Production line for enameled wire and winding machine thereof

文档序号:1424729 发布日期:2020-03-17 浏览:25次 中文

阅读说明:本技术 一种用于漆包线的生产线及其绕线机 (Production line for enameled wire and winding machine thereof ) 是由 严国良 沈学坤 于 2019-10-23 设计创作,主要内容包括:本发明公开了一种用于漆包线的生产线及其绕线机,涉及到漆包线加工领域,包括放线机构、退火炉、涂漆装置、烘焙箱、冷却箱、润滑涂覆机构和绕线机,其中绕线机包括加工台,其特征在于:加工台的上表面一侧固定连接有支撑架,支撑架的顶部固定安装有输送辊。本发明通过在加工台上设置支撑架,能够便于支撑输送辊,从而通过输送辊便于对漆包线进行输送,通过在加工台上设置固定架能够支撑线导管,通过驱动电机和传动轴的配合使用能够带动主动齿轮和从动齿轮转动,从而通过从动齿轮带动线导管以及绕管转动,通过绕管转动即可将漆包线缠绕在绕线杆上,从而实现漆包线的收线工作。(The invention discloses a production line for an enameled wire and a winding machine thereof, which relate to the field of enameled wire processing and comprise a paying-off mechanism, an annealing furnace, a painting device, a baking box, a cooling box, a lubricating and coating mechanism and a winding machine, wherein the winding machine comprises a processing table and is characterized in that: the upper surface one side fixedly connected with support frame of processing platform, the top fixed mounting of support frame has the conveying roller. According to the invention, the supporting frame is arranged on the processing table, so that the conveying roller can be conveniently supported, the enameled wire can be conveniently conveyed through the conveying roller, the wire guide pipe can be supported through the fixing frame arranged on the processing table, the driving gear and the driven gear can be driven to rotate through the matched use of the driving motor and the transmission shaft, the wire guide pipe and the winding pipe are driven to rotate through the driven gear, the enameled wire can be wound on the winding rod through the rotation of the winding pipe, and the wire winding work of the enameled wire is realized.)

1. The utility model provides a production line and coiling machine for enameled wire, includes paying out machine structure (1), annealing stove (2), painting device (3), baking box (4), cooler bin (5), lubricated coating mechanism (6) and coiling machine (7), wherein coiling machine (7) are including processing platform (8), its characterized in that: processing platform (8) upper surface one side fixedly connected with support frame (9), the top fixed mounting of support frame (9) has conveying roller (10), the upper surface middle part fixedly connected with two mounts (11) of processing platform (8), one of them one side fixedly connected with driving motor (12) of mount (11).

2. The manufacturing line for enameled wires and the winding machine thereof according to claim 1, wherein:

one side of the driving motor (12) is fixedly connected with a transmission shaft (13);

one end of the transmission shaft (13) is fixedly connected with a driving gear (14).

3. The manufacturing line for enameled wires and the winding machine thereof according to claim 2, characterized in that:

the top of the driving gear (14) is connected with a driven gear (15) in a meshing manner;

the middle part of the driven gear (15) is fixedly connected with a wired guide pipe (16).

4. The manufacturing line for enameled wires and the winding machine thereof according to claim 3, characterized in that:

a winding pipe (17) is fixedly connected to the outer side of one end of the wire conduit (16);

the winding pipe (17) is communicated with the wire conduit (16).

5. The manufacturing line for enameled wires and the winding machine thereof according to claim 1, wherein:

an intermittent motor (18) is fixedly arranged on the other side of the upper surface of the processing table (8);

the top of the intermittent motor (18) is movably connected with a rotating rod (19).

6. The manufacturing line for enameled wires and the winding machine thereof according to claim 5, characterized in that:

the top of the rotating rod (19) is circumferentially and fixedly connected with a winding rod (20);

one end of the winding rod (20) is fixedly connected with a limiting raised head (21).

7. The manufacturing line for enameled wires and the winding machine thereof according to claim 3, characterized in that:

a fixing through hole is formed in the middle of the driven gear (15);

one end of the wire guide pipe (16) is positioned in the fixed through hole and is fixedly connected with the driven gear (15) through the fixed through hole.

8. The manufacturing line for enameled wires and the winding machine thereof according to claim 4, characterized in that:

enameled wires (24) are arranged inside the wire guide pipe (16) and the winding pipe (17);

one side of the wire conduit (16) close to the winding pipe (17) is provided with a through hole (25).

9. The manufacturing line for enameled wires and the winding machine thereof according to claim 4, characterized in that:

the winding pipe (17) is L-shaped;

both ends of the wire guide pipe (16) are movably connected with bearings.

10. The manufacturing line for enameled wires and the winding machine thereof according to claim 1, wherein:

the top of the fixed frame (11) is provided with a mounting hole;

and the inner wall of the mounting hole is fixedly connected with the outer side of the bearing.

Technical Field

The invention relates to the field of enameled wire processing, in particular to a production line for an enameled wire and a winding machine thereof.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then painted and baked for many times, but the product which meets the standard requirements and also meets the requirements of customers is not easy to produce, and is influenced by the factors of raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, and the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property.

At present, enameled wire japanning production and processing in-process need carry out rolling work to it, and traditional coiling machine produces the condition that lines were knoed easily when carrying out rolling work, influences rolling efficiency, and traditional coiling machine consumption is high, and inefficiency, is unfavorable for using widely.

Therefore, it is necessary to invent a manufacturing line for enamel wire and a winding machine thereof to solve the above problems.

Disclosure of Invention

The invention aims to provide a production line for an enameled wire and a winding machine thereof, and aims to solve the problems that the enameled wire needs to be wound in the production and processing process in the background technology, the winding efficiency is influenced because the conventional winding machine is easy to generate the condition of knotting of wires in the winding process, and the conventional winding machine is high in power consumption, low in efficiency and not beneficial to popularization and use.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a production line and coiling machine for enameled wire, includes paying out machine structure, annealing stove, painting device, baking oven, cooler bin, lubricated coating mechanism and coiling machine, wherein the coiling machine includes the processing platform, upper surface one side fixedly connected with support frame of processing platform, the top fixed mounting of support frame has the conveying roller, two mounts of upper surface middle part fixedly connected with of processing platform, one of them one side fixedly connected with driving motor of mount.

Optionally, a transmission shaft is fixedly connected to one side of the driving motor;

one end of the transmission shaft is fixedly connected with a driving gear.

Optionally, the top of the driving gear is engaged with a driven gear;

the middle part of the driven gear is fixedly connected with a wired guide pipe.

Optionally, a winding pipe is fixedly connected to the outer side of one end of the wire conduit;

the winding pipe is communicated with the wire conduit.

Optionally, an intermittent motor is fixedly mounted on the other side of the upper surface of the processing table;

the top of the intermittent motor is movably connected with a rotating rod.

Optionally, the top of the rotating rod is circumferentially and fixedly connected with a winding rod;

one end of the winding rod is fixedly connected with a limiting raised head.

Optionally, a fixing through hole is formed in the middle of the driven gear;

one end of the wire guide pipe is positioned in the fixing through hole and is fixedly connected with the driven gear through the fixing through hole.

Optionally, enameled wires are arranged inside the wire guide pipe and the winding pipe;

one side of the wire conduit close to the winding pipe is provided with a through hole.

Optionally, the winding pipe is L-shaped;

both ends of the wire guide pipe are movably connected with bearings.

Optionally, the top of the fixing frame is provided with a mounting hole;

and the inner wall of the mounting hole is fixedly connected with the outer side of the bearing.

The invention has the technical effects and advantages that:

1. according to the invention, the supporting frame is arranged on the processing table, so that the conveying roller can be conveniently supported, the enameled wire can be conveniently conveyed through the conveying roller, the wire guide pipe can be supported through the fixing frame arranged on the processing table, the driving gear and the driven gear can be driven to rotate through the matching use of the driving motor and the transmission shaft, so that the wire guide pipe and the winding pipe are driven to rotate through the driven gear, the enameled wire can be wound on the winding rod through the rotation of the winding pipe, the wire winding work of the enameled wire is realized, the wire winding work can be completed without large power by the equipment, and the consumption of electric power energy is effectively reduced.

2. According to the invention, the limiting protruding head is arranged on the winding rod, so that the enameled wire can be effectively prevented from being accidentally knotted, the enameled wire winding thickness can be observed, and the enameled wire knotting condition can be avoided.

Drawings

FIG. 1 is a block diagram of the production process of the present invention.

FIG. 2 is a schematic front view of the structure of the present invention.

FIG. 3 is a front cross-sectional view of the structure of the present invention.

Fig. 4 is a perspective view of the supporting frame structure of the present invention.

FIG. 5 is an enlarged view of the position A in FIG. 2 according to the present invention.

Fig. 6 is a schematic top view of the winding rod structure of the present invention.

In the figure: 1. a pay-off mechanism; 2. an annealing furnace; 3. a painting device; 4. a baking oven; 5. a cooling tank; 6. a lubrication coating mechanism; 7. a winding machine; 8. a processing table; 9. a support frame; 10. a conveying roller; 11. a fixed mount; 12. a drive motor; 13. a drive shaft; 14. a driving gear; 15. a driven gear; 16. a wire guide tube; 17. winding the pipe; 18. an intermittent motor; 19. a rotating rod; 20. a wire winding rod; 21. a convex head is limited; 22. fixing the line rod; 23. a limiting block; 24. enamelled wires; 25. and a through hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The invention provides a production line for enameled wires and a winding machine thereof as shown in figures 1-6, and the production line comprises a paying-off mechanism 1, an annealing furnace 2, a painting device 3, a baking box 4, a cooling box 5, a lubricating and coating mechanism 6 and a winding machine 7, wherein the winding machine 7 comprises a processing table 8, one side of the upper surface of the processing table 8 is fixedly connected with a support frame 9, the other side of the upper surface of the processing table 8 is fixedly provided with an intermittent motor 18, the top of the intermittent motor 18 is movably connected with a rotating rod 19, the top of the rotating rod 19 is circumferentially and fixedly connected with a winding rod 20, one end of the winding rod 20 is fixedly connected with a limiting raised head 21, the top of the support frame 9 is fixedly provided with a conveying roller 10, and the middle part of the;

one side of one of the fixed frames 11 is fixedly connected with a driving motor 12, one side of the driving motor 12 is fixedly connected with a transmission shaft 13, one end of the transmission shaft 13 is fixedly connected with a driving gear 14, the top of the driving gear 14 is engaged with a driven gear 15, the middle part of the driven gear 15 is fixedly connected with a wire conduit 16, the outer side of one end of the wire conduit 16 is fixedly connected with a winding pipe 17, the winding pipe 17 is communicated with the wire conduit 16, the middle part of the driven gear 15 is provided with a fixed through hole, one end of the wire conduit 16 is positioned in the fixed through hole and is fixedly connected with the driven gear 15 through the fixed through hole, the wire conduit 16 and the winding pipe 17 are both internally provided with enameled wires 24, the enameled wires 24 can be effectively prevented from being accidentally knotted by arranging a limiting raised head 21 on the winding rod 20, the winding thickness of the enameled wires 24 can be observed, the knotting of the enameled wires, the winding device facilitates the winding of an enameled wire 24, one side of a wire guide tube 16 close to the winding tube 17 is provided with a through hole 25, the winding tube 17 is L-shaped, two ends of the wire guide tube 16 are movably connected with bearings, the top of a fixing frame 11 is provided with a mounting hole, the inner wall of the mounting hole is fixedly connected with the outer side of the bearing, a supporting frame 9 is arranged on a processing table 8 and can conveniently support a conveying roller 10, so that the enameled wire 24 can be conveyed through the conveying roller 10, the wire guide tube 16 can be supported through the fixing frame 11 arranged on the processing table 8, a driving gear 14 and a driven gear 15 can be driven to rotate through the matching use of a driving motor 12 and a transmission shaft 13, so that the wire guide tube 16 and the winding tube 17 are driven to rotate through the driven gear 15, the enameled wire 24 can be wound on a winding rod 20 through the rotation of the winding tube 17, the winding work of the enameled, the consumption of electric power energy is effectively reduced, the top end of the rotating rod 19 is fixedly connected with the fixed wire rod 22, the top end of the fixed wire rod 22 is fixedly connected with the limiting block 23, and the fixed wire rod 22 and the limiting block 23 are arranged on the rotating rod 19, so that the enameled wire 24 can be knotted and fixed, and the situation that the enameled wire 24 wound on the winding rod 20 is knotted is prevented.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

This practical theory of operation: when the wire winding operation is performed on the enameled wire 24, firstly, a user firstly performs wire winding, one end of the enameled wire 24 penetrates through the wire guide tube 16 and the winding tube 17 and is wound on the winding rod 20, then the driving motor 12 is started, the driving gear 14 and the driven gear 15 are driven to rotate through the driving motor 12, the wire guide tube 16 and the winding tube 17 are driven to rotate through the driven gear 15, the enameled wire 24 can be wound on the winding rod 20 through the rotation of the winding tube 17, after the thickness of the enameled wire 24 on the winding rod 20 reaches the standard, the driving motor 12 is stopped, the enameled wire 24 is cut off and knotted on the fixed wire rod 22, the rotating rod 19 and the winding rod 20 are driven to rotate through the starting of the intermittent motor 18, the position of the winding rod 20 is adjusted, the enameled wire 24 is wound on the other winding rod 20, and then the driving motor.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

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