Mechanical control type continuous automatic net material collecting device and working method
阅读说明：本技术 一种机械控制式网料连续自动收拢装置及工作方法 (Mechanical control type continuous automatic net material collecting device and working method ) 是由 李松梅 吕花明 许婷 魏建宝 常德功 于 2019-11-18 设计创作，主要内容包括：本发明涉及一种机械控制式网料连续自动收拢装置及工作方法,包括：收卷装置,折叠装置,复卷装置,铺料装置,连续收拢装置；所述收卷装置将宽幅网料进行收卷,通过螺栓连接将所述收卷装置和所述折叠装置的底座连接起来,所述复卷装置安装在所述折叠装置后侧,将折叠后的网料重新收卷,所述铺料装置安装在所述复卷装置上侧,所述铺料装置的夹爪上下及左右移动夹紧网料并牵引到所述连续收拢装置上,实现对中断不连续网料的连续自动进料,连续收拢装置通过在拱形等拉力板Ⅱ的圆心处设置收拢棍,实现对窄幅网料的等拉力高效快速卷收,整个装置采用机械控制方式,稳定可靠,提高生产效率。(The invention relates to a mechanical control type continuous automatic net material collecting device and a working method, wherein the mechanical control type continuous automatic net material collecting device comprises the following steps: the device comprises a winding device, a folding device, a rewinding device, a material paving device and a continuous furling device; the winding device winds wide net materials, and is connected with the base of the folding device through bolts, the winding device is mounted on the rear side of the folding device and rewinds the folded net materials, the material paving device is mounted on the upper side of the winding device, clamping net materials are clamped and pulled up from top to bottom and from left to right by clamping jaws of the material paving device, continuous automatic feeding of the discontinuous net materials is achieved on the continuous furling device, the furling rod is arranged at the circle center of the arched tension plate II and the like of the continuous furling device, the equal-tension high-efficiency quick furling of the narrow net materials is achieved, the whole device is mechanically controlled, stable and reliable, and production efficiency is improved.)
1. The utility model provides a continuous automatic device that draws in of mechanical control formula net material and working method which characterized in that includes: the device comprises a winding device (1), a folding device (2), a rewinding device (3), a spreading device (4) and a continuous furling device (5); the winding device (1) is fixedly installed on the ground of a factory, the folding device (2) is installed on the rear side of the winding device (1), the winding device (1) is connected with a base of the folding device (2) through a bolt, the rewinding device (3) is installed on the rear side of the folding device (2) and rewinds the folded net material, the material spreading device (4) is installed on the upper side of the rewinding device (3), clamping jaws (45) of the material spreading device (4) vertically and horizontally move to clamp the net material and pull the net material to the continuous gathering device (5), and continuous automatic feeding of the discontinuous net material is achieved; the winding device (1) comprises: the winding device comprises a winding support (11), a winding support rod I (12), a winding support rod II (13), a winding support rod III (14), a winding support rod IV (15) and a winding drum (16); the winding support (11) is formed by welding hollow square tubes and is 4.5m wide; the winding support rod I (12) is mounted on the winding support (11) through a bearing, and is 10mm away from the bottom of the winding support (11); the winding support rod II (13), the winding support rod III (14) and the winding support rod IV (15) are arranged on the winding support (11) in parallel at equal intervals; the winding drum (16) is mounted on the winding support rod I (12) through a sleeve to achieve free rotation.
2. A mechanically controlled continuous automatic gathering device for web material and working method thereof as claimed in claim 1 wherein said folding device (2) comprises: the device comprises a folding support (21), a folding conveying rod I (22), a folding conveying rod II (23), a folding conveying rod motor I (24), a folding triangular rod (25), a folding conveying rod III (26), a transmission chain I (27) and a net material conveying table (28); the folding bracket (21) is fixed on the ground through bolts, and the folding bracket (21) is formed by welding hollow square tubes and is 4.5m wide; the folding conveying rod I (22) is fixed to the folding support (21) through a bolt, and a 2mm gap is reserved between the folding conveying rod I and the square rod, so that the net material is preliminarily flattened; the folding conveying rod II (23) and the folding conveying rod III (26) are mounted on the folding support (21) through bearings, the folding conveying rod III (26) is connected with the folding conveying rod II (23) through the transmission chain I (27), and the folding conveying rod motor I (24) drives the folding conveying rod II (23) and the folding conveying rod III (26) to rotate so as to drive the mesh material to be conveyed and tensioned; the foldable triangular rods (25) are welded into a right-angle rod and a triangular rod by smooth stainless steel round pipes, the net material is driven by the foldable conveying rods II (23) to be transmitted to the upper part from the lower bottom edge of the foldable triangular rods (25), namely the intersection point of the right-angle rod and the triangular rod, the net material is divided into two parts by the obstruction of the horizontal part of the right-angle rod, and the net material is folded in half after passing through the horizontal part of the right-angle rod, so that the primary folding of the net material is completed; a 2mm gap is reserved between the folding conveying rod III (26) and the ejector rod of the folding support (21), so that the preliminarily folded net material is compressed, and the folded net material is prevented from being dispersed; the net material conveying table (28) is fixed on the folding support (21) through bolts, the net material conveying table (28) is a frame formed by welding smooth stainless steel square pipes, and the net material is stably conveyed to a workbench of the net material conveying table (28) after being compacted below the folding conveying rod III (26) after being folded.
3. A mechanically controlled continuous automatic gathering device of web material and working method according to claim 1, characterized in that said rewinding device (3) comprises: the automatic rewinding machine comprises a rewinding base (31), a rewinding and material flattening device (32), a rewinding supporting rod I (33), a rewinding screw rod (34), a rewinding supporting rod II (35), a soft sleeve rod I (36), a netting rewinding rod (37), a soft sleeve rod II (38), a rewinding supporting rod supporting track (39), a rewinding pressing rod (340) and a rewinding motor (341); the rewinding base (31) is formed by welding hollow square tubes, and the rewinding material flattening device (32) is installed on supporting plates on two sides of the rewinding base (31) through bearings, so that the net materials after being folded are compacted and flattened; the rewinding support rod I (33) is horizontally arranged in the middle of the rewinding base (31) through a bearing and is higher than the rewinding material flattening device (32); the rewinding lead screw (34) is horizontally arranged on the rewinding base (31) through a bearing, and the height of the rewinding lead screw is lower than that of the rewinding support rod I (33), so that the net material is leveled again; two rewinding support rods II (35) are horizontally arranged, a 10mm gap is formed between the rewinding support rods II and the rewinding support rods II, and the rewinding support rods II are horizontally arranged on the rewinding base (31) through bearings respectively; the two soft sleeve rods I (36) are annular soft sleeves and are respectively sleeved on the rewinding support rod II (35), and rewinding of the net materials is realized through soft friction between the two rods; the net material rewinding rod (37) is a solid shaft which is horizontally arranged and used for supporting the net material, and the soft sleeve rod II (38) is sleeved on the net material rewinding rod (37) to prevent the net material from being rewound too tightly; the rewinding support rod supporting rails (39) are of a U-shaped frame thin plate structure and are arranged on the two inner sides of the rewinding base (31), and the two ends of the net material rewinding rods (37) are horizontally arranged on the rewinding support rod supporting rails (39) through rolling bearings; the rewinding pressing rod (340) is installed on a support at the top of the rewinding base (31) through a bearing, so that the net material is prevented from jumping during rewinding; the rewinding motor (341) is fixed on the rewinding base (31) through a bolt, the rewinding motor (341) is connected with a rod in front of the rewinding support rod II (35) through a coupler, and the rewinding motor (341) drives the rewinding support rod II (35) to rotate through the coupler; the rewinding press bar (340) comprises: a rewinding pressure bar motor (3401), a rewinding pressure bar shaft (3402), and a rewinding inclined pressure bar (3403); the rewinding pressure bar motor (3401) is fixed on the outer side of the shaft groove at the top of the rewinding base (31) through a bolt; the rewinding pressure bar shaft (3402) is mounted inside a shaft groove at the top of the rewinding base (31) through a bearing, and the right side of the rewinding pressure bar shaft is connected with the rewinding pressure bar motor (3401) through a coupler; the rewinding inclined pressing rod (3403) is mounted on the rewinding pressing rod shaft (3402) through a sleeve, and the rewinding inclined pressing rod (3403) and the rewinding pressing rod shaft (3402) rotate simultaneously; the rewinding tilting strut (3403) comprises: a rewinding inclined pressure bar supporting plate (34031), a rewinding straight reciprocating small supporting bar (34032), a rewinding inclined pressure bar shaft (34033) and a soft sleeve bar III (34034); the rewinding inclined pressure bar supporting plate (34031) is a thin plate with two conical ends, and the two ends and the middle part are respectively provided with a circular through hole; the small rewinding straight reciprocating support rod (34032) is fixed at the bottom of the rewinding inclined pressure rod support plate (34031), the rewinding inclined pressure rod shaft (34033) is fixed on the rewinding inclined pressure rod support plate (34031), and the soft sleeve rod III (34034) is sleeved on the rewinding inclined pressure rod shaft (34033).
4. A mechanically controlled web continuous automatic gathering device and working method as claimed in claim 3, characterized in that said rewinding and flattening device (32) comprises: the automatic material rewinding and flattening device comprises a rewinding and flattening motor (321), a rewinding and flattening support rod I (322), a rewinding and flattening material disc (323), a rewinding support plate (324) and a rewinding and flattening support rod II (325); the rewinding and flattening motor (321) is fixed on the rewinding base (31) through a bolt; the rewinding and material leveling support rod I (322) is installed on the rewinding base (31) through a bearing, and the right side of the rewinding and material leveling support rod I is connected with the rewinding and material leveling motor (321) through a coupler; the two rewinding flat charging trays (323) are symmetrically arranged on two sides of the rewinding flat charging support rod I (322); the rewinding supporting plate (324) is fixed on the rewinding base (31) through bolts, a gap exists between the rewinding supporting plate and the rewinding flat material tray (323), and the net materials are compacted again through the gap between the rewinding flat material tray (323) and the rewinding supporting plate (324); the rewinding straight reciprocating small support rod (34032) comprises: the rewinding machine comprises a rewinding linear support rod motor (340321), a rewinding small support rod transmission shaft (340322), a rewinding small support rod gear (340323), a rewinding small support rod rack I (340324), a rewinding small support rod rack support I (340325), a rewinding small support rod rack II (340326), a rewinding small support rod rack support II (340327) and a rewinding linear small pressure rod (340328); the rewinding linear support rod motor (340321) is fixed on the rewinding inclined pressure rod support plate (34031); the rewinding small supporting rod transmission shaft (340322) is connected with the rewinding linear supporting rod motor (340321) through a coupler; the rewinding small supporting rod gear (340323) is mounted on the rewinding small supporting rod transmission shaft (340322) and meshed with the rewinding small supporting rod rack I (340324); the rewinding small support rod rack support I (340325) is fixed on the rewinding inclined pressure rod support plate (34031) through a bolt, and a track groove is formed in the top of the rewinding small support rod rack support I; the rewinding small support rod rack II (340326) and the rewinding small support rod rack support II (340327) are respectively identical in structure to the rewinding small support rod rack I (340324) and the rewinding small support rod rack support I (340325); the rewinding linear small pressure bar (340328) is a step-shaped base, and two sides of the rewinding linear small pressure bar are respectively connected with the bottoms of the rewinding small support bar rack I (340324) and the rewinding small support bar rack II (340326); the rewinding linear support rod motor (340321) drives the rewinding small support rod gear (340323) to rotate in a forward and reverse rotation mode, so that the rewinding small support rod rack I (340324) and the rewinding small support rod rack II (340326) are driven to move along sliding guide rails on the rewinding small support rod rack support I (340325) and the rewinding small support rod rack support II (340327), and reciprocating linear movement of the rewinding linear small support rod (340328) is achieved.
5. A mechanically controlled continuous automatic netting gathering device and method as claimed in claim 1 wherein the spreading device (4) comprises: the device comprises a transfer support plate (41), a movable sliding table I (42), a movable sliding table II (43), a movable sliding table III (44) and a clamping jaw (45); the transfer support plate (41) is welded into a support by adopting a hollow square tube, and the movable sliding table I (42) is fixedly arranged on the side surface of the transfer support plate (41); the movable sliding table II (43) is arranged on the movable sliding table I (42) through a groove on the back surface; the clamping jaw (45) is installed on the movable sliding table III (44) through a bolt, the clamping jaw (45) vertically and horizontally moves to clamp the net materials and draws the net materials to the continuous furling device (5), and continuous automatic paving of discontinuous net materials is achieved; the clamping jaw (45) comprises: the clamping jaw driving mechanism comprises a clamping jaw supporting plate (451), a pinion rotating shaft (452), a bull gear rotating shaft (453), a clamping jaw driving rod I (454), a clamping jaw driving rod screw (455), a clamping jaw rotating shaft (456) and a clamping jaw driving rod II (457); the clamping jaw supporting plate (451) is connected into a frame body support through square pipes, the pinion rotating shaft (452) rotates through an internal motor to drive the clamping jaw pinion to rotate, and the clamping jaw pinion is meshed with the clamping jaw gearwheel; the large gear rotating shaft (453) is supported and installed inside the clamping jaw supporting plate (451) through a bearing, and the clamping jaw large gear is installed on the large gear rotating shaft (453); one end of the clamping jaw transmission rod I (454) is installed on the large gear rotating shaft (453), and the other end of the clamping jaw transmission rod I is hinged with the clamping jaw transmission rod screw (455); the clamping jaw rotating shaft (456) is supported and mounted on the clamping jaw supporting plate (451) through a bearing, and a rod piece on the clamping jaw rotating shaft is hinged and mounted parallel to the clamping jaw transmission rod I (454); and the clamping jaw transmission rod II (457) is hinged with the clamping jaw transmission rod I (454) and the parallel rod piece thereof.
6. A mechanically controlled continuous automatic gathering device for netting material and method as claimed in claim 1, characterized in that the continuous gathering device (5) comprises: the device comprises a base (51), an arch-shaped plate support (52), an arch-shaped equal tension plate II (53), a horizontal motor C (54), a furling stick (55), a swing frame seat (56), a floating swing frame (57), a vertical motor (58), a belt wheel (59), a flat belt (510), an arch-shaped plate support B (511), an arch-shaped baffle A (512), a furling pipe A (513), a feeding wheel mechanism A (514), a feeding base (515), a feeding roller (516) and a horizontal motor D (517); the base (51) is fixed on the ground, the arch-shaped plate support (52) is composed of a transverse plate and vertical plates, the two vertical plates are aligned and fixed at the foremost end of the top surface of the base (51), the transverse plate is fixed on the top surfaces of the two vertical plates, the arch-shaped equal tension plate II (53) is of an arc-shaped structure, the upper surface of the arch-shaped equal tension plate II inclines at a certain angle, and the feeding end of the arch-shaped equal tension plate II is higher than the discharging end of the arch-shaped; the arched isotensile plate II (53) is fixedly arranged at two ends of a transverse plate of the arched plate support (52), the horizontal motor C (54) is arranged at the middle position of the transverse plate of the arched plate support (52), an output shaft of the horizontal motor C (54) is connected with the furling rod (55) through a coupling, the furling rod (55) is positioned at the center of the circle of the arched isotensile plate II (53), the furling rod (55) is fixed through a vertical bearing seat arranged on the base (51), the surface of the furling rod (55) is smooth, and a mesh material is wound on the furling rod (55) after passing through the arched isotensile plate II (53); the swing frame seat (56) is fixed on the base (51), the floating swing frame (57) is hinged with the swing frame seat (56), the vertical motor (58) is vertically fixed on a transverse plate of the floating swing frame (57), the belt wheel (59) is installed on an output shaft of the vertical motor (58) and is axially positioned through an elastic retainer ring, the furling roller (55) is equivalent to a driven belt wheel after being wound with a net material, and the furling roller (55), the belt wheel (59) and the flat belt (510) are connected in a tensioning mode to form a flat belt transmission with vertically staggered transmission shafts, so that axial component force along the advancing direction of the net material is generated between the flat belt (510) and the furling roller (55), and the wound net material is driven to advance along the furling roller (55); the two arch-shaped plate supports B (511) are transversely fixed on the top surface of the base (51) and horizontally aligned with the arch-shaped plate supports (52), the arch-shaped baffle A (512) is a semicircular thin steel plate, circular holes are machined in the 1/2 position of the semicircular thin steel plate, the size of the circular holes is the same as that of the hollow circle of the folding pipe A (513), the two ends of the arch-shaped baffle A (512) are respectively fixed on the top surfaces of the two arch-shaped plate supports B (511) at the front end of the arch-shaped plate support B (511), the rear ends of the arch-shaped plate support B (511) are arranged in the same way, one folding pipe A (513) is fixed on the front and rear arch-shaped baffle A (512), the fixed position is aligned with the circular holes of the arch-shaped baffle A (512), the feeding wheel mechanism A (514) has the same structure as the feeding wheel mechanism (55) and is arranged on the arch-shaped baffle A (512), the mounting positions of the two stepped shafts are aligned with the circular hole of the arched baffle A (512), two bearing seat holes are processed at the bottom position of the rear end of the side plate of the feeding base (515), bearings are mounted, a discharge hole with the width of 30 cm and the length of 40 cm is processed at the middle position of the rear end of the bottom plate, the front end of the feeding base (515) is fixed at the rear end of the arched plate support B (511), the feeding roller (516) is a round rod, stepped shafts are processed at the two ends of the feeding roller, the two feeding rollers (516) are respectively mounted on the bearings in the two bearing seat holes of the feeding base (515), the part of the stepped shaft, extending out of the bearing, at one end of each feeding roller (516) is respectively mounted with two gears, the part of the stepped shaft, extending out of the gear at one end of the feeding roller (516) at the right side, is connected with the shaft of the horizontal motor D (517) through a coupler A, and, the horizontal motor D (517) is arranged on a bottom plate of the feeding base (515); the slotted and furled net material is wound on the furling roller (55) after passing through the arched equal tension plate II (53), and the furling roller (55), the belt wheel (59) and the flat belt (510) are connected in a tensioning mode to form a flat belt transmission with vertically staggered transmission shafts, so that axial component force along the advancing direction of the net material is generated between the flat belt (510) and the furling roller (55).
7. The mechanically controlled continuous automatic netting material folding device and the working method thereof as claimed in claim 1, characterized in that the wide light netting material on the winding device (1) is primarily flattened through a folding transmission rod I (22), a folding transmission rod motor I (24) drives a folding transmission rod II (23) and a folding transmission rod III (26) to rotate to drive the netting material to be transmitted and tensioned, the netting material is driven by the folding transmission rod II (23) to be transmitted to the upper part from the lower bottom edge of a folding triangular rod (25), the netting material is separated into two parts by the obstruction of the horizontal part of a right-angle rod, the netting material is folded in half after passing through the horizontal part of the right-angle rod to complete the primary folding of the netting material, and the netting material is folded for three times through three folding devices (2) to realize the folding of four meters wide netting material raw material into half-narrow width; the half-meter narrow net materials are continuously transmitted to the rewinding device (3), a rewinding flattening motor (321) of the rewinding flattening device (32) drives a rewinding flattening disc (323) to drive the net materials to be compacted through a rewinding flattening support rod I (322) and then move forwards, the net materials are tensioned through the bottom of a rewinding flattening support rod II (325) and the top of a rewinding support rod I (33), and are upwards transmitted through a gap between two soft sleeve rods II (38) through the bottom of a rewinding screw rod (34); the rewinding pressure bar motor (3401) drives the rewinding inclined pressure bar (3403) to rotate, so that the flexible sleeve bar III (34034) is pressed on the upper side of the flexible sleeve bar II (38), and the rewinding linear support bar motor (340321) of the rewinding linear reciprocating small support bar (34032) drives the rewinding linear small pressure bar (340328) to move linearly in a reciprocating manner, so that the net material is pressed between the flexible sleeve bar II (38) and the flexible sleeve bar I (36); the rewinding motor (3404) drives the soft sleeve rod I (36) to rotate and drives the soft sleeve rod II (38) to rotate through friction, so that the rewinding of the net material is realized; for the net material with interruption, a motor inside a clamping jaw supporting plate (451) drives a pinion rotating shaft (452) to drive the pinion to rotate, synchronous reverse rotation of two big gears is realized, clamping of a clamping jaw transmission rod II (457) is realized, clamping and transportation of the net material with interruption and discontinuity are realized, the net material is drawn to a continuous furling device (5), the net material which is furled and narrowed is wound on a furling rod (55) through the upper part of an arch-shaped equal tension plate II (53) to be twisted into one strand, the net material continuously passes through a furling pipe A (513) to be put into a gap of two feeding rollers (516), a horizontal motor C (54) is started to drive the furling rod (55) to furl the net material, a vertical motor (58) is started to drive a flat belt (510) to rotate, backward axial force is provided for the net material, the net material is accelerated to be separated from the furling rod (55), and a horizontal motor D (517) is, the two feeding rollers (516) are driven to rotate, and the net material is rapidly fed into a feeding port of the extruding device by giving a pulling force to the net material.
Technical Field
The invention relates to the field of continuous and automatic drawing, feeding and extruding of net materials, in particular to a mechanical control type continuous and automatic drawing device for net materials and a working method.
Background
The traditional feeding mode of the light wide-width net material is that the wide-width winding device draws the net material in, and then the net material on the winding device is manually wound and fed into a single-screw extruder, so that the process is complicated, the efficiency is low, the net material is required to vertically fall into a feeding hole for feeding, workers need to manually raise the height of the net material, the operation is time-consuming and labor-consuming, and the production efficiency is influenced; therefore, the development of a continuous winding device for connecting the wide winding device and the extruding device is particularly important, the invention provides a mechanical control type continuous automatic net material collecting device and a working method, and the whole device adopts a mechanical control mode and is stable and reliable; the equal-tension winding device is provided with the furling rod through the circle center of the arched equal-tension plate II, so that the equal-tension high-efficiency and quick winding of the narrow-width net material is realized, the production efficiency is improved, and the failure rate in work is reduced.
Disclosure of Invention
In order to overcome the defects, the mechanical control type continuous automatic net material furling device and the working method thereof adopt a mechanical control mode, are stable and reliable, realize continuous automatic furling work, save time and labor and have high efficiency.
The invention relates to a mechanical control type continuous and automatic net material collecting device and a working method, which adopt the following technical scheme:
the invention relates to a mechanical control type continuous automatic net material collecting device and a working method, wherein the mechanical control type continuous automatic net material collecting device comprises the following steps: the device comprises a winding device, a folding device, a rewinding device, a material paving device and a continuous furling device; the winding device is fixedly arranged on the ground of a factory, the folding device is arranged on the rear side of the winding device, the winding device is connected with a base of the folding device through a bolt, the rewinding device is arranged on the rear side of the folding device and used for rewinding the folded net materials, the material paving device is arranged on the upper side of the rewinding device, clamping jaws of the material paving device vertically and horizontally move to clamp the net materials and draw the net materials to the continuous furling device, and continuous automatic feeding of the discontinuous net materials is achieved; the coiling mechanism includes: the winding device comprises a winding support, a winding support rod I, a winding support rod II, a winding support rod III, a winding support rod IV and a winding drum; the winding support is formed by welding hollow square tubes and is 4.5m wide; the winding support rod I is mounted on the winding support through a bearing and is 10mm away from the bottom of the winding support; the winding support rod II, the winding support rod III and the winding support rod IV are arranged on the winding support in parallel at equal intervals; the winding drum is installed on the winding support rod I through a sleeve, and free rotation is achieved.
Further, the folding device includes: the device comprises a folding bracket, a folding conveying rod I, a folding conveying rod II, a folding conveying rod motor I, a folding triangular rod, a folding conveying rod III, a transmission chain I and a net material conveying table; the folding bracket is fixed on the ground through bolts, is formed by welding hollow square tubes and is 4.5m wide; the folding conveying rod I is fixed to the folding support through a bolt, and a 2mm gap is reserved between the folding conveying rod I and the square rod, so that the mesh material is initially flattened; the folding conveying rod II and the folding conveying rod III are mounted on the folding support through bearings, the folding conveying rod III is connected with the folding conveying rod II through the transmission chain I, and the folding conveying rod motor I drives the folding conveying rod II and the folding conveying rod III to rotate so as to drive the mesh material to be conveyed and tensioned; the foldable triangular rods are welded into a right-angle rod and a triangular rod by smooth stainless steel round pipes, the net material is driven by the foldable conveying rods II to be transmitted to the upper part from the lower bottom edge of the foldable triangular rods, namely the intersection point of the right-angle rod and the triangular rod, the net material is divided into two parts by the obstruction of the horizontal part of the right-angle rod, and the net material is folded in half after passing through the horizontal part of the right-angle rod, so that the primary folding of the net material is completed; a gap of 2mm is reserved between the folding conveying rod III and the ejector rod of the folding support, so that the preliminarily folded net material is compressed, and the folded net material is prevented from being dispersed; the net material conveying table is fixed on the folding support through bolts and is welded into a frame by smooth stainless steel square pipes, and the folded net material is stably conveyed to the workbench of the net material conveying table after being compacted below the folding conveying rods III.
Further, the rewinding device comprises: the device comprises a rewinding base, a rewinding and material flattening device, a rewinding support rod I, a rewinding screw rod, a rewinding support rod II, a soft sleeve rod I, a net material rewinding rod, a soft sleeve rod II, a rewinding support rod support rail, a rewinding pressure rod and a rewinding motor; the rewinding base is formed by welding hollow square tubes, and the rewinding material flattening device is arranged on the supporting plates on the two sides of the rewinding base through bearings so as to realize compaction and flattening of the folded net material; the rewinding support rod I is horizontally arranged in the middle of the rewinding base through a bearing and is higher than the rewinding material flattening device; the rewinding lead screw is horizontally arranged on the rewinding base through a bearing, and the height of the rewinding lead screw is lower than that of the rewinding support rod I, so that the net material is leveled again; the rewinding support rods II are horizontally arranged, a 10mm gap is formed between the rewinding support rods II and the rewinding support rods, and the rewinding support rods II are horizontally arranged on the rewinding base through bearings respectively; the two soft sleeve rods I are annular soft sleeves and are respectively sleeved on the rewinding support rod II, and rewinding of the net materials is realized through soft friction between the two rods; the net material rewinding rod is a solid shaft which is horizontally arranged and supports the net material, and the soft sleeve rod II is sleeved on the net material rewinding rod to prevent the net material from being rewound too tightly; the rewinding support rod supporting rails are of a U-shaped frame thin plate structure and are arranged on the two inner sides of the rewinding base, and the two ends of the net material rewinding rod are horizontally arranged on the rewinding support rod supporting rails through rolling bearings; the rewinding pressure rod is arranged on a support at the top of the rewinding base through a bearing, so that the jumping of the net materials during rewinding is prevented; the rewinding motor is fixed on the rewinding base through a bolt, the rewinding motor is connected with a rod in front of the rewinding support rod II through a coupler, and the rewinding motor drives the rewinding support rod II to rotate through the coupler; the rewinding pressure bar comprises: a rewinding pressure rod motor, a rewinding pressure rod shaft and a rewinding inclined pressure rod; the rewinding pressure bar motor is fixed on the outer side of the shaft groove at the top of the rewinding base through a bolt; the rewinding pressure rod shaft is arranged in a shaft groove in the top of the rewinding base through a bearing, and the right side of the rewinding pressure rod shaft is connected with the rewinding pressure rod motor through a coupler; the rewinding inclined pressure rod is mounted on the rewinding pressure rod shaft through a sleeve, and the rewinding inclined pressure rod and the rewinding pressure rod shaft rotate simultaneously; the rewinding inclined pressing rod comprises: rewinding an inclined pressure rod supporting plate, rewinding a small linear reciprocating supporting rod, rewinding an inclined pressure rod shaft and a soft sleeve rod III; the rewinding inclined pressure rod supporting plate is a thin plate with two conical ends, and the two ends and the middle part are respectively provided with a circular through hole; the rewinding straight reciprocating small support rod is fixed to the bottom of the rewinding inclined pressure rod support plate, the rewinding inclined pressure rod shaft is fixed to the rewinding inclined pressure rod support plate, and the soft sleeve rod III is sleeved on the rewinding inclined pressure rod shaft.
Further, the rewinding and flattening device comprises: the device comprises a rewinding and leveling motor, a rewinding and leveling support rod I, a rewinding and leveling tray, a rewinding support plate and a rewinding and leveling support rod II; the rewinding flattening motor is fixed on the rewinding base through a bolt; the rewinding and material leveling support rod I is installed on the rewinding base through a bearing, and the right side of the rewinding and material leveling support rod I is connected with the rewinding and material leveling motor through a coupler; the two rewinding flat material trays are symmetrically arranged on two sides of the rewinding flat material supporting rod I; the rewinding supporting plate is fixed on the rewinding base through bolts, a gap exists between the rewinding supporting plate and the rewinding flat material disc, and the net materials are compacted again through the gap between the rewinding flat material disc and the rewinding supporting plate; the rewinding straight reciprocating small support rod comprises: the rewinding machine comprises a rewinding linear support rod motor, a rewinding small support rod transmission shaft, a rewinding small support rod gear, a rewinding small support rod rack I, a rewinding small support rod rack support I, a rewinding small support rod rack II, a rewinding small support rod rack support II and a rewinding linear small pressure rod; the rewinding linear support rod motor is fixed on the rewinding inclined pressure rod support plate; the rewinding small support rod transmission shaft is connected with the rewinding linear support rod motor through a coupler; the rewinding small support rod gear is arranged on the rewinding small support rod transmission shaft and meshed with the rewinding small support rod rack I; the rewinding small support rod rack support I is fixed on the rewinding inclined pressure rod support plate through a bolt, and a track groove is formed in the top of the rewinding small support rod rack support I; the rewinding small support rod rack II and the rewinding small support rod rack support II are respectively identical to the rewinding small support rod rack I and the rewinding small support rod rack support I in structure; the rewinding straight line small pressure rod is a step-shaped base, and two sides of the rewinding straight line small pressure rod are respectively connected with the bottoms of the rewinding small support rod rack I and the rewinding small support rod rack II; the rewinding linear support rod motor drives the rewinding small support rod gear to rotate in a forward and reverse rotation mode, the rewinding small support rod rack I and the rewinding small support rod rack II are driven to move along the sliding guide rails on the rewinding small support rod rack support I and the rewinding small support rod rack support II, and reciprocating linear movement of the rewinding linear small support rod is achieved.
Further, the stone device includes: the device comprises a transfer support plate, a movable sliding table I, a movable sliding table II, a movable sliding table III and a clamping jaw; the transfer support plate is welded into a support by adopting a hollow square tube, and the movable sliding table I is fixedly arranged on the side surface of the transfer support plate; the movable sliding table II is arranged on the movable sliding table I through a groove on the back surface; the clamping jaw is installed on the movable sliding table III through a bolt, and the clamping jaw clamps the net materials up and down and moves left and right and is pulled to the continuous furling device, so that continuous and automatic spreading of discontinuous net materials is realized; the clamping jaw comprises: the clamping jaw driving mechanism comprises a clamping jaw supporting plate, a pinion rotating shaft, a bull gear rotating shaft, a clamping jaw driving rod I, a clamping jaw driving rod screw, a clamping jaw rotating shaft and a clamping jaw driving rod II; the clamping jaw supporting plate is formed by connecting square tubes into a frame body support, the pinion rotating shaft rotates through an internal motor to drive the clamping jaw pinion to rotate, and the clamping jaw pinion is meshed with the clamping jaw gearwheel; the large gear rotating shaft is supported and installed inside the clamping jaw supporting plate through a bearing, and the clamping jaw large gear is installed on the large gear rotating shaft; one end of the clamping jaw transmission rod I is installed on the large gear rotating shaft, and the other end of the clamping jaw transmission rod I is hinged with the clamping jaw transmission rod through a screw; the clamping jaw rotating shaft is supported and installed on the clamping jaw supporting plate through a bearing, and a rod piece on the clamping jaw rotating shaft is hinged and installed and is parallel to the clamping jaw transmission rod I; the clamping jaw transmission rod II is hinged with the clamping jaw transmission rod I and the parallel rod piece thereof.
Further, the continuous furling apparatus includes: the device comprises a base, an arch-shaped plate support, an arch-shaped equal tension plate II, a horizontal motor C, a furling rod, a swing frame seat, a floating swing frame, a vertical motor, a belt wheel, a flat belt, an arch-shaped plate support B, an arch-shaped baffle A, a furling pipe A, a feeding wheel mechanism A, a feeding base, a feeding roller and a horizontal motor D; the base is fixed on the ground, the arch-shaped plate support is composed of a transverse plate and vertical plates, the two vertical plates are aligned and fixed at the foremost ends of the top surfaces of the base, the transverse plate is fixed on the top surfaces of the two vertical plates, the arch-shaped equal tension plate II is of an arc-shaped structure, the upper surface of the arch-shaped equal tension plate II inclines at a certain angle, and the feeding end of the arch-shaped equal tension plate II is higher than the discharging end of the arch-; the arched isotensile plate II is fixedly arranged at two ends of a transverse plate of the arched plate support, the horizontal motor C is arranged in the middle of the transverse plate of the arched plate support, an output shaft of the horizontal motor C is connected with the furling rod through a coupler, the furling rod is positioned in the circle center of the arched isotensile plate II and is fixed through a vertical bearing seat arranged on the base, the surface of the furling rod is smooth, and a mesh material is wound on the furling rod after passing through the arched isotensile plate II; the swing frame seat is fixed on the base, the floating swing frame is hinged with the swing frame seat, the vertical motor is vertically fixed on a transverse plate of the floating swing frame, the belt wheel is installed on an output shaft of the vertical motor and is axially positioned through an elastic retainer ring, the furling roller is equivalent to a driven belt wheel after being wound with a net material, the furling roller, the belt wheel and the flat belt are tensioned and connected to form flat belt transmission with vertically staggered transmission shafts, and axial component force along the advancing direction of the net material is generated between the flat belt and the furling roller, so that the net material wound together is driven to advance along the furling roller; the two arch-shaped plate supports B are transversely fixed on the top surface of the base and are horizontally aligned with the arch-shaped plate supports, the arch-shaped baffle A is a semicircular thin steel plate, round holes are formed in the position 1/2 of the semicircular thin steel plate, the size of the round holes is the same as that of the hollow circle of the furled tube A, the two ends of the arch-shaped baffle A are respectively fixed on the top surfaces of the two arch-shaped plate supports B at the front end of the arch-shaped plate support B, the arch-shaped plate supports B are arranged at the rear end of the same principle, the furled tube A is fixed on the front and rear arch-shaped baffle A, the fixed position of the furled tube A is aligned with the round holes of the arch-shaped baffle A, the feeding wheel mechanism A (514) has the same structure as the feeding wheel mechanism (55) and is arranged on the arch-shaped baffle A, the installation position of the arch-shaped baffle A is aligned with the, a bearing is installed, a discharge hole with the width of 30 centimeters and the length of 40 centimeters is processed in the middle of the rear end of the bottom plate, the front end of the feeding base is fixed at the rear end of the arched plate support B, the feeding rollers are round rollers, stepped shafts are processed at two ends of the feeding rollers, the two feeding rollers are respectively installed on the bearing in two bearing seat holes of the feeding base, two gears are respectively installed on partial stepped shafts of one ends of the two feeding rollers, extending out of the bearing, and the partial stepped shafts of one ends of the right feeding rollers, extending out of the gears, are connected with a shaft of a horizontal motor D through a shaft coupling A; the slotted and furled net material passes through the arched equal tension plate II and then is wound on the furling roller, and the furling roller, the belt wheel and the flat belt are connected in a tensioning mode to form a flat belt transmission with vertically staggered transmission shafts, so that axial component force along the advancing direction of the net material is generated between the flat belt and the furling roller.
Further, the mechanically-controlled continuous automatic net material folding device and the working method have the specific working method that the wide light net material on the winding device is primarily flattened through the folding conveying rod I, the folding conveying rod motor I drives the folding conveying rod II and the folding conveying rod III to rotate to drive the net material to be conveyed and tensioned, the net material is driven by the folding conveying rod II to be transmitted to the upper part from the lower bottom edge of the folding triangular rod, the net material is separated into two parts from the horizontal part of the right-angle rod, the net material is folded in half after passing through the horizontal part of the right-angle rod to finish primary folding of the net material, the net material is folded in three times through three folding devices, and four-meter wide net material raw materials are folded into half-meter narrow width; the semi-meter narrow-width net material is continuously transmitted to the rewinding device, a rewinding flat material motor of the rewinding flat material device drives a rewinding flat material disc to drive the net material to be compacted through a rewinding flat material supporting rod I and then moves forwards, the net material is tensioned through the bottom of a rewinding flat material supporting rod II and the top of the rewinding supporting rod I, and is upwards transmitted through a gap between two soft sleeve rods II through the bottom of a rewinding screw rod; the rewinding pressure bar motor drives the rewinding inclined pressure bar to rotate, so that the soft sleeve rod III is pressed on the upper side of the soft sleeve rod II, and the rewinding linear support rod motor of the rewinding linear reciprocating small support rod drives the rewinding linear small pressure bar to move in a reciprocating manner, so that the net material is pressed between the soft sleeve rod II and the soft sleeve rod I; the rewinding motor drives the soft sleeve rod I to rotate and drives the soft sleeve rod II to rotate through friction, and rewinding of the net materials is achieved; for the net material with interrupted transmission, a motor inside a clamping jaw supporting plate drives a pinion rotating shaft to drive the pinion to rotate, synchronous reverse rotation of two large gears is achieved, clamping of a clamping jaw transmission rod II is achieved, clamping and transportation of the net material with discontinuous interruption are achieved, the net material is drawn to the continuous furling device, the net material which is furled and narrowed is wound on a furling rod through the upper portion of an arched equal tension plate II and is twisted into a strand, the net material continuously penetrates through a furling pipe A and is placed into a gap between two feeding rollers, a horizontal motor C is started to drive the furling rod to achieve furling of the net material, meanwhile, a vertical motor is started to drive a flat belt to rotate, backward axial force is given to the net material, the net material is accelerated to be separated from the furling rod, meanwhile, a horizontal motor D is started to drive the two feeding rollers to rotate, and a pulling force is given to the.
The mechanical control type continuous automatic net material collecting device and the working method have the beneficial effects that:
(1) the invention realizes the full-mechanized control of continuous equal-tension furling for connecting the wide-width net material winding device and the extruding device, ensures continuous work, constant-tension furling, is stable and reliable in work, is continuous in furling, has high work efficiency, saves manpower and material resources and also avoids the occurrence of accidents of personnel.
(2) The invention relates to a mechanically controlled continuous automatic net material furling device and a working method thereof.
(3) According to the mechanically controlled continuous automatic net material folding device and the working method, the belt transmission device connected with the vertical shaft is additionally arranged in the continuous folding device, so that a forward axial force is applied to the net material, the net material is accelerated to separate from the folding roller and quickly enter the feeding roller, and the problem of net material accumulation is avoided.
Drawings
FIG. 1: the invention relates to an integral structure diagram of a mechanical control type continuous automatic net material furling device;
FIG. 2: the invention relates to a structure diagram of a winding device of a mechanical control type net material continuous automatic furling device;
FIG. 3: the invention relates to a structure diagram of a folding device of a mechanical control type continuous automatic net material furling device;
FIG. 4: the invention relates to a structure diagram of a rewinding device of a mechanical control type net material continuous automatic collecting device;
FIG. 5: the invention relates to a rewinding pressure bar structure diagram of a mechanical control type net material continuous automatic furling device;
FIG. 6: the invention relates to a structure diagram of a rewinding linear reciprocating small support rod of a mechanical control type net material continuous automatic furling device;
FIG. 7: the invention relates to a structure diagram of a rewinding small support rod rack support I of a mechanical control type net material continuous automatic furling device;
FIG. 8: the invention relates to a structure diagram of a spreading device of a mechanical control type net material continuous automatic furling device;
FIG. 9: the invention relates to a clamping jaw structure diagram of a mechanical control type net material continuous automatic furling device;
FIG. 10: the invention relates to a structure diagram of a continuous furling device of a mechanical control type net material continuous automatic furling device.
In the figure: 1-a winding device, 2-a folding device, 3-a rewinding device, 4-a spreading device, 5-a continuous gathering device, 11-a winding support, 12-a winding support I, 13-a winding support II, 14-a winding support III, 15-a winding support IV, 16-a winding drum, 21-a folding support, 22-a folding transport I, 23-a folding transport II, 24-a folding transport motor I, 25-a folding triangular rod, 26-a folding transport III, 27-a drive chain I, 28-a netting transport table, 31-a rewinding base, 32-a rewinding and flattening device, 33-a rewinding support I, 34-a rewinding screw, 35-a rewinding support II, 36-a soft sleeve I, 37-a netting rewinding rod, 38-soft sleeving rod II, 39-rewinding supporting rod supporting rail, 340-rewinding pressing rod, 341-rewinding motor, 3401-rewinding pressing rod motor, 3402-rewinding pressing rod shaft, 3403-rewinding inclined pressing rod, 34031-rewinding inclined pressing rod supporting plate, 34032-rewinding straight reciprocating small supporting rod, 34033-rewinding inclined pressing rod shaft, 34034-soft sleeving rod III, 340321-rewinding straight supporting rod motor, 340322-rewinding small supporting rod transmission shaft, 340323-rewinding small supporting rod gear, 340324-rewinding small supporting rod rack I, 340325-rewinding small supporting rod rack support I, 340326-rewinding small supporting rod rack II, 340327-rewinding small supporting rod rack support II, 340328-rewinding straight small pressing rod, 41-transfer supporting plate, 42-moving sliding table I, 43-moving sliding table II, 44-moving sliding table III, 451-clamping jaw supporting plate, 452-small gear rotating shaft, 453-large gear rotating shaft, 454-clamping jaw transmission rod I, 455-clamping jaw transmission rod screw, 456-clamping jaw rotating shaft, 457-clamping jaw transmission rod II, 51-base B, 52-arched plate support B, 53-arched equal tension plate II, 54-horizontal motor C, 55-furling rod, 56-swing frame base, 57-floating swing frame, 58-vertical motor, 59-belt wheel, 510-flat belt, 511-arched plate support C, 512-arched baffle A, 513-furling tube A, 514-feeding wheel mechanism A, 515-feeding base, 516-feeding roller and 517-horizontal motor D.
Detailed Description
Specific implementations of the present invention are further described below in conjunction with the following figures.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, and 10, the present invention relates to a mechanically controlled continuous automatic net material collecting device and a working method thereof, including: the device comprises a winding device 1, a
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10, the invention relates to a mechanically controlled continuous automatic net material collecting device and a working method thereof, the method comprises the specific working steps that a wide light net material on a winding device 1 is primarily flattened through a folding conveying rod I22, a folding conveying rod motor I24 drives a folding conveying rod II 23 and a folding conveying rod III 26 to rotate to drive the net material to be conveyed and tensioned, the net material is driven by the folding conveying rod II 23 to be transmitted to the upper side from the lower bottom edge of a folding triangular rod 25, the net material is divided into two parts through the separation of the horizontal part of a right-angle rod, the net material is folded in half after passing through the horizontal part of the right-angle rod to complete the primary folding of the net material, the net material is folded in three times through three
The scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art within the technical scope of the present invention will be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
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