阅读说明：本技术 一种锑矿石底吹闪速混合熔池冶炼转炉 (Antimony ore bottom blowing flash mixing molten pool smelting converter ) 是由 王卫国 于 2019-12-06 设计创作，主要内容包括：本发明公开了一种锑矿石底吹闪速混合熔池冶炼转炉,其包括卧式圆筒状的炉体,炉体包括炉体外壳及设于炉体外壳内的炉腔,炉体外壳与炉腔之间设有耐火材料,炉体外壳一端设有控制转动的行走齿轮,另一端设有从动旋转齿轮,炉体外壳侧面或一端面设置有投料口,另一端面设置有排烟口,排烟口与烟道非接触连接,炉体外壳上分别有一个或多个底吹用风眼和一个或多个闪速喷料嘴,底吹用风眼和闪速喷料嘴分别穿过炉体外壳与炉腔内相通,闪速喷料嘴设于炉体投料口处。本发明的技术方案能够加速冶金反应过程,强化锑矿石鼓风炉挥发熔炼氧化反应效果,有效地提高产能、降低能耗、改善经济技术指标、降低生产成本。(The invention discloses an antimony ore bottom blowing flash mixed molten pool smelting converter which comprises a horizontal cylindrical furnace body, wherein the furnace body comprises a furnace body shell and a furnace chamber arranged in the furnace body shell, refractory materials are arranged between the furnace body shell and the furnace chamber, one end of the furnace body shell is provided with a walking gear for controlling rotation, the other end of the furnace body shell is provided with a driven rotating gear, a feeding port is arranged on the side surface or one end surface of the furnace body shell, a smoke outlet is arranged on the other end surface of the furnace body shell, the smoke outlet is in non-contact connection with a flue, one or more bottom blowing air holes and one or more flash material spraying nozzles are respectively arranged on the furnace body shell, the bottom blowing air holes and the flash material spraying nozzles respectively penetrate through the furnace body shell to be communicated with the furnace chamber, and. The technical scheme of the invention can accelerate the metallurgical reaction process, strengthen the effect of the antimony ore blast furnace volatilization smelting oxidation reaction, effectively improve the productivity, reduce the energy consumption, improve the economic and technical indexes and reduce the production cost.)

1. The utility model provides an antimony ore bottom blowing flash mixed melting bath smelts converter, includes horizontal cylindric furnace body, the furnace body includes the furnace body shell and locates the furnace chamber in the furnace body shell, be equipped with refractory material between furnace body shell and the furnace chamber, furnace body shell one end is equipped with control pivoted walking gear, and the other end is equipped with driven rotating gear, furnace body shell side or a terminal surface are provided with the dog-house, and another terminal surface is provided with the exhaust port, and the exhaust port is connected its characterized in that with flue non-contact: the furnace body shell is provided with one or more bottom blowing air holes and one or more flash material spraying nozzles respectively, the bottom blowing air holes and the flash material spraying nozzles penetrate through the furnace body shell to be communicated with the furnace cavity respectively, and the flash material spraying nozzles are arranged at a feeding port of the furnace body.

2. The antimony ore bottom-blowing flash mixing molten pool smelting converter according to claim 1, wherein the diameter of the furnace body shell is 1-100 m, the length is 1-100 m, the shell wall thickness is 0.005-1 m, and the furnace body shell is made of steel or stainless steel or copper.

3. The antimony ore bottom-blowing flash mixing molten pool smelting converter according to claim 1, wherein the thickness of the refractory layer is 0.001-5 m, the refractory material is made of high-alumina or high-siliceous or high-magnesian materials, and the refractory material can be made of brick blocks of definite types or rammed bulk materials of indefinite types.

4. The antimony ore bottom-blowing flash mixed molten pool smelting converter according to claim 1, wherein the bottom-blowing eye is in a shape of a straight cylinder, a conical cylinder or a cuboid, the bottom-blowing eye is made of steel or stainless steel or copper, the transverse section of the bottom-blowing eye is 10 mm to 1000 mm, an air inlet angle formed by installing the bottom-blowing eye and an outer shell surface of the converter body form an included angle of 0-90 degrees, and the bottom-blowing eyes are arranged in a single transverse arrangement or a single longitudinal arrangement or a transverse longitudinal combination arrangement.

5. The antimony ore bottom blowing flash mixing molten pool smelting converter according to claim 1, wherein the flash material spraying nozzle is in a shape of a straight cylinder, a conical cylinder or a cuboid, the flash material spraying nozzle is made of steel, iron, cast iron, stainless steel, copper or refractory materials, the section specification of the flash material spraying nozzle is 10-1000 mm, the included angle between a material spraying angle arranged on the flash material spraying nozzle and the outer shell surface of the converter body is 0-90 degrees, and the flash material spraying nozzles are arranged in a single transverse arrangement or a single longitudinal arrangement or a transverse longitudinal combination arrangement.

Technical Field

The invention relates to an antimony ore bottom blowing flash mixed bath smelting converter.

Background

The traditional antimony ore rough smelting process is more widely applied with three processes of vertical shaft furnace volatilization roasting, open hearth furnace volatilization roasting and blast furnace volatilization smelting, wherein the vertical shaft furnace volatilization roasting and the open hearth furnace volatilization roasting are listed as obsolete backward productivity by the nation because of low productivity and large labor intensity. The traditional antimony ore rough smelting process is mainly an antimony blast furnace volatilization smelting process, and the specific scheme is that after being pelletized, fine ore and lump ore are mixed with coke, iron ore, limestone and the like according to a proper proportion, the mixture is put into a furnace from a furnace top bin in batches according to classification, and water jacket air nozzles at the furnace belly are arranged in the furnaceVolatilizing, smelting and oxidizing in a hearth above the region to generate antimony oxide, feeding antimony oxide dust flue gas into a subsequent condensation dust collection system through a flue, cooling, settling and collecting the antimony oxide dust in the condensation dust collection system, and conveying the antimony oxide dust to the next antimony reduction and refining process through pipeline air pressure; the gangue in the ore reacts with two fluxes of iron ore and limestone in the hearth to generate slag, the slag enters the hearth and is discharged out of the furnace through a slag port of the hearth or flows into a front bed through a slag channel and then is discharged out of the furnace. The antimony ore rough smelting blast furnace volatilization smelting process has the characteristics of strong raw material applicability, large processing capacity, high mechanization degree and the like, and becomes the unique antimony ore rough smelting process widely popularized and applied at present. But the blast furnace volatilization smelting process has high energy consumption and tail gas SO₂The concentration is low, the acid can not be prepared, the economic benefit is not ideal, the development almost has no technology upgrading progress in half a century, the industry development is seriously restricted, compared with other new technologies which are different day by day in non-ferrous metal smelting, the technology is gradually out of the bounds, and the technology has gap with the requirements of environment protection, energy conservation and emission reduction provided by the state.

The smelting process of the molten pool is a brand new non-ferrous metal smelting technology developed in the last two decades and is widely applied to smelting production processes of non-ferrous metals such as copper, lead, nickel, tin and the like. The smelting process of molten pool is that the charge is added directly into the melt pool blown by blast to make the added material be wrapped and stirred by gas turbulence in the molten pool by blowing air or oxygen-enriched air or pure oxygen gas into the melt in the furnace, so as to quickly complete the heat transfer between gas, liquid and solid phases and make a violent physical and chemical reaction. The concentrate is simultaneously subjected to the metallurgical processes of heating, melting, oxidation, reduction, matte formation, slag formation and the like in the molten pool. Because the smelting method uses compressed air to intensively stir the molten pool, the oxidation or reduction reaction in the melt is rapidly carried out, and the production efficiency is high. According to different blowing modes, the smelting process of the molten pool can be divided into three main types of top blowing, side blowing and bottom blowing.

The molten pool smelting process is developed in the last two decades, and has the advantages of low energy consumption, high yield, tail gas capable of producing acid, high automation degree and the like, so that the molten pool smelting process is developed rapidly, and a plurality of new molten pool smelting methods are derived, wherein the new molten pool smelting methods comprise a nonindard method, a mitsubishi method, a teniendt method, a silver copper smelting method, an oxygen bottom blowing lead smelting method, a chenkov smelting method, a top-blown rotary converter method, an Isa smelting method, a converter direct copper smelting method and the like. Representative oxygen-enriched bath smelting process manufacturers in China include Hunan Water gap mountain, Henan Yuguang gold lead, Henan Jiyuan Jinli, Henan Wanyang, Yunnan copper industry, Yunnan tin industry and the like.

Flash melting bath smelting is one of the most advanced production processes for smelting heavy non-ferrous metals such as copper, nickel and the like at present. The basic process principle is as follows: grinding ore to below a specified particle size, drying to below a specified moisture content, spraying into a reaction chamber in a flash furnace through a nozzle to enable the ore particles to be suspended in high-temperature oxidizing gas flow, rapidly generating an oxidation reaction of sulfide minerals, and releasing a large amount of heat energy. The fuel consumption of the copper-nickel flash smelting process is only about 50 percent of that of the traditional smelting process. The flash smelting process has the advantages of low energy consumption, large bed capacity, high automation degree, clean production environment and the like.

The flash smelting industrial test of antimony ore has been carried out for several times in the industry, and the flash smelting industrial test of antimony ore is terminated because the antimony content of slag is too high.

During the course of research and practice of this method, the present investigators found: the smelting converter comprises a set of cylindrical converter system and is characterized in that a horizontal cylindrical furnace body shell is simultaneously provided with a bottom blowing air hole and a top blowing jack. After being crushed to the required granularity, furnace materials such as mineral material flux and the like are directly added into a blast-boiling melt pool in the cylindrical furnace body through the feeding port, and air, oxygen-enriched air or pure oxygen is blown into the melt in the furnace body in a bottom blowing mode through a bottom blowing wind hole arranged on the shell of the furnace body, so that the added furnace materials carry out physical and chemical reactions in the melt pool; and at the same time of bottom blowing, a top blowing air pipe is used for supplementing oxidation to the top blowing air of the near liquid level of the melt in the furnace in a top blowing mode through a top blowing jack arranged on the shell of the furnace body, so that the metallurgical reaction process is accelerated. The technical scheme can strengthen the volatilization, smelting and oxidation effects, effectively improve the productivity, reduce the energy consumption, improve the economic and technical indexes and reduce the production cost.

Disclosure of Invention

Aiming at the defects existing in the prior art, the invention provides an antimony ore bottom blowing flash mixed bath smelting converter.

In order to achieve the purpose, the invention adopts the technical scheme that: the furnace body comprises a horizontal cylindrical furnace body, the furnace body comprises a furnace body shell and a furnace chamber arranged in the furnace body shell, a refractory material is arranged between the furnace body shell and the furnace chamber, one end of the furnace body shell is provided with a walking gear for controlling rotation, the other end of the furnace body shell is provided with a driven rotating gear, a feeding port is arranged on one side surface or one end surface of the furnace body shell, the other end surface of the furnace body shell is provided with a smoke exhaust port, the smoke exhaust port is in non-contact connection with a flue, one or more bottom blowing air holes and one or more flash material spraying nozzles are respectively arranged on the furnace body shell, the bottom blowing air holes and the flash material spraying nozzles respectively penetrate through the furnace body shell to be communicated.

Furthermore, the diameter of the furnace body shell is 1-100 meters, the length is 1-100 meters, the wall thickness of the shell is 0.005-1 meter, and the furnace body shell is made of steel, iron or stainless steel or copper.

Furthermore, the thickness of the refractory material layer is 0.001-5 m, the refractory material is made of high-alumina or high-silica or high-magnesium, and the refractory material can be made of shaped bricks or made of unshaped bulk material by ramming.

Furthermore, the bottom blowing air eye is in a shape of a straight cylinder, a conical cylinder or a cuboid, the bottom blowing air eye is made of steel or iron or stainless steel or copper, the transverse section specification of the bottom blowing air eye is 10-1000 mm, the included angle between the air inlet angle arranged by the bottom blowing air eye and the outer shell surface of the furnace body is 0-90 degrees, and the plurality of bottom blowing air eyes are arranged in a single transverse arrangement or a single longitudinal arrangement or a transverse longitudinal combination arrangement.

Furthermore, the flash material spraying nozzle is in a shape of a straight cylinder, a conical cylinder or a cuboid, the flash material spraying nozzle is made of steel, cast iron, stainless steel, copper or refractory materials, the section specification of the flash material spraying nozzle is 10-1000 mm, the included angle between a material spraying angle formed by installing the flash material spraying nozzle and the outer shell surface of the furnace body is 0-90 degrees, and the flash material spraying nozzles are arranged in a single transverse arrangement mode or a single longitudinal arrangement mode or a transverse longitudinal combination arrangement mode.

The invention has the following beneficial effects: the technical scheme of the invention can accelerate the metallurgical reaction process, strengthen the effect of the antimony ore blast furnace volatilization smelting oxidation reaction, effectively improve the productivity, reduce the energy consumption, improve the economic and technical indexes and reduce the production cost.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, the present invention comprises a furnace body shell 1, a refractory material layer 2 is built in the furnace body shell, and the furnace body shell and the refractory material layer form a furnace chamber 3; one end of the furnace body shell 1 is provided with a walking gear 4, and the other end is provided with a driven rotating gear 5; an opening arranged on one end face of the furnace body shell is in non-contact connection with the flue 6, and an opening arranged on the other end face of the furnace body shell is provided with a feeding hopper 7, a fuel pipe and a nozzle 8; the furnace body shell is provided with 5 bottom blowing air holes 9 which are connected with a bottom blowing main air pipe 11 through a connecting hose 10; the furnace body shell is provided with 1 flash material spraying nozzle 12, and the flash material spraying nozzle 12 is connected with a powder conveying pipe 13; the bottom of the furnace chamber 3 is provided with a molten pool 14.

During production, lump materials in furnace materials such as mineral material flux and the like are crushed to required granularity and then are directly added into a blown melt pool 14 in a furnace chamber 3 of the furnace body through a feeding hopper 7, liquid fuel is sprayed into the furnace chamber 3 through a fuel pipe and a nozzle 8 for supplying heat, air or oxygen-enriched air or pure oxygen is blown into the melt in the furnace body in a bottom blowing mode through a bottom blowing air hole 9 arranged on a furnace body shell, the added furnace materials are wrapped and stirred by gas turbulence in a molten pool, heat transfer among gas, liquid and solid phases is rapidly completed, intense physical and chemical reaction is carried out, and the mineral materials are simultaneously subjected to metallurgical processes such as heating, melting, oxidation, reduction, sulfonium making, slag making and the like in the molten pool; and (3) simultaneously blowing air from the bottom, grinding the finely-divided and powdery furnace materials to a specified granularity, drying the finely-divided and powdery furnace materials, spraying the finely-divided and powdery furnace materials into a high-temperature hearth cavity 3 through a flash material spraying nozzle 12 on a cylinder of the shell, rapidly carrying out flash smelting oxidation reaction on the powdery furnace materials in the high-temperature hearth cavity 3, sinking the furnace slag generated by the flash smelting oxidation reaction into a molten pool 14 in the cylinder furnace body, discharging the generated furnace slag to a chute outside the furnace through a side slag hole at one end of the cylinder furnace body, entering the slag pool, and discharging the generated antimony matte to a chute outside the furnace through a side antimony matte hole at one end. The technical scheme of the invention can accelerate the metallurgical reaction process, strengthen the effect of the antimony ore blast furnace volatilization smelting oxidation reaction, effectively improve the productivity, reduce the energy consumption, improve the economic and technical indexes and reduce the production cost.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.