阅读说明：本技术 进展运转监视系统以及方法 (Progress operation monitoring system and method ) 是由 菅原祯生 本田悠太 桥本英宪 门间隆之 武泽隆之 贺君 川合涉 于 2018-05-17 设计创作，主要内容包括：本发明提供能够通过用户的使用便利性良好的生产监视画面，监视生产现场的进展状态以及运转状态的进展运转监视系统以及方法。进展运转监视系统(1)监视包含多个作业工序(P1～Pn)的生产现场(2)中的进展状态以及运转状态，该进展运转监视系统具备：生产实际成绩管理部(14)，其管理从各作业工序取得的生产实际成绩数据；生产计划管理部(13)，其管理各作业工序中的工序类别生产计划；生产监视部(15)，其显示基于由生产实际成绩管理部管理的各生产实际成绩数据和由生产计划管理部管理的各工序类别生产计划而解析的在各作业工序中的作业能力的问题，向用户提供受理变更向各作业工序的工作人员的分配的指示的生产监视画面(16)。(The invention provides a progress operation monitoring system and a progress operation monitoring method, which can monitor the progress state and the operation state of a production site through a production monitoring screen with good use convenience for a user. A progress operation monitoring system (1) monitors the progress state and the operation state in a production site (2) including a plurality of work processes (P1-Pn), and is provided with: a production result management unit (14) for managing production result data acquired from each work process; a production plan management unit (13) for managing a production plan of a process type in each operation process; and a production monitoring unit (15) which displays problems of work capacity in each work process analyzed based on each production result data managed by the production result management unit and each process type production plan managed by the production plan management unit, and provides a production monitoring screen (16) for receiving an instruction to change worker assignment to each work process to a user.)

1. A progress operation monitoring system for monitoring a progress state and an operation state in a production site including a plurality of work processes, the progress operation monitoring system comprising:

a production result management unit for managing production result data acquired from each of the work processes;

a production plan management unit that manages a production plan of a process type in each of the work processes; and

and a production monitoring unit that displays a problem of work capacity in each of the working processes analyzed based on each of the production result data managed by the production result management unit and each of the process-type production plans managed by the production plan management unit, and provides a user with a production monitoring screen that receives an instruction to change assignment of workers to each of the working processes.

2. The progress running monitoring system according to claim 1,

the production monitoring screen displays the production schedule of the process type and the production result data for each of the work processes by comparing them, and displays a setting screen for instructing the assignment of workers to each of the work processes based on an instruction from the user.

3. The progress-execution monitoring system according to claim 2,

the production monitoring screen displays the deviation between the process type production plan and the production result data by comparing the deviation with time, and also displays a display element indicating the current time and a display element indicating a predetermined work end time.

4. The progress running monitoring system according to any one of claims 1 to 3,

the production result management unit acquires each of the production result data based on identification information and operation information,

the identification information is identification information associated with each worker, and is acquired by each worker in each work process,

the operation information is operation information for a work instruction terminal provided to each worker in association with each work process, and indicates a predetermined operation related to a work in each work process.

5. The progress-execution monitoring system according to claim 2,

in the production monitoring screen, when an allocation target process for adding an allocation worker among the work processes is selected, the production monitoring unit extracts a candidate of workers allocatable to the allocation target process and displays the candidate on the setting screen.

6. The progress-execution monitoring system according to claim 5,

the production monitoring unit displays the number of workers required to achieve the predetermined work end time in the allocation target process on the setting screen.

7. A progress operation monitoring method for monitoring a progress state and an operation state in a production site including a plurality of work processes by a computer,

in the case of the computer in question,

acquiring production result data from each working procedure,

obtaining a production plan of the process type in each operation process,

analyzing the problem of the working ability in each working procedure based on each production result data and each procedure type production plan,

comparing the process type production plan with the production result data for each of the working processes, and displaying the result on a predetermined screen,

receiving an instruction to change the assignment to the worker of each of the work processes,

and displaying a setting screen for instructing assignment to the worker of each work process according to the instruction.

Technical Field

The present invention relates to a progress monitoring system and method.

Background

Products are produced in various factories such as control panels, office equipment, automobiles, aircrafts, industrial equipment, construction equipment, and the like in production systems such as a line system, a cell system, and a dynamic cell system. One product is produced through a plurality of operation steps such as preparation of parts and materials, sheet metal, painting, assembly of main parts to a main body, inspection, and the like. In a production site, products are produced according to a production plan which is made in advance, but the production plan often deviates from the actual production performance due to various conditions. Therefore, a technique for monitoring the progress of production and optimizing the worker layout has been proposed (patent document 1).

Disclosure of Invention

The present invention has been made in view of the above problems, and an object of the present invention is to provide a progress operation monitoring system and method capable of monitoring a progress state and an operation state of a production site on a production monitoring screen which is convenient for a user to use.

In order to solve the above problem, a progress operation monitoring system according to the present invention monitors a progress state and an operation state in a production site including a plurality of work processes, the progress operation monitoring system including: a production result management unit for managing production result data acquired from each work process; a production plan management unit for managing a production plan of a process type in each of the work processes; and a production monitoring unit that displays problems of work capacity in each work process analyzed based on each production result data managed by the production result management unit and each process type production plan managed by the production plan management unit, and provides a user with a production monitoring screen that accepts an instruction to change assignment of workers to each work process.

ADVANTAGEOUS EFFECTS OF INVENTION

According to the present invention, the display of the problem of the work capacity in each work process and the assignment change of the worker to each work process can be collectively performed on the production monitoring screen.

Drawings

Fig. 1 is an explanatory diagram showing an overall outline of the present embodiment.

Fig. 2 is a functional block diagram of the progress monitoring system.

Fig. 3 is a flowchart showing the progress operation monitoring process.

Fig. 4 shows an example of a setting screen for assigning workers to work processes.

Fig. 5 is a flowchart showing a process of instructing assignment change of a worker according to embodiment 2.

Fig. 6 is a flowchart showing a process of displaying a candidate for a worker to be added to a working process according to embodiment 3.

Fig. 7 is a flowchart showing a display process of candidate staff members according to embodiment 4.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the drawings. As will be described later, the progress operation monitoring system 1 according to the present embodiment can display the problems in the work in each of the work processes P1 to Pn on the production site 2 collectively on the production monitoring screen 16 by visualizing them, and can also allocate workers on the production monitoring screen 16.

Thus, according to the present embodiment, for example, a user who is a leader of a production site can grasp the progress state and the operation state of the production site via one production monitoring screen 16, and can determine the assignment change of workers in consideration of individual situations of the workers. As a result, the user can relatively easily reduce the deviation between the process type production plan and the production result data of each work process, and can detect and eliminate the bottleneck work. Thus, according to the present embodiment, it is possible to eliminate problems in the production field on the spot by using the production monitoring screen 16 having excellent convenience, and it is possible to improve the production efficiency.