Automatic semi-dry noodle forming machine
阅读说明:本技术 一种半干面自动成型机 (Automatic semi-dry noodle forming machine ) 是由 施绍宁 于 2019-12-05 设计创作,主要内容包括:本发明公开了一种半干面自动成型机,包括电源和控制器,电源与控制器电性连接,还包括机架、送杆机构、挂杆机构、送面机构、第一输送链、切断机构和湿面输送机构,机架内部从左到右依次形成送杆腔、挂杆腔和送面腔;送杆机构安装在送杆腔内以传送面杆;挂杆机构安装在挂杆腔内并与送杆机构的面杆输出端相对应;送面机构安装在送面腔内并与挂杆机构的输出端相对应,送面机构的输出端通过与第一输送链连接将面传送至干燥室;切断机构固定在机架上并位于挂杆机构的上方;湿面输送机构放置在切断机构靠近送杆机构一侧且其与切断机构相对应。本发明能够自动定长切断、自动输送、自动挂杆,实现了半干面一次成型。(The invention discloses an automatic semi-dry noodle forming machine which comprises a power supply and a controller, wherein the power supply is electrically connected with the controller, the machine also comprises a rack, a rod feeding mechanism, a rod hanging mechanism, a noodle feeding mechanism, a first conveying chain, a cutting mechanism and a wet noodle conveying mechanism, and a rod feeding cavity, a rod hanging cavity and a noodle feeding cavity are sequentially formed in the rack from left to right; the rod feeding mechanism is arranged in the rod feeding cavity to convey the noodle rod; the hanging rod mechanism is arranged in the hanging rod cavity and corresponds to the output end of the surface rod of the rod feeding mechanism; the noodle conveying mechanism is arranged in the noodle conveying cavity and corresponds to the output end of the hanging rod mechanism, and the output end of the noodle conveying mechanism is connected with the first conveying chain to convey the noodles to the drying chamber; the cutting mechanism is fixed on the rack and positioned above the hanging rod mechanism; the wet face conveying mechanism is arranged on one side of the cutting mechanism close to the rod feeding mechanism and corresponds to the cutting mechanism. The invention can automatically cut off in fixed length, automatically convey and hang the rod, and realizes the one-time molding of the semi-dry surface.)
1. An automatic semi-dry noodle forming machine comprises a power supply and a controller, wherein the power supply is electrically connected with the controller, and the machine is characterized by also comprising a frame, a rod conveying mechanism, a rod hanging mechanism, a noodle conveying mechanism, a first conveying chain, a cutting mechanism and a wet noodle conveying mechanism,
a rod feeding cavity, a rod hanging cavity and a surface feeding cavity are sequentially formed in the rack from left to right;
the rod feeding mechanism is arranged in the rod feeding cavity to convey noodle rods;
the hanging rod mechanism is arranged in the hanging rod cavity and corresponds to the output end of the surface rod of the rod feeding mechanism;
the noodle conveying mechanism is arranged in the noodle conveying cavity and corresponds to the output end of the hanging rod mechanism, and the output end of the noodle conveying mechanism is connected with the first conveying chain to convey noodles to the drying chamber;
the cutting mechanism is fixed on the rack and positioned above the hanging rod mechanism;
the wet surface conveying mechanism is arranged on one side of the cutting mechanism close to the rod feeding mechanism and corresponds to the cutting mechanism;
the rod feeding mechanism, the rod hanging mechanism, the noodle feeding mechanism and the cutting mechanism are respectively electrically connected with the controller.
2. The automatic semi-dry noodle forming machine according to claim 1, wherein the bar feeding mechanism comprises a first driving wheel, a first idle wheel, a second conveying chain, a first speed reduction motor, a first V-shaped belt, a plurality of first bar feeding assemblies, a noodle bar storage chamber, a bar clamping plate and a first sensor,
the first driving wheel and the first idler wheel on one side below the first driving wheel are arranged on the rack and connected through the second conveying chain; the first driving wheel is in transmission connection with the first speed reducing motor below the first driving wheel through the first V-shaped belt;
a plurality of first conveying rod assemblies are arranged outside the second conveying chain in a close sequence;
the second conveying chain is provided with a noodle rod storage cavity fixed on the rack on one side so as to provide noodle rods for the first conveying rod assembly;
the clamping rod plates are arranged on the rack and distributed along the tangential direction of the first driving wheel;
the first sensor is installed on the rack and is arranged below the clamping rod plate to correspond to the clamping rod plate; the first sensor is electrically connected with the controller, and the controller is electrically connected with the first speed reduction motor.
3. The automatic semi-dry noodle forming machine according to claim 2, wherein the first feeding rod assembly comprises three square plates and a U-shaped plate, and the three square plates and the U-shaped plate are sequentially and tightly connected into a whole.
4. The automatic semi-dry noodle forming machine according to claim 1, wherein the hanging bar mechanism comprises a second driving wheel, a third idle wheel, a fourth idle wheel, a third conveying chain, a second speed reduction motor, a second V-shaped belt, a plurality of second bar feeding assemblies, a hanging bar angle adjusting plate and a second sensor,
the second driving wheel, the third idler wheel and the fourth idler wheel are arranged on the rack to form a triangle and are connected through the third conveying chain; the second driving wheel is in transmission connection with a second speed reducing motor below the second driving wheel through a second V-shaped belt;
the second conveying rod assemblies are arranged outside the third conveying chain at equal intervals;
the hanging rod angle adjusting plate is mounted on the rack and is close to the fourth idler wheel;
the second sensor is arranged on the frame and corresponds to the fourth idler wheel; the second sensor is electrically connected with the controller, and the controller is electrically connected with the second speed reduction motor.
5. The automatic semi-dry noodle forming machine according to claim 4, wherein the second rod feeding assembly comprises a first clamping block and a second clamping block, the length of the second clamping block is larger than that of the first clamping block, and a noodle rod is clamped between the first clamping block and the second clamping block.
6. The automatic semi-dry noodle forming machine according to claim 1, wherein the noodle conveying mechanism comprises a third driving wheel, a fifth idle wheel, a sixth idle wheel, a seventh idle wheel, an eighth idle wheel, a fourth conveying chain, a third speed reduction motor, a third V-shaped belt, a third clamping block, a guide plate, a support plate and a third sensor,
the third driving wheel, the fifth idler wheel, the sixth idler wheel and the eighth idler wheel are sequentially mounted on the rack from bottom to top, and the third driving wheel, the fifth idler wheel, the sixth idler wheel, the seventh idler wheel and the eighth idler wheel are connected through the fourth conveying chain; the third driving wheel is in transmission connection with the third speed reducing motor fixed on the rack through the third V-shaped belt;
the third clamping blocks are installed on the outer side of the fourth conveying chain between the fifth idler wheel and the eighth idler wheel at equal intervals;
the guide plate is fixed on the rack and positioned on the inner side of the fourth conveying chain between the fifth idler wheel and the eighth idler wheel;
the seventh idler pulley is fixed on the guide plate through the support plate;
the third sensor is arranged on the frame and corresponds to the fifth idle wheel; the third sensor is electrically connected with the controller, and the controller is electrically connected with the third speed reduction motor.
7. The automatic semi-dry noodle forming machine according to claim 1, wherein the cutting mechanism comprises a cutting mechanism body and a bracket, the cutting mechanism body is fixed on the frame through the bracket; the cutting mechanism body comprises a cutter component, a roller component, a bearing group, a first gear, a second gear, a fourth speed reducing motor and a fourth sensor,
the cutter assembly and the roller assembly are mounted and supported on the bracket through the bearing group, the extending end of the cutter shaft of the cutter assembly extends out of the bracket, and the end part of the cutter shaft is provided with the first gear;
the extension end of the roller shaft of the roller assembly extends out of the bracket, the end part of the extension end of the roller shaft is provided with the second gear, and the first gear is meshed with the second gear;
the output end of the fourth speed reducing motor is fixedly connected with the cutter assembly into a whole; the fourth sensor is arranged on the rack and corresponds to the cutter assembly; the fourth sensor is electrically connected with the controller, and the controller is electrically connected with the fourth speed reduction motor.
8. The automatic semi-dry noodle forming machine according to claim 1, wherein the wet noodle conveying mechanism comprises a support bar and a wet noodle conveyor, the support bar being supported at one end of the wet noodle conveyor to convey the wet noodle to the cutting mechanism.
9. An automatic machine for forming semi-dry noodles according to claim 1, wherein said controller is of the type SIMATICS 7-200.
Technical Field
The invention relates to the technical field of automatic equipment, in particular to an automatic semi-dry noodle forming machine.
Background
In recent years, with the rapid development of economy in China, the requirements of people on food are higher and higher, and people do not limit convenience and convenience but pay more and more attention to the taste and the nutritional value of food. Therefore, products such as semi-dry noodles, wet noodles and the like at the high end of the flour products are more and more popular with domestic consumers, and the consumption proportion of the products is also increased.
However, since the domestic technology for producing semi-dry noodles is still relatively laggard and cannot form a certain market scale, the semi-dry noodles produced by traditional industrial production and small workshops have the defects of single nutrient content, less yield, difficulty in guaranteeing the food sanitation of noodles and incapability of meeting the requirements of consumers and market development. Although some flour product production enterprises in China can produce semi-dry noodles with certain quality at present, the processing technology and key equipment of the semi-dry noodles are mainly in a manual semi-automatic processing mode or depend on advanced equipment imported from abroad. The condition increases the production cost of enterprises, and the price of the produced semi-dry noodle finished product is higher.
Therefore, it is an urgent problem to provide an automatic molding machine for semi-dry noodles with high efficiency and low cost.
Disclosure of Invention
In view of the above, the invention provides an automatic semi-dry noodle forming machine, which solves the problems of efficiency and the like of the traditional semi-dry noodle production manual or semi-automatic rod hanging technology, can automatically cut to a fixed length, automatically convey and automatically hang rods, and realizes one-step forming of semi-dry noodles.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic semi-dry noodle forming machine comprises a power supply and a controller, wherein the power supply is electrically connected with the controller, the machine also comprises a frame, a rod conveying mechanism, a rod hanging mechanism, a noodle conveying mechanism, a first conveying chain, a cutting mechanism and a wet noodle conveying mechanism,
a rod feeding cavity, a rod hanging cavity and a surface feeding cavity are sequentially formed in the rack from left to right;
the rod feeding mechanism is arranged in the rod feeding cavity to convey noodle rods;
the hanging rod mechanism is arranged in the hanging rod cavity and corresponds to the output end of the surface rod of the rod feeding mechanism;
the noodle conveying mechanism is arranged in the noodle conveying cavity and corresponds to the output end of the hanging rod mechanism, and the output end of the noodle conveying mechanism is connected with the first conveying chain to convey noodles to the drying chamber;
the cutting mechanism is fixed on the rack and positioned above the hanging rod mechanism;
the wet surface conveying mechanism is arranged on one side of the cutting mechanism close to the rod feeding mechanism and corresponds to the cutting mechanism;
the rod feeding mechanism, the rod hanging mechanism, the noodle feeding mechanism and the cutting mechanism are respectively electrically connected with the controller.
Further, the rod feeding mechanism comprises a first driving wheel, a first idle wheel, a second conveying chain, a first speed reducing motor, a first V-shaped belt, a plurality of first rod feeding assemblies, a noodle rod storage cavity, a rod clamping plate and a first sensor,
the first driving wheel and the first idler wheel on one side below the first driving wheel are arranged on the rack and connected through the second conveying chain; the first driving wheel is in transmission connection with the first speed reducing motor below the first driving wheel through the first V-shaped belt;
a plurality of first conveying rod assemblies are arranged outside the second conveying chain in a close sequence;
the second conveying chain is provided with a noodle rod storage cavity fixed on the rack on one side so as to provide noodle rods for the first conveying rod assembly;
the clamping rod plates are arranged on the rack and distributed along the tangential direction of the first driving wheel;
the first sensor is installed on the rack and is arranged below the clamping rod plate to correspond to the clamping rod plate; the first sensor is electrically connected with the controller, and the controller is electrically connected with the first speed reduction motor.
Furthermore, the first rod feeding assembly comprises three square plates and a U-shaped plate, and the three square plates and the U-shaped plate are sequentially and tightly connected into a whole.
Further, the hanging rod mechanism comprises a second driving wheel, a third idle wheel, a fourth idle wheel, a third conveying chain, a second speed reducing motor, a second V-shaped belt, a plurality of second rod conveying assemblies, a hanging rod angle adjusting plate and a second sensor,
the second driving wheel, the third idler wheel and the fourth idler wheel are arranged on the rack to form a triangle and are connected through the third conveying chain; the second driving wheel is in transmission connection with a second speed reducing motor below the second driving wheel through a second V-shaped belt;
the second conveying rod assemblies are arranged outside the third conveying chain at equal intervals;
the hanging rod angle adjusting plate is mounted on the rack and is close to the fourth idler wheel;
the second sensor is arranged on the frame and corresponds to the fourth idler wheel; the second sensor is electrically connected with the controller, and the controller is electrically connected with the second speed reduction motor.
Furthermore, the second rod feeding assembly comprises a first clamping block and a second clamping block, the length of the second clamping block is larger than that of the first clamping block, and a surface rod is clamped between the first clamping block and the second clamping block.
Further, the face conveying mechanism comprises a third driving wheel, a fifth idle wheel, a sixth idle wheel, a seventh idle wheel, an eighth idle wheel, a fourth conveying chain, a third speed reducing motor, a third V-shaped belt, a third clamping block, a guide plate, a supporting plate and a third sensor,
the third driving wheel, the fifth idler wheel, the sixth idler wheel and the eighth idler wheel are sequentially mounted on the rack from bottom to top, and the third driving wheel, the fifth idler wheel, the sixth idler wheel, the seventh idler wheel and the eighth idler wheel are connected through the fourth conveying chain; the third driving wheel is in transmission connection with the third speed reducing motor fixed on the rack through the third V-shaped belt;
the third clamping blocks are installed on the outer side of the fourth conveying chain between the fifth idler wheel and the eighth idler wheel at equal intervals;
the guide plate is fixed on the rack and positioned on the inner side of the fourth conveying chain between the fifth idler wheel and the eighth idler wheel;
the seventh idler pulley is fixed on the guide plate through the support plate;
the third sensor is arranged on the frame and corresponds to the fifth idle wheel; the third sensor is electrically connected with the controller, and the controller is electrically connected with the third speed reduction motor.
Further, the cutting mechanism comprises a cutting mechanism body and a bracket, and the cutting mechanism body is fixed on the rack through the bracket; the cutting mechanism body comprises a cutter component, a roller component, a bearing group, a first gear, a second gear, a fourth speed reducing motor and a fourth sensor,
the cutter assembly and the roller assembly are mounted and supported on the bracket through the bearing group, the extending end of the cutter shaft of the cutter assembly extends out of the bracket, and the end part of the cutter shaft is provided with the first gear;
the extension end of the roller shaft of the roller assembly extends out of the bracket, the end part of the extension end of the roller shaft is provided with the second gear, and the first gear is meshed with the second gear;
the output end of the fourth speed reducing motor is fixedly connected with the cutter assembly into a whole; the fourth sensor is arranged on the rack and corresponds to the cutter assembly; the fourth sensor is electrically connected with the controller, and the controller is electrically connected with the fourth speed reduction motor.
Furthermore, wet face conveying mechanism includes bracing piece and wet face conveyer belt, the bracing piece supports wet face conveyer belt one end is in order to convey wet face extremely shutdown mechanism.
Further, the controller is of the model number SIMATICS 7-200.
By adopting the scheme, the invention has the beneficial effects that:
the invention designs an automatic cutting and hanging rod mechanism which is full-automatic, high in efficiency and capable of meeting the actual production requirements, the mechanical part of the mechanism consists of a rod feeding mechanism, a cutting mechanism, a hanging rod mechanism, a noodle feeding mechanism and a rack, the automatic cutting, automatic conveying and automatic hanging rod can be realized in a fixed length mode, the one-time forming of the semi-dry noodle is realized, the mechanism is an important link and a key node for realizing the automatic production of the semi-dry noodle, and the mechanism has great practical significance for the industrial production of the whole semi-dry noodle.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic diagram illustrating an overall structure of an automatic semi-dry noodle forming machine according to the present invention;
FIG. 2 is a schematic structural view of a bar feeding mechanism of an automatic semi-dry noodle forming machine according to the present invention;
fig. 3 is a schematic structural view of a hanging rod mechanism of an automatic semi-dry noodle forming machine provided by the invention;
fig. 4 is a schematic structural view of a noodle feeding mechanism of an automatic semi-dry noodle forming machine according to the present invention;
fig. 5 is a schematic structural view of a cutting mechanism of an automatic semi-dry surface forming machine according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-5, the embodiment of the invention discloses an automatic semi-dry noodle forming machine, which comprises a power supply and a controller, wherein the power supply is electrically connected with the controller, the machine also comprises a frame 1, a
Specifically, the
Specifically, the
Specifically, the face conveying mechanism 4 includes a third driving wheel 41, a fifth idle wheel 42, a sixth idle wheel 43, a seventh idle wheel 44, an eighth idle wheel 45, a fourth conveying chain 46, a third speed reduction motor 47, a third V-belt 48, a third block 49, a guide plate 410, a support plate 411 and a third sensor 412, the third driving wheel 41, the fifth idle wheel 42, the sixth idle wheel 43 and the eighth idle wheel 45 are sequentially mounted on the frame 1 from bottom to top, and the third driving wheel 41, the fifth idle wheel 42, the sixth idle wheel 43, the seventh idle wheel 44 and the eighth idle wheel 45 are connected through the fourth conveying chain 46; the third driving wheel 41 is in transmission connection with a third speed reducing motor 47 fixed on the frame 1 through a third V-shaped belt 48; the third clamping blocks 49 are installed at equal intervals outside the fourth conveying chain 46 between the fifth idle wheel 42 and the eighth idle wheel 45; the guide plate 410 is fixed on the frame 1 and is positioned inside the fourth conveying chain 46 between the fifth idler pulley 42 and the eighth idler pulley 45; the seventh idle gear 44 is fixed to the guide plate 410 by a support plate 411; a third sensor 412 is mounted on the frame 1 and corresponds to the fifth idler pulley 42; the third sensor 412 is electrically connected to the controller, and the controller is electrically connected to the third reduction motor 47. When the noodle drying machine operates, the noodle conveying mechanism 4 mainly drives the
Specifically, the cutting mechanism 6 comprises a cutting mechanism body and a bracket 61, and the cutting mechanism body is fixed on the rack 1 through the bracket 61; the cutting mechanism body comprises a cutter assembly 62, a roller assembly 63, a bearing group 64, a first gear 65, a second gear 66, a fourth speed reducing motor 67 and a fourth sensor, wherein the cutter assembly 62 and the roller assembly 63 are mounted and supported on the bracket 61 through the bearing group 64, the extension end of the cutter shaft of the cutter assembly 62 extends out of the bracket 61, and the end part of the cutter shaft is provided with the first gear 65; the roller shaft extending end of the roller assembly 63 extends out of the bracket 61, the end part of the roller shaft extends out of the bracket 61, a second gear 66 is arranged on the end part of the roller shaft, and a first gear 65 is meshed with the second gear 66; the output end of the fourth speed reducing motor 67 is fixedly connected with the cutter component 62 into a whole; the fourth sensor is arranged on the frame 1 and corresponds to the cutter component 62; the fourth sensor is electrically connected with the controller, and the controller is electrically connected with the fourth speed reduction motor 67. When the
Specifically, the wet noodle conveying mechanism 7 includes a
Specifically, the controller is model number SIMATICS 7-200.
The working process of the invention is as follows:
the wet noodles are conveyed to the
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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