阅读说明：本技术 废料分离及收集装置及其工作方法 (Waste material separating and collecting device and working method thereof ) 是由 张东升 于 2019-11-21 设计创作，主要内容包括：本发明涉及一种废料分离及收集装置及其工作方法,它属于自动切割材料领域。本发明包括切割材料、切割设备平台、输送毛毡、刷闸、刷闸开启气缸、刷闸气嘴、侧气嘴、摆动板、摆动气缸、废料机架、废料收集箱、检测传感器、移动导轨和滑板件,切割设备平台上设置输送毛毡,通过输送毛毡传送切割材料,刷闸与刷闸开启气缸相连,刷闸上部设刷闸气嘴,刷闸两侧设侧气嘴,摆动板与摆动气缸相连,摆动气缸在废料装置支撑架上,废料收集箱设在摆动板的下方,检测传感器在切割材料后端,检测传感器装在废料机架上,移动导轨在废料机架上,滑板件活动设在移动导轨上。本发明结构简单合理,操作方便,提高工作效率,提高自动化程度,满足使用需求。(The invention relates to a waste material separating and collecting device and a working method thereof, belonging to the field of automatic cutting materials. The invention comprises a cutting material, a cutting equipment platform, a conveying felt, a brush gate opening cylinder, a brush gate air nozzle, a side air nozzle, a swing plate, a swing cylinder, a waste material rack, a waste material collecting box, a detection sensor, a movable guide rail and a slide plate piece, wherein the conveying felt is arranged on the cutting equipment platform, the cutting material is conveyed through the conveying felt, the brush gate is connected with the brush gate opening cylinder, the brush gate air nozzle is arranged at the upper part of the brush gate, the side air nozzles are arranged at two sides of the brush gate, the swing plate is connected with the swing cylinder, the swing cylinder is arranged on a waste material device supporting frame, the waste material collecting box is arranged below the swing plate, the detection sensor is arranged at the rear end of the cutting material, the detection sensor is arranged on the waste material rack. The automatic feeding device is simple and reasonable in structure and convenient to operate, improves the working efficiency and the automation degree, and meets the use requirements.)

1. The utility model provides a waste material separation and collection device, includes cutting material, cutting equipment platform and carries the felt, set up on the cutting equipment platform and carry the felt, through carrying felt conveying cutting material, its characterized in that: still open cylinder, brush floodgate air cock, side air cock, swing board, swing cylinder, waste material frame, garbage collection box, detection sensor, portable guide and slide spare including brush floodgate, the brush floodgate is opened the cylinder with the brush floodgate and is linked to each other, and brush floodgate upper portion sets up the brush floodgate air cock, and brush floodgate both sides set up the side air cock, and the swing board links to each other with swing cylinder, and this swing cylinder fixes on the waste device support frame, and the garbage collection box sets up in the below of swing board, and the detection sensor setting is in the cutting material rear end, and this detection sensor is installed in the waste material frame, and portable guide fixes in the waste material frame, and slide spare activity sets up on.

2. The scrap separating and collecting apparatus according to claim 1, wherein: the slide spare includes preceding left slide, preceding right slide, back left slide and back right slide, and this preceding left slide, preceding right slide, back left slide and back right slide all activity sets up on the removal guide rail.

3. The scrap separating and collecting apparatus according to claim 1, wherein: still include the guide board, the guide board sets up on the scrap rack, and this guide board is including leading baffle, lower guide board and last guide board down, and lower leading baffle setting is in one side of cutting equipment platform and is located the cutting material below, and the last guide board is located the rear end of cutting material, and lower guide board is located the below of last guide board, and lower guide board is located swing board top and mutually supports.

4. The scrap separating and collecting apparatus according to claim 1, wherein: still include the brush floodgate pivot, the brush floodgate links to each other with the waste material frame through brush floodgate pivot.

5. The scrap separating and collecting apparatus according to claim 1, wherein: the scrap collecting and collecting device is characterized by further comprising a collecting box guide rail and a collecting box guide wheel, wherein the collecting box guide wheel is arranged on the scrap collecting box, and the collecting box guide wheel is provided with a matched collecting box guide rail.

6. The scrap separating and collecting apparatus according to claim 1, wherein: the waste collecting device also comprises a collecting box moving wheel, wherein the collecting box moving wheel is movably arranged at the bottom of the waste collecting box.

7. The scrap separating and collecting apparatus according to claim 1, wherein: still include the pilot lamp, the pilot lamp sets up the top at the waste material frame.

8. The scrap separating and collecting apparatus according to claim 2, wherein: still include adjust knob, adjust knob sets up in the waste material frame, and this adjust knob is used for adjusting the side air cock on left slide, the preceding right slide before, adapts to the slide position control of different materials.

9. The scrap separating and collecting apparatus according to claim 1, wherein: the cutting material comprises waste material and main material.

10. A method of operating a waste material separating and collecting apparatus using the waste material separating and collecting apparatus of any one of claims 1 to 9, the method comprising: the method comprises the following steps: automatic cutting work, conveying cutting material on the cutting equipment platform, main material and waste material move together promptly, detect the material position, close the brush floodgate, brush floodgate air cock simultaneous working this moment, the main material continues to move through the brush floodgate, get into next transmission band, the waste material is locked, the side air cock simultaneous working of brush floodgate air cock and both sides, the back has been walked to the main material, detect through the detection sensor of rear end, detect the main material and pass through the brush floodgate completely after, open the brush floodgate, the waste material falls on the swing board of lower part, through the incessant swing of swing board, send the waste material into the garbage collection case.

Technical Field

The invention relates to a device and a method, in particular to a waste separating and collecting device and a working method thereof, belonging to the field of automatic cutting materials.

Background

On a production line for continuous production of solar panels, the cut waste materials are complex in state, no automatic mode is available for collecting and sorting at present, and only a manual auxiliary mode is available for collecting and sorting the waste materials. And the manual collection and sorting of the waste materials wastes time and labor, has high labor intensity, increases the labor cost, and cannot realize the automation degree.

The chinese patent publication No. 107962445a, 04/27/2018, discloses an invention named as "a device for collecting cutting machine waste". This patent includes the workstation, be equipped with cutting mechanism on the workstation, it has the opening with cutting mechanism assorted to open on the workstation, the workstation lower surface just is located the opening and is connected with waste material screening case, waste material screening incasement from the top down is equipped with screen cloth A and screen cloth B in proper order, waste material screening case lower surface is opened there is the collection mouth, the collection mouth is connected with the collecting pipe, the collecting pipe other end is connected with the collecting box, be equipped with controller and control switch on the workstation, controller and cutting mechanism and control switch electric connection. Although the structure of this patent is simple, the practicality is strong, but degree of automation is not high, is not suitable for the production line operation, and is inefficient, so it still has above-mentioned defect.

With the popularization of automatic cutting production lines, the manual sorting mode is gradually eliminated, and more requirements require that the automatic collection of sample wafers and the removal of cut waste materials can be realized, so that the waste material separating and collecting device capable of realizing the automation degree is particularly necessary.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides the waste separating and collecting device and the working method thereof, wherein the waste separating and collecting device has the advantages of simple and reasonable structural design, safety, reliability and convenience in operation, improves the working efficiency of a production line, and improves the automation degree.

The technical scheme adopted by the invention for solving the problems is as follows: this waste material separation and collection device, including cutting material, cutting equipment platform and transport felt, set up on the cutting equipment platform and carry the felt, through carrying felt conveying cutting material, its characterized in that: still open cylinder, brush floodgate air cock, side air cock, swing board, swing cylinder, waste material frame, garbage collection box, detection sensor, portable guide and slide spare including brush floodgate, the brush floodgate is opened the cylinder with the brush floodgate and is linked to each other, and brush floodgate upper portion sets up the brush floodgate air cock, and brush floodgate both sides set up the side air cock, and the swing board links to each other with swing cylinder, and this swing cylinder fixes on the waste device support frame, and the garbage collection box sets up in the below of swing board, and the detection sensor setting is in the cutting material rear end, and this detection sensor is installed in the waste material frame, and portable guide fixes in the waste material frame, and slide spare activity sets up on.

Preferably, the sliding plate member of the present invention comprises a front left sliding plate, a front right sliding plate, a rear left sliding plate and a rear right sliding plate, and the front left sliding plate, the front right sliding plate, the rear left sliding plate and the rear right sliding plate are movably disposed on the moving guide rail.

Preferably, the invention further comprises a guide plate disposed on the scrap rack, the guide plate comprising a lower inner guide plate disposed on one side of the cutting apparatus platform and located below the cut material, a lower guide plate located at the rear end of the cut material, and an upper guide plate located below the upper guide plate, the lower guide plate located above the oscillating plate and cooperating with each other.

Preferably, the invention further comprises a brush gate rotating shaft, and the brush gate is connected with the waste material rack through the brush gate rotating shaft.

Preferably, the invention also comprises a collecting box guide rail and a collecting box guide wheel, wherein the collecting box guide wheel is arranged on the waste collecting box, and the collecting box guide wheel is provided with a matched collecting box guide rail.

Preferably, the invention also comprises a collecting box moving wheel which is movably arranged at the bottom of the waste collecting box.

Preferably, the present invention further comprises an indicator light disposed at the top of the waste rack.

Preferably, the waste material machine further comprises an adjusting knob, and the adjusting knob is arranged on the waste material machine frame.

Preferably, the cutting material of the present invention comprises a waste material and a main material.

The invention also provides a working method of the waste material separating and collecting device, which is characterized in that: the method comprises the following steps: automatic cutting work, conveying cutting material on the cutting equipment platform, main material and waste material move together promptly, detect the material position, close the brush floodgate, brush floodgate air cock simultaneous working this moment, the main material continues to move through the brush floodgate, get into next transmission band, the waste material is locked, the side air cock simultaneous working of brush floodgate air cock and both sides, the back has been walked to the main material, detect through the detection sensor of rear end, detect the main material and pass through the brush floodgate completely after, open the brush floodgate, the waste material falls on the swing board of lower part, through the incessant swing of swing board, send the waste material into the garbage collection case.

Compared with the prior art, the invention has the following advantages and effects: the whole structure is simple, reasonable and ingenious in design, safe, reliable and convenient to operate, the working efficiency of the production line is improved, and the automation degree is improved; separating the waste material from the main material through an air nozzle and blowing the waste material and the main material to an appointed direction; the waste is pushed to the rear side by adopting the functions of the brush gate and the brush gate air nozzle on the brush gate, and the main material passes through the bottom of the lower side of the brush gate and moves to the next conveyor belt; the trouble that the sample waste materials need to be collected manually is reduced, and the working efficiency of a production line is improved; the air nozzle can be adjusted along with the width and the position of the material, so that the reliability of collecting and sorting waste materials is greatly improved; the waste is blown by the air nozzle, so that the problem of difficulty in grabbing caused by close attachment of the material and the cutting felt when a grabbing mode is adopted is solved; for smaller sample wafers, the main material is firstly pressed, and the waste material is blown open by the air nozzle, so that the waste material is separated from the main material.

Drawings

Fig. 1 is a schematic front view of an embodiment of the present invention.

Fig. 2 is a left side view structural diagram of the embodiment of the invention.

FIG. 3 is a schematic structural diagram illustrating an open state of the brush gate according to an embodiment of the present invention.

In the figure: brush floodgate 1, brush floodgate opens cylinder 2, brush floodgate pivot 3, brush floodgate air cock 4, side air cock 5, cutting material 6, waste material 6.1, major ingredient 6.2, cutting equipment platform 7, carry felt 8, garbage collection box 9, collecting box guided way 10, collecting box leading wheel 11, collecting box moving wheel 12, scrap rack 13, swinging plates 14, swinging cylinders 15, lower inner guide board 16, lower guide board 17, upper guide board 18, detection sensor 19, guide board 20, moving guide 21, pilot lamp 22, slide spare 23, preceding left slide 23.1, preceding right slide 23.2, back left slide 24.1, back right slide 24.2, adjust knob 25.

Detailed Description

The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.