Modular system and method for producing at least one transmission in a modular system
阅读说明:本技术 积木式系统和用于按积木式系统制造至少一个传动装置的方法 (Modular system and method for producing at least one transmission in a modular system ) 是由 M·科赫 于 2019-09-03 设计创作,主要内容包括:一种积木式系统,其包括用于驱动收割机的至少一个工作机构的至少一个无级传动装置,无级传动装置包括以下基本部件:驱动盘组和从动盘组,它们分别具有两个锥形调节盘;传递转矩的构件,驱动盘组和从动盘组布置在传递转矩的构件上,传递转矩的构件分别包括驱动轴、毂和空心柱形的传递区段,驱动盘组和从动盘组的分别至少一个调节盘能轴向移动地布置在相应的驱动轴上,由这些基本部件的变化能构造至少两个传动装置模块,其构成用于n个不同的产品系列的农业收割机的不同无级传动装置,基本部件中用于导向和力传递的两个基本部件基本上结构相同地实施。(A modular system comprising at least one continuously variable transmission for driving at least one working mechanism of a harvester, the continuously variable transmission comprising the following basic components: a driving disk set and a driven disk set, each having two conical adjusting disks; the invention relates to a torque-transmitting element, on which a drive disk set and a driven disk set are arranged, each comprising a drive shaft, a hub and a hollow-cylindrical transmission section, wherein at least one adjusting disk of each of the drive disk set and the driven disk set is arranged so as to be axially displaceable on the respective drive shaft, wherein at least two transmission modules can be formed by the variation of the basic components, which form different continuously variable transmissions for agricultural harvesters of n different product lines, wherein the two basic components for guiding and force transmission are embodied substantially identically in structure.)
1. A modular system comprising at least one continuously variable transmission (31, 31 ') for driving at least one working mechanism (22) of a harvester (1), wherein the at least one continuously variable transmission (31, 31') comprises the following basic components:
a drive disk set (32) and a driven disk set (33) each having two conical adjusting disks (36a, 36 b; 37a, 37b),
-a torque-transmitting member on which the set of driving discs (32) and the set of driven discs (33) are arranged, wherein the torque-transmitting member comprises a driving shaft (40, 47), a hub (41, 48) and a hollow cylindrical transmission section (38), respectively,
-wherein at least one adjusting disk (36b, 37b) of the drive disk set (32) and of the driven disk set (33), respectively, is arranged on the respective drive shaft (40, 47) in an axially movable manner,
characterized in that at least two transmission modules (30, 30 ') can be constructed by variation of the basic components, which transmission modules form different stepless transmissions (31, 31') for agricultural harvesters (1) of n different product lines, wherein the two basic components for guidance and force transmission in the basic components (36a, 36b, 37a, 37b, 38) are embodied substantially identically in structure.
2. Building block system according to claim 1, characterised in that the adjusting disks (36a, 36b, 37a, 37b) of the driving disk set (32) and the driven disk set (33) of the transmission module (30, 30') have a uniform structural configuration.
3. The modular system as claimed in claim 1 or 2, characterized in that the hollow-cylindrical transmission section (38) is embodied identically in construction on the drive side and on the driven side of the transmission module (30, 30').
4. The modular system as claimed in one of claims 1 to 3, characterized in that the adjusting disks (36a, 36b, 37a, 37b) of the drive disk set (32) and the driven disk set (33) and the hollow-cylindrical transfer section (38) can be interchanged.
5. Modular system according to claim 4, characterized in that the adjusting discs (36a, 36b, 37a, 37b) are embodied with ring-shaped flanges (45) of uniform dimensions.
6. The modular system as claimed in the preceding claim, characterized in that the respective drive disk set (32) and driven disk set (33) of the at least two transmission modules (30, 30') each have an adjusting disk (36a, 36b, 37a, 37b) with a uniform outer diameter (D1, D2).
7. The modular system as claimed in the preceding claim, characterized in that the adjusting disks (36a, 36b, 37a, 37b) of the drive disk set (32) and/or of the driven disk set (33) can be exchanged between the at least two transmission modules (30, 30').
8. The building block system as claimed in one of the preceding claims, characterized in that the outer diameter (D1, D2) of the adjusting disks (36a, 36b, 37a, 37b) of the drive disk set (32) and/or of the driven disk set (33) is varied between two transmission modules (30, 30').
9. The modular system as claimed in one of the preceding claims, characterized in that the adjusting disks (36a, 36b, 37a, 37b) of the respective drive disk set (32) or driven disk set (33) are fixed to the hubs (41, 48) or the hollow-cylindrical transmission section (38) by means of a releasable connection (42, 44), in particular a screw connection.
10. The modular system as claimed in one of the preceding claims, characterized in that the adjusting disk (36a, 36b, 37a, 37b) and the hollow-cylindrical transfer section (38) are constructed as castings.
11. Harvester (1) with at least one working mechanism (22) which can be driven by at least one continuously variable transmission (31, 31 '), characterized in that the at least one continuously variable transmission (31, 31 ') is configured as a transmission module (30, 30 ') manufactured by means of the modular system according to one of claims 1 to 10.
12. Harvester (1) according to claim 11, characterized in that at least one of the at least two transmission modules (30, 30') is used for driving a working mechanism (22) of the harvester (1) of one product series, which working mechanism is embodied as a front-end appliance (5), a threshing and separating device (8) and/or a cutting device (16).
13. Method for manufacturing at least one transmission (31, 31 ') in a modular system, wherein at least one agricultural harvester (1) is equipped with at least one continuously variable transmission (31, 31') for driving at least one working mechanism (22) of the harvester (1) by means of the modular system, wherein the at least one continuously variable transmission (31) comprises the following basic components:
a drive disk set (32) and a driven disk set (33) each having two conical adjusting disks (36a, 36b, 37a, 37b),
-a torque-transmitting member on which the set of driving discs (32) and the set of driven discs (33) are arranged, wherein the torque-transmitting member comprises a driving shaft (40, 47), a hub (41, 48) and a hollow cylindrical transmission section (38), respectively,
-wherein at least one adjusting disk (36b, 37b) of the drive disk set (32) and of the driven disk set (33) respectively is arranged on a respective drive shaft (40, 47) in an axially movable manner, characterized in that at least two transmission modules (30, 30 ') are constructed by a variation of the basic components, which transmission modules constitute different stepless transmissions (31, 31') for agricultural harvesters (1) of n different product lines, wherein the two basic components for guiding and force transmission in the basic components (36a, 36b, 37a, 37b, 38) are manufactured essentially structurally identically.
14. Method according to claim 13, characterized in that the adjusting discs (36a, 36b, 37a, 37b) are manufactured in a uniform geometry and the transfer sections (38) are manufactured as substantially structurally identical components.
15. Method according to claim 13 or 14, characterized in that the adjusting disc (36a, 36b, 37a, 37b) is manufactured with at least an annular flange (45) having uniform dimensions.
Technical Field
The invention relates to a modular system according to the preamble of claim 1. The invention also relates to a harvester according to the preamble of claim 11 and to a method according to the preamble of claim 13 for producing at least one transmission in a modular system.
Background
In order to drive the working mechanism of an agricultural harvester, a wide variety of continuously variable transmissions embodied as wrap transmissions are used. The continuously variable transmission is also referred to as variator transmission.
Such a continuously variable transmission comprises the following basic components: the driving disc set and the driven disc set are respectively provided with two conical adjusting discs; a torque-transmitting component on which the adjusting disks of the drive disk set and the driven disk set are arranged, wherein the torque-transmitting component comprises a drive shaft, a hub and a hollow-cylindrical transmission section, wherein at least one adjusting disk of the drive disk set and of the driven disk set is arranged on the respective drive shaft in an axially movable manner.
A continuously variable transmission of the type described above is known from DE 19802605 a 1. The drive disk set has a stationary conical adjusting disk and a movable adjusting disk, which is in driving connection with a driven disk set via a belt, which also has a stationary conical adjusting disk and a movable adjusting disk. The fixed control disk of the drive disk stack is arranged on the drive shaft and the fixed control disk of the driven disk stack is arranged on the driven shaft, wherein the drive shaft or the driven shaft and the respective fixed control disk arranged thereon are embodied in one piece. The respective movable adjusting disks of the drive disk set and the driven disk set are embodied in one piece with a hollow-cylindrical section, by means of which the respective movable adjusting disks are arranged on the drive shaft or the driven shaft in order to be movable only in the axial direction by means of the spherical grooves of the spherical-tenon coupling.
Such a continuously variable transmission is used to drive different working units of a harvester, wherein the continuously variable transmission is used both for driving the respective working unit and for harvesters of different power classes or product lines, said continuously variable transmission being adapted to the harvester according to the speed of rotation. The necessary complexity of the continuously variable transmission resulting therefrom, in particular the integral embodiment of the drive shaft and the fixed control disk or of the hollow-cylindrical section and of the control disk which can be moved by means of the hollow-cylindrical section (as is known from the cited prior art), results in: this is cost-intensive for different product lines of harvesters and for the provision of individually configured continuously variable transmissions within these product lines. Furthermore, the integrated embodiment requires special production technical feasibility. In the production of harvesters of different power levels or product lines, therefore, high production-technical and logistical expenditure are associated with the harvesters being equipped with a continuously variable transmission according to DE 19802605 a 1.
Disclosure of Invention
The invention is based on the object of providing a modular system and a method for producing at least one transmission module in a modular system of the type mentioned at the outset, by means of which the provision of a continuously variable transmission embodied as a transmission module for harvesters of different power classes or product families or at least one harvester with different working mechanisms can be simplified and made more cost-effective.
According to the invention, this object is achieved by a modular system having the features of claim 1, a harvester according to claim 11 and a method according to claim 13 for producing at least one transmission module in a modular system.
Advantageous embodiments are the subject matter of the dependent claims.
According to claim 1, a modular system is proposed, comprising at least one continuously variable transmission for driving at least one working mechanism of a harvester, wherein the at least one continuously variable transmission comprises the following basic components:
a drive disk set and a driven disk set, each having two conical adjusting disks,
a torque-transmitting member on which the set of driving disks and the set of driven disks are arranged, wherein the torque-transmitting member comprises a drive shaft, a hub and a hollow-cylindrical transmission section, respectively,
wherein at least one adjusting disk of the drive disk set and the driven disk set, respectively, is arranged on the respective drive shaft in an axially displaceable manner,
in this case, at least two transmission modules can be formed by varying these basic components, which form different continuously variable transmissions for the agricultural harvesters of the n product lines, wherein the at least two basic components provided for guidance and force transmission are embodied essentially identically in design. The number n of product series corresponds here to a value greater than or equal to 1. By means of the modular system, at least two transmission modules can be constructed on the basis of six basic components by suitable combination of these basic components with one another, by means of which different rotational speed ranges are provided. In this case, a simplification in terms of the production of the continuously variable transmission and in terms of the flexibility with which different rotational speed ranges for different working mechanisms of at least one harvester within a product series can be achieved by at least two transmission modules is achieved by the substantially structurally identical embodiment of the transmission module, which is provided with the two basic components for guiding and force transmission. At least two transmission modules can be realized: different continuously variable transmissions made within a product line and different continuously variable transmissions made throughout multiple different product lines of an agricultural harvester. The term "transmission module" in the sense of the present invention is understood to mean the following continuously variable transmission: the continuously variable transmission has components for guiding and force transmission that can be interchanged.
The continuously variable transmission known from the prior art is not only individualized within one product series of the harvester for different working mechanisms, but also individualized with respect to different product series of the same type of harvester, while the modular system according to the invention for at least one transmission module can be used in a plurality of product series of the same type of harvester.
Preferably, the drive shaft can be embodied as a hollow shaft.
Preferably, the adjusting disks of the drive disk set and of the driven disk set of the transmission module can have a uniform structural configuration. A uniform structural configuration is understood to mean the following geometry of the adjusting disk: the geometry is consistent within one transmission module and throughout at least two transmission modules. In particular, a geometry of the adjusting disk that is as simple as possible is provided. In particular, the adjusting disks of the drive disk set and the driven disk set are rotationally symmetrical. The adjusting disks of the drive disk set and the driven disk set have a substantially truncated-cone-shaped cross section. This enables cost-effective production, for example by means of a prototype process, in particular by casting. In this case, the adjusting disk can be releasably connected to a torque-transmitting component, which directly receives the adjusting disk, in particular by a screw connection.
Advantageously, the hollow-cylindrical transmission sections are embodied identically on the drive side and the output side of the transmission module. The hollow-cylindrical transmission section can preferably be designed on the drive side and the driven side for receiving corresponding adjusting disks of the drive disk set and the driven disk set, which adjusting disks are each arranged in a stationary manner on the drive shaft. This makes it possible to greatly simplify the structurally identical embodiment of the hollow-cylindrical transmission section on at least two transmission modules.
According to an advantageous embodiment, the adjusting disks and the hollow-cylindrical transmission sections of the drive disk set and the driven disk set can be interchanged within a transmission module. In this case, the adjusting disks of the drive disk set and the driven disk set are exchanged in pairs.
According to a further advantageous aspect, the hydraulically actuatable adjusting devices of the two transmission modules for axially displacing at least one of the adjusting disks of the drive disk stack can be embodied identically in construction.
Preferably, the adjusting disk can be embodied with an annular flange comprising a uniform size. By means of the annular flange, the adjusting disk can be fastened both to the respective transmission section on the drive side and on the output side of the transmission module and to its respective hub.
In particular, the respective drive disk set and driven disk set of the at least two transmission modules can each have an adjusting disk with a uniform outer diameter. A defined rotational speed range can thereby be generated within which the operating means driven by the transmission module can be operated. One transmission module can have an adjusting disk for the driving disk set and the driven disk set, which adjusting disk comprises a first outer diameter, and at least one further transmission module can have an adjusting disk for the driving disk set and the driven disk set, which adjusting disk comprises a second outer diameter. By adjusting the different outer diameters of the disks, which are identical for the drive disk set and the driven disk set of the respective transmission module, at least two transmission modules can provide at least two rotational speed ranges which differ at least in part from one another.
Preferably, the adjusting disks of the drive disk set and/or the driven disk set can be exchanged between at least two transmission modules. The adjustability of the control disk between at least two transmission modules increases the flexibility and versatility with regard to the rotational speed range that can be generated.
For this purpose, the outer diameter of the adjusting disks of the drive disk set and/or the driven disk set can be varied within at least two transmission modules. The drive disk set and the driven disk set of the respective transmission module can have an adjusting disk with a first outer diameter and an adjusting disk with a second outer diameter, the first outer diameter being greater than the second outer diameter. The rotational speed flexibility required for different product lines of the harvester is transferred to a simplified geometry of the control disk with a uniform structural design.
In order to simplify the assembly within the respective transmission module and the adjustability between at least two transmission modules, the adjusting disks of the respective drive disk set or driven disk set can be fastened to the hub or hollow-cylindrical transmission section by means of a releasable connection, in particular a screw connection.
Preferably, the adjusting disk and the transfer section can be designed as a casting. This enables cost-effective production of large numbers of parts.
According to claim 11, a harvester is proposed with at least one working mechanism which can be driven by at least one continuously variable transmission, wherein the at least one continuously variable transmission is designed as a transmission module produced with the aid of the modular system according to one of claims 1 to 10.
In particular, at least one harvester can be embodied as a combine harvester. The combine harvester has a plurality of working mechanisms which are preferably driven by means of a belt drive. In order to be able to drive at least some of the working mechanisms variably in rotational speed, at least two transmission modules can be used. Due to the combinability of the at least two basic components (control disk and hollow-cylindrical section) with respect to one another, the at least two transmission modules can be flexibly adapted to the rotational speed ranges which are specific to the different working mechanisms which are operated within said specific rotational speed ranges.
At least one of the at least two transmission modules can be used to drive a working mechanism of a harvester of a product series, which working mechanism is embodied as a front-end (or attachment, Vorsatz), a threshing and separating device and/or a cutting device. For driving these working mechanisms, different rotational speed ranges are required, which can be generated by at least two transmission modules. In particular, the at least two transmission modules can be used to drive at least one threshing cylinder of the threshing and separating device and/or a conveying mechanism of the cutting device, which is designed as a cutting rotor, through the product line.
The object set forth at the outset is achieved by a method for producing a continuously variable transmission in a modular system according to claim 13.
According to claim 13, a method is proposed for producing at least one transmission in a modular system, wherein at least one agricultural harvester is equipped with at least one continuously variable transmission for driving at least one working mechanism of the harvester by means of the modular system, wherein the at least one continuously variable transmission comprises the following basic components:
a drive disk set and a driven disk set, each having two conical adjusting disks,
a torque-transmitting member on which the set of driving disks and the set of driven disks are arranged, wherein the torque-transmitting member comprises a drive shaft, a hub and a hollow-cylindrical transmission section, respectively,
in this case, the at least one adjusting disk of each of the drive disk set and the driven disk set is arranged on the respective drive shaft in an axially displaceable manner, wherein at least two transmission modules are formed by a variation of these basic components, which form different continuously variable transmissions for the agricultural harvesters of the n different product lines, wherein the two basic components of the basic components for guiding and force transmission are produced essentially identically in terms of construction. The number n of product series corresponds here to a value greater than or equal to 1.
In particular, the adjusting disk can be produced in a uniform geometry, and the transfer section can be produced as a substantially structurally identical component.
Furthermore, the adjusting disk can be manufactured with at least an annular flange having a uniform size. In this way, the pair-wise adjustability between the drive disk set and the driven disk set occurs between at least two transmission modules both with the same outer diameter of the adjusting disks and with different outer diameters.
Drawings
The invention will be explained in more detail below on the basis of embodiments shown in the drawings.
It shows that:
FIG. 1 is a schematic view of the harvester;
FIG. 2 is a continuously variable transmission for a harvester configured as a transmission module;
FIG. 3 is a cross-sectional view of a drive disk pack of the first transmission module according to FIG. 2;
fig. 4 is a sectional view of the driven pulley set of the second transmission module according to fig. 2.
Detailed Description
In fig. 1, a harvester embodied as a self-propelled combine harvester is designated by 1, which has a
The harvesting attachment 5 detects the straw to be harvested by means of the winch 6 and cuts it off near the bottom by means of a mowing device, not shown in detail, and the harvested material is then transported by the
In the case of the harvester 1 shown in fig. 1, this cutting
The drum-
Next, the harvesting attachment 5, the threshing and separating
In addition, the harvesters 1 of different power classes or product lines differ in particular by the correspondingly provided drive power of the internal combustion engine 4, the maximum achievable crop throughput of the harvester 1, but also by the design and configuration of the working mechanism 22. The degree of complexity of the continuously variable transmission provided for the working mechanism 22 is correspondingly high.
Fig. 2 shows a
The second transmission module 30 'embodied as a continuously variable transmission 31' also comprises a drive disk set 32 and a driven disk set 33, which each have two
The illustration in fig. 3 shows a sectional view of the
The
The
As can be seen from the illustration in fig. 3, the two adjusting
The
Fig. 4 shows a sectional view of the driven
A
The
In the first configuration of the
It is known that the rotational speed range transmitted by the continuously variable transmission 31 can be varied with the setting
This results in an expansion of the combinatorial diversity: due to the uniform geometry of the adjusting
Thus, at least two
List of reference numerals
1
2
3
4
5 reaping
5a
6
7
8 threshing and separating
9
10 threshing
Hollow shaft of
11 cutting
12
13
14
Ring type flange of 15
16
17 conveying mechanism 47 hollow shaft
18 cutting
19 backflow floor 47b sleeve-shaped section
20
Radial shoulder of 21
22 operating mechanism 50 pressure spring
D1 outer diameter
30. 30' transmission module D2 outer diameter.
31. 31' stepless transmission device
32 drive disk stack
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