, a left through groove, a drying oven and a right through groove, opening an air blower and an air heater while pulling, blowing external air into the air heater by the air blower, heating and discharging the air into a main pipeline by the air heater, and finally spraying the hot air from a nozzle through the main pipeline, a branch pipe and an air outlet pipe in sequence under air pressure, wherein the sprayed hot air acts on a pigment layer of the semi-finished woven cloth so as to dry the pigment layer; because the hot air is obliquely sprayed downwards, the sprayed hot air ensures that the pigment layer is dispersed more uniformly, namely the uniformity of the thickness of the pigment layer is improved, thereby further improving the quality of the pigment layer;

s3, cutting a finished woven fabric, enabling a worker to sequentially penetrate through an area formed by a pressing wheel and a driving cylinder and an area formed by an upper cutter and a lower cutter after drying to obtain the finished woven fabric, and finally enabling the head end of the finished woven fabric to abut against a limiting plate to achieve primary positioning of the finished woven fabric; then operating the longitudinal cylinder to extend a piston rod of the longitudinal cylinder, driving a material pushing plate to move forwards by the piston rod, and pushing the cut blocky finished woven cloth down by the material pushing plate from the machine table, thereby finishing cutting of the finished woven cloth;

s4, pulling the semi-finished woven cloth again to enable the head end of the semi-finished woven cloth to lean against the end face of the limiting plate, repeating the step S to finish cutting of a second finished woven cloth, and processing the blocky finished woven cloth of the pigment layer required by the customer through the circulation operation;

s5, in the production process, when the color of the customer needs to be changed, the customer only needs to close the valve in the open state and then open the valve corresponding to the selected pigment, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller, so that the second pigment layer can be quickly printed and dyed, and the change of the pigment is realized.

The invention has the following advantages:

1. the invention relates to a coloring device which comprises a guide rod vertically penetrating through a workbench, wherein a fixed plate is fixedly arranged at the upper extending end of the guide rod, a first spring is sleeved on the guide rod, one end of the first spring is fixedly arranged on the workbench, the other end of the first spring is fixedly arranged on the fixed plate, a mounting plate is fixedly arranged at the lower extending end of the guide rod, a printing and dyeing roller is rotatably arranged at the bottom of the mounting plate and is pressed against the top of a winding drum under the elastic force of the first spring, a spray pipe parallel to the printing and dyeing roller is fixedly arranged at the bottom of the mounting plate, a plurality of spray heads are arranged on the spray pipe along the length direction of the spray pipe and face the printing and dyeing roller, the head end of rolled textile cloth is pulled rightwards, in the process of pulling, as the printing and dyeing roller is always pressed against the top surface of primary color textile cloth under the elastic force of the first spring, the printing and, thereby realizing the printing, dyeing and coloring of the textile cloth; consequently coloring the in-process, only need can carry out the impression with the cooperation of putting the reel with a printing and dyeing roller, compare two traditional printing and dyeing rollers and print, very big reduction the cost of buying printing and dyeing roller and using, further reduction the manufacturing cost of weaving cloth.

2. The fluff scraping device comprises a vertical plate, a horizontal cylinder, a second spring and a scraper, wherein the vertical plate is fixedly arranged at the bottom of a workbench, one end of the horizontal cylinder is closed, the other end of the horizontal cylinder is open, the second spring is axially arranged in the horizontal cylinder along the horizontal cylinder, the other end of the second spring extends outside the horizontal cylinder, the scraper is fixedly arranged on the extending end of the horizontal cylinder, the scraper is abutted against the outer surface of the rolled primary color textile cloth under the elastic force of the second spring, when a worker pulls the head end of the primary color textile cloth rightwards, the scraper is always abutted against the outer surface of the primary color textile cloth under the elastic force of the second spring, and the scraper scrapes down fluff attached to the outer surface of the primary color textile cloth, so that the existing grains on a pigment layer after the fluff enters a printing and dyeing area are effectively avoided, and the quality of the pigment.

3. The cutting device comprises a first portal frame and a machine platform arranged below a first portal frame beam, wherein an oil cylinder is fixedly arranged at the top of the first portal frame, a lower cutter is fixedly arranged under an upper cutter, a horizontal cylinder and a longitudinal cylinder are fixedly arranged at the top of the machine platform, the horizontal cylinder is arranged on the right side of a groove, a limiting plate is fixedly arranged on a piston rod of the horizontal cylinder, the longitudinal cylinder is arranged between the groove and the limiting plate and is positioned on the rear side of the groove, a material pushing plate is fixedly arranged on a piston rod of the longitudinal cylinder, a finished woven cloth obtained after drying sequentially penetrates through a region formed by a pressing wheel and a driving cylinder, a region formed by the upper cutter and the lower cutter, and finally the head end of the finished woven cloth is abutted against the limiting plate to realize the primary positioning of the finished woven cloth, after the positioning, a worker operates the oil cylinder to enable the piston rod to extend downwards, after the upper cutter and the lower cutter are overlapped, a blocky finished woven fabric is obtained on the machine table; then operating the longitudinal cylinder to extend a piston rod of the longitudinal cylinder, driving a material pushing plate to move forwards by the piston rod, and pushing the cut blocky finished woven cloth down by the material pushing plate from the machine table, thereby finishing cutting of the finished woven cloth; therefore, the finished woven cloth is directly cut into the blocky finished woven cloth after printing and dyeing, the client does not need to unreel the finished woven cloth again and then cut, and the requirement of the client is met.

4. The coloring device also comprises a printing and dyeing box, a pump and a discharge pipe, wherein a plurality of partition plates are fixedly arranged in the printing and dyeing box, the partition plates divide the printing and dyeing box into a plurality of pigment cavities for containing different pigments, a plurality of valves corresponding to the pigment cavities are fixedly arranged on the side wall of the printing and dyeing box, the valves are communicated with the pigment cavities, the other ends of the valves are connected with the suction port end of the pump through a pipeline, the discharge pipe is connected at the liquid discharge end of the pump and is communicated with a spray pipe, in the production process, when a customer needs to change the color, the valve in an open state is only needed to be closed, then the valve corresponding to the selected pigment is opened, and the selected pigment is sprayed on the cylindrical surface of the printing and dyeing roller, so that the second pigment layer can be quickly printed and dyed, and. Therefore, the textile cloth with different pigment layers can be printed and dyed quickly without manual shutdown and replacement of the pigment in the printing and dyeing box.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic main section view of FIG. 1;

FIG. 3 is a view taken along line A of FIG. 2;

FIG. 4 is a cross-sectional view taken along line D-D of FIG. 2;

FIG. 5 is a side view of the guide mechanism;

FIG. 6 is a schematic structural diagram of a drying apparatus;

FIG. 7 is a side view of a woven cloth traction mechanism;

FIG. 8 is a schematic cross-sectional view B-B of FIG. 2;

FIG. 9 is a view taken along line C of FIG. 2;

FIG. 10 is a schematic structural view of the nozzle;

FIG. 11 is a schematic structural diagram according to a second embodiment of the present invention;

in the figure, 1-workbench, 2-unreeling mechanism, 3-drying device, 4-woven cloth traction mechanism, 5-cutting device, 6-guide rod, 7-fixing plate, 8-first spring, 9-mounting plate, 10-printing roller, 11-spray pipe, 12-spray head, 13-printing box, 14-pump, 15-discharge pipe, 16-partition plate, 17-pigment cavity, 18-valve, 19-first portal frame, 20-machine table, 21-oil cylinder, 22-upper cutter, 23-groove, 24-lower cutter, 25-horizontal cylinder, 26-longitudinal cylinder, 27-limiting plate, 28-material-pushing plate, 29-machine base, 30-unreeling cylinder, 31-vertical plate, 32-horizontal cylinder, 33-a second spring, 34-a scraper, 35-a second portal frame, 36-a vertical cylinder, 37-a support, 38-a pressure wheel, 39-a driving cylinder, 40-a motor, 41-a guide mechanism, 42-a third portal frame, 43-an upper guide wheel, 44-a lower guide wheel, 45-a blower, 46-an oven, 47-an air heater, 48-a main pipe, 49-an air outlet pipe, 50-a nozzle, 51-a branch pipe, 52-a left through groove, 53-a right through groove, 54-a polish rod, 55-a PLC (programmable logic controller), 56-primary color woven cloth, 57-semi-finished woven cloth and 58-finished woven cloth.

Detailed Description

The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following: