阅读说明：本技术 一种安装于饮料灌装生产线上的饮料灌装装置 (Beverage filling device installed on beverage filling production line ) 是由 陈正雨 于 2019-10-10 设计创作，主要内容包括：本发明公开了一种安装于饮料灌装生产线上的饮料灌装装置,包括机架、空瓶传送机构、第一饮料传送机构、第二饮料传送机构、拨瓶机构、灌装机构、限位机构、定位机构和工控机共同构成,所述灌装机构由灌装支架、灌装罐、第一伺服气缸、第一升降板、第一定量灌装阀、第一灌装管、第二伺服气缸、第二升降板、第二定量灌装阀、第二灌装管共同构成,所述限位机构由限位支架、第一限位气缸、第一限位板、第二限位气缸、第二限位板共同构成,所述定位机构由第一定位气缸、第一定位板、第二定位气缸、第二定位板共同构成,所述拨瓶机构由第一步进电机、第一拨瓶杆、第二步进电机、第二拨瓶杆共同构成。本发明的有益效果是,结构简单,实用性强。(The invention discloses a beverage filling device installed on a beverage filling production line, which comprises a rack, an empty bottle conveying mechanism, a first beverage conveying mechanism, a second beverage conveying mechanism, a bottle pushing mechanism, a filling mechanism, a limiting mechanism, a positioning mechanism and an industrial personal computer, wherein the filling mechanism consists of a filling support, a filling tank, a first servo cylinder, a first lifting plate, a first quantitative filling valve, a first filling pipe, a second servo cylinder, a second lifting plate, a second quantitative filling valve and a second filling pipe, the limiting mechanism consists of a limiting support, a first limiting cylinder, a first limiting plate, a second limiting cylinder and a second limiting plate, the positioning mechanism consists of a first positioning cylinder, a first positioning plate, a second positioning cylinder and a second positioning plate, and the bottle pushing mechanism consists of a first stepping motor, a first bottle pushing rod, The second stepping motor and the second bottle poking rod are jointly formed. The invention has the advantages of simple structure and strong practicability.)

1. The utility model provides an install beverage filling device on beverage filling production line, includes frame (1), empty bottle transport mechanism, first beverage transport mechanism, second beverage transport mechanism, dials bottle mechanism, filling mechanism, stop gear, positioning mechanism and industrial computer (2) and constitutes jointly, its characterized in that, empty bottle transport mechanism by inlay the dress a plurality of first bearings (3) on frame (1), cartridge are in a plurality of first cylinder (4) in first bearing (3), suit are in first conveyer belt (5) on first cylinder (4), with first driving motor (6) that first cylinder (4) are connected constitute jointly, just be located on frame (1) empty bottle transport mechanism right-hand member is equipped with baffle (7), baffle (7) are fixed on the center axis of frame (1) length direction, first beverage transport mechanism by fixing frame (1) with a plurality of second on baffle (7) are fixed The beverage filling machine comprises two bearings (8), a plurality of second rollers (9) inserted in the second bearings (8), a second conveyor belt (10) sleeved on the second rollers (9) and a second driving motor (11) connected with the second rollers (9), wherein the second beverage conveying mechanism consists of a plurality of third bearings (12) fixed on the rack (1) and the partition plate (7) and on one side opposite to the second bearings (8), a plurality of third rollers (13) inserted in the third bearings (12), a third conveyor belt (14) sleeved on the third rollers (13) and a third driving motor (15) connected with the third rollers (13), and the filling mechanism consists of a filling support (16) fixed at the upper end of the rack (1), a filling tank (17) fixed on the filling support (16) and a filling motor (15) connected with the third rollers (13), and is characterized in that the filling mechanism consists of a filling support (16) fixed at the upper end of the rack (1), and a filling tank (17), A first servo cylinder (18) fixed on the filling tank (17) and positioned above the second conveyor belt (10), a first lifting plate (19) fixed on the telescopic end of the first servo cylinder (18), a plurality of first quantitative filling valves (20) fixed on the first lifting plate (19), a first filling pipe (21) with one end connected with the first quantitative filling valve (20) and the other end connected with the filling tank (17), the second servo cylinder (22) is fixed on the filling tank (17) and located above the third conveyor belt (14), the second lifting plate (23) is fixed on the telescopic end of the second servo cylinder (22), a plurality of second quantitative filling valves (24) are fixed on the second lifting plate (23), and a second filling pipe (25) is connected with the second quantitative filling valves (24), is connected with the other end of the second quantitative filling valves (24) and is connected with the filling tank (17).

2. The beverage filling device mounted on the beverage filling line according to claim 1, wherein the limiting mechanism is formed by a limiting support (26) fixed on the frame (1) and located on the right side of the filling support (16), a first limiting cylinder (27) fixed on the limiting support (26) and located above the second conveyor belt (10), a first limiting plate (28) fixed on the telescopic end of the first limiting cylinder (27), a second limiting cylinder (29) fixed on the limiting support (26) and located above the third conveyor belt (14), and a second limiting plate (30) fixed on the telescopic end of the second limiting cylinder (29).

3. The beverage filling apparatus mounted on the beverage filling line according to claim 2, wherein the position limiting bracket (26) is provided with a laser locator (31).

4. The beverage filling apparatus mounted on the beverage filling line according to claim 1, wherein the positioning mechanism comprises a first positioning cylinder (32) fixed on the frame (1) and located on one side of the second conveyor belt (10), a first positioning plate (33) fixed on a telescopic end of the first positioning cylinder (32), a second positioning cylinder (34) fixed on the frame (1) and located on one side of the third conveyor belt (14), and a second positioning plate (35) fixed on a telescopic end of the second positioning cylinder (34).

5. The beverage filling apparatus mounted on the beverage filling line according to claim 1, wherein the bottle pushing mechanism is formed by a first stepping motor (36) fixed on the frame (1) and located on one side above the first conveyor belt (5), a first bottle pushing rod (37) fixed on a rotating shaft of the first stepping motor (36), a second stepping motor (38) fixed on the frame (1) and located on one side opposite to the first stepping motor (36), and a second bottle pushing rod (39) fixed on a rotating shaft of the second stepping motor (38).

6. A beverage filling apparatus mounted on a beverage filling line according to claim 1, wherein tensioners (40) are provided in each of the empty bottle conveying mechanism, the first beverage conveying mechanism and the second beverage conveying mechanism.

7. A beverage filling apparatus mounted on a beverage filling line according to claim 1, wherein the first bottle-setting lever (37) and the second bottle-setting lever (39) have the same length.

8. A beverage filling apparatus mounted on a beverage filling line according to claim 1, wherein the machine frame (1) is provided with a guardrail (41).

9. The beverage filling apparatus installed on the beverage filling line according to claim 1, wherein a transition sliding plate (42) is provided on the rack (1) at a joint of the first conveyor belt (5) and the second conveyor belt (10) and the third conveyor belt (14), the first conveyor belt (5) is higher than the second conveyor belt (10) and the third conveyor belt (14), and the transition sliding plate (42) is obliquely fixed on the rack (1).

10. The beverage filling device installed on the beverage filling line according to claim 1, wherein the industrial personal computer (2) is electrically connected with the first driving motor (6), the second driving motor (11), the third driving motor (15), the first servo cylinder (18), the second servo cylinder (22), the first limit cylinder (27), the second limit cylinder (29), the laser positioner (31), the first positioning cylinder (32), the second positioning cylinder (34), the first stepping motor (36), the second stepping motor (38) and the liquid level sensor (42).

Technical Field

The invention relates to the technical field of beverage filling, in particular to a beverage filling device arranged on a beverage filling production line.

Background

In recent years, the development of the beverage industry is rapid, and the varieties of carbonated beverages, fruit juice beverages, vegetable juice beverages, milk-containing beverages, bottled drinking water, tea beverages and the like are continuously enriched. Filling machines place extremely high demands on the adaptability and filling efficiency of containers of various specifications. The prior beverage filling machine lacks a positioning device for the container, so that liquid required to be filled cannot accurately enter the container, or when the container has flaws during production and is smaller than other containers in the same batch, the liquid overflows to cause material waste and pollute a production line. Therefore, the beverage filling device can be accurately positioned and improve the filling efficiency.

Disclosure of Invention

The invention aims to solve the problems and designs a beverage filling device arranged on a beverage filling production line.

The beverage filling device comprises a rack, an empty bottle conveying mechanism, a first beverage conveying mechanism, a second beverage conveying mechanism, a bottle pulling mechanism, a filling mechanism, a limiting mechanism, a positioning mechanism and an industrial personal computer, wherein the empty bottle conveying mechanism is composed of a plurality of first bearings embedded on the rack, a plurality of first rollers inserted in the first bearings, a first conveying belt sleeved on the first rollers and a first driving motor connected with the first rollers, a partition plate is arranged on the rack and at the right end of the empty bottle conveying mechanism and fixed on a central axis of the rack in the length direction, and the first beverage conveying mechanism is composed of a plurality of second bearings fixed on the rack and the partition plate and a plurality of second rollers inserted in the second bearings, The filling mechanism comprises a filling support fixed at the upper end of the rack, a filling tank fixed on the filling support, a first servo cylinder fixed on the filling tank and positioned above the second conveyor belt, a first lifting plate fixed at the telescopic end of the first servo cylinder, a plurality of first quantitative filling valves fixed on the first lifting plate, and a first filling pipe, one end of the first quantitative filling pipe is connected with the first quantitative filling valves, and the other end of the first quantitative filling pipe is connected with the filling tank, The second filling pipe is fixed on the filling tank and located above the third conveyor belt, the second lifting plate is fixed on the telescopic end of the second servo cylinder, a plurality of second quantitative filling valves are fixed on the second lifting plate, and one end of the second filling pipe is connected with the second quantitative filling valves, and the other end of the second filling pipe is connected with the filling tank.

Stop gear is by fixing in the frame and being located the spacing support on filling support right side, fixing just be located on the spacing support first spacing cylinder of second conveyer belt top, fix the flexible first limiting plate that serves of first spacing cylinder, fix on the spacing support and be located the spacing cylinder of second of third conveyer belt top, fix the flexible second limiting plate that serves of the spacing cylinder of second constitutes jointly.

And the limiting support is provided with a laser positioner.

The positioning mechanism is composed of a first positioning cylinder fixed on the rack and located on one side of the second conveyor belt, a first positioning plate fixed on the telescopic end of the first positioning cylinder, a second positioning cylinder fixed on the rack and located on one side of the third conveyor belt, and a second positioning plate fixed on the telescopic end of the second positioning cylinder.

The bottle pushing mechanism is composed of a first stepping motor, a first bottle pushing rod, a second stepping motor and a second bottle pushing rod, wherein the first stepping motor is fixed on the rack and located on one side above the first conveying belt, the first bottle pushing rod is fixed on a rotating shaft of the first stepping motor, the second stepping motor is fixed on the rack and located on one side opposite to the first stepping motor, and the second bottle pushing rod is fixed on a rotating shaft of the second stepping motor.

Tensioners are arranged in the empty bottle conveying mechanism, the first beverage conveying mechanism and the second beverage conveying mechanism.

The first bottle poking rod is equal to the second bottle poking rod in length.

And a guardrail is arranged on the frame.

And a transition sliding plate is arranged on the frame and positioned at the joint of the first conveyor belt and the second conveyor belt and the third conveyor belt, the first conveyor belt is higher than the second conveyor belt and the third conveyor belt, and the transition sliding plate is obliquely fixed on the frame.

The industrial computer with first driving motor, second driving motor, third driving motor, first servo cylinder, second servo cylinder, first spacing cylinder, the spacing cylinder of second, laser locator, first location cylinder, second location cylinder, first step motor, second step motor and level sensor electric connection.

According to the beverage filling device installed on the beverage filling production line, which is manufactured by the technical scheme, the filling tanks are installed on the conveying belts, the empty bottles are quantitatively distributed on the two filling conveying belts through the bottle pushing mechanism, then the beverages are quantitatively filled into the beverage bottles through the filling mechanism by the accurate positioning of the positioning mechanism and the limiting mechanism, the positioning precision is improved, the material waste is reduced, and the filling efficiency is improved.

Drawings

FIG. 1 is a schematic view of a beverage filling apparatus of the present invention installed in a beverage filling line;

FIG. 2 is a top cross-sectional view of a beverage filling apparatus of the present invention installed in a beverage filling line;

FIG. 3 is a top view of a beverage filling apparatus of the present invention installed in a beverage filling line;

FIG. 4 is a right side cross-sectional view of a beverage filling apparatus of the present invention installed in a beverage filling line;

FIG. 5 is a schematic structural view of the limiting mechanism of the present invention;

in the figure, 1, a frame; 2. an industrial personal computer; 3. a first bearing; 4. a first drum; 5. a first conveyor belt; 6. a first drive motor; 7. a partition plate; 8. a second bearing; 9. a second drum; 10. a second conveyor belt; 11. a second drive motor; 12. a third bearing; 13. a third drum; 14. a third conveyor belt; 15. a third drive motor; 16. filling the bracket; 17. filling the tank; 18. a first servo cylinder; 19. a first lifter plate; 20. a first dosing valve; 21. a first filling tube; 22. a second servo cylinder; 23. a second lifter plate; 24. a second quantitative filling valve; 25. a second filling tube; 26. a limiting bracket; 27. a first limit cylinder; 28. a first limit plate; 29. a second limit cylinder; 30. a second limiting plate; 31. a laser locator; 32. a first positioning cylinder; 33. a first positioning plate; 34. a second positioning cylinder; 35. a second positioning plate; 36. a first stepper motor; 37. a first bottle poking rod; 38. a second stepping motor; 39. a second bottle pushing rod; 40. a tensioner; 41. a guardrail; 42. transition slide.

Detailed Description

The present invention is described in detail below with reference to the accompanying drawings, and as shown in fig. 1 to 5, a beverage filling apparatus mounted on a beverage filling line includes a rack 1, an empty bottle conveying mechanism, a first beverage conveying mechanism, a second beverage conveying mechanism, a bottle pulling mechanism, a filling mechanism, a limiting mechanism, a positioning mechanism, and an industrial personal computer 2, where the empty bottle conveying mechanism includes a plurality of first bearings 3 embedded in the rack 1, a plurality of first rollers 4 inserted in the first bearings 3, a first conveyor belt 5 sleeved on the first rollers 4, and a first driving motor 6 connected to the first rollers 4, a partition plate 7 is disposed on the rack 1 and at the right end of the empty bottle conveying mechanism, the partition plate 7 is fixed on a central axis of the rack 1 in the length direction, and the first beverage conveying mechanism includes a plurality of second bearings 8 fixed on the rack 1 and the partition plate 7, A plurality of second rollers 9 inserted in the second bearings 8, a second conveyor belt 10 sleeved on the second rollers 9, and a second driving motor 11 connected with the second rollers 9, wherein the second beverage conveying mechanism is composed of a plurality of third bearings 12 fixed on the rack 1 and the partition plate 7 and on the opposite side of the second bearings 8, a plurality of third rollers 13 inserted in the third bearings 12, a third conveyor belt 14 sleeved on the third rollers 13, and a third driving motor 15 connected with the third rollers 13, the filling mechanism is composed of a filling bracket 16 fixed on the upper end of the rack 1, a filling tank 17 fixed on the filling bracket 16, a first servo cylinder 18 fixed on the filling tank 17 and positioned above the second conveyor belt 10, and a first lifting plate 19 fixed on the telescopic end of the first servo cylinder 18, A plurality of first quantitative filling valves 20 fixed on the first lifting plate 19, a first filling pipe 21 with one end connected with the first quantitative filling valve 20 and the other end connected with the filling tank 17, a second servo cylinder 22 fixed on the filling tank 17 and positioned above the third conveyor belt 14, a second lifting plate 23 fixed on the telescopic end of the second servo cylinder 22, a plurality of second quantitative filling valves 24 fixed on the second lifting plate 23, and a second filling pipe 25 with one end connected with the second quantitative filling valve 24 and the other end connected with the filling tank 17; the limiting mechanism is composed of a limiting support 26 which is fixed on the rack 1 and positioned on the right side of the filling support 16, a first limiting cylinder 27 which is fixed on the limiting support 26 and positioned above the second conveyor belt 10, a first limiting plate 28 which is fixed on the telescopic end of the first limiting cylinder 27, a second limiting cylinder 29 which is fixed on the limiting support 26 and positioned above the third conveyor belt 14, and a second limiting plate 30 which is fixed on the telescopic end of the second limiting cylinder 29; the limiting bracket 26 is provided with a laser positioner 31; the positioning mechanism is composed of a first positioning cylinder 32 fixed on the frame 1 and positioned at one side of the second conveyor belt 10, a first positioning plate 33 fixed on the telescopic end of the first positioning cylinder 32, a second positioning cylinder 34 fixed on the frame 1 and positioned at one side of the third conveyor belt 14, and a second positioning plate 35 fixed on the telescopic end of the second positioning cylinder 34; the bottle pulling mechanism is composed of a first stepping motor 36 fixed on the rack 1 and positioned on one side above the first conveyor belt 5, a first bottle pulling rod 37 fixed on a rotating shaft of the first stepping motor 36, a second stepping motor 38 fixed on the rack 1 and positioned on one side opposite to the first stepping motor 36, and a second bottle pulling rod 39 fixed on a rotating shaft of the second stepping motor 38; tensioners 40 are arranged in the empty bottle conveying mechanism, the first beverage conveying mechanism and the second beverage conveying mechanism; the first bottle poking rod 37 and the second bottle poking rod 39 are equal in length; a guardrail 41 is arranged on the frame 1; a transition sliding plate 42 is arranged on the frame 1 and at the joint of the first conveyor belt 5 and the second conveyor belt 10 and the third conveyor belt 14, the first conveyor belt 5 is higher than the second conveyor belt 10 and the third conveyor belt 14, and the transition sliding plate 42 is obliquely fixed on the frame 1; the industrial personal computer 2 is electrically connected with the first driving motor 6, the second driving motor 11, the third driving motor 15, the first servo cylinder 18, the second servo cylinder 22, the first limiting cylinder 27, the second limiting cylinder 29, the laser positioner 31, the first positioning cylinder 32, the second positioning cylinder 34, the first stepping motor 36, the second stepping motor 38 and the liquid level sensor 42.

The filling mechanism is characterized by comprising a filling support fixed at the upper end of the rack, a filling tank fixed on the support, a first servo cylinder fixed on the filling tank and positioned above the second conveyor belt, a first lifting plate fixed at the telescopic end of the first servo cylinder, a plurality of quantitative first quantitative filling valves fixed on the first lifting plate, a first filling pipe with one end connected with the first quantitative filling valves and the other end connected with the filling tank, a second servo cylinder fixed on the filling tank and positioned above the third conveyor belt, a second lifting plate fixed at the telescopic end of the second servo cylinder, a plurality of second quantitative filling valves fixed on the second lifting plate, a second filling pipe with one end connected with the second quantitative filling valves and the other end connected with the filling tank, wherein the limiting mechanism is formed by a limiting support fixed on the rack and positioned at the right side of the filling support, A first limit cylinder fixed on a limit bracket and positioned above the second conveyor belt, a first limit plate fixed on the telescopic end of the first limit cylinder, a second limit cylinder fixed on the limit bracket and positioned above the third conveyor belt, and a second limit plate fixed on the telescopic end of the second limit cylinder, wherein the limit bracket is provided with a laser locator, the locating mechanism consists of a first locating cylinder fixed on the frame and positioned at one side of the second conveyor belt, a first locating plate fixed on the telescopic end of the first locating cylinder, a second locating cylinder fixed on the frame and positioned at one side of the third conveyor belt, and a second locating plate fixed on the telescopic end of the second locating cylinder, the bottle poking mechanism consists of a first stepping motor fixed on the frame and positioned at one side above the first conveyor belt, a first bottle poking rod fixed on the rotating shaft of the first stepping motor, a second bottle poking rod fixed on the rotating shaft of the first stepping motor, A second stepping motor which is fixed on the frame and is positioned at the opposite side of the first stepping motor, and a second bottle poking rod which is fixed on a rotating shaft of the second stepping motor. According to the beverage filling device installed on the beverage filling production line, which is manufactured by the technical scheme, the filling tanks are installed on the conveying belts, the empty bottles are quantitatively distributed on the two filling conveying belts through the bottle pushing mechanism, then the beverages are quantitatively filled into the beverage bottles through the filling mechanism by the accurate positioning of the positioning mechanism and the limiting mechanism, the positioning precision is improved, the material waste is reduced, and the filling efficiency is improved.

In the embodiment, a first driving motor rotates to drive a first roller and a first conveyor belt to move, the first conveyor belt conveys empty bottles to be filled, when the empty bottles move to the first stepping motor, the first stepping motor outputs certain angular displacement to enable an extending end of a first bottle poking rod to rotate to the center of the first conveyor belt, so that the empty bottles on the first conveyor belt change directions and move towards the direction of a third conveyor belt, the rotation frequencies of the first stepping motor and a second stepping motor are set according to the conveying speed of the first conveyor belt, the first stepping motor and the second stepping motor alternately output, so that the empty bottles can be quantitatively conveyed onto the second conveyor belt and a third conveyor belt, when the empty bottles are conveyed to the discharging end of the first conveyor belt, the empty bottles slide down onto the third conveyor belt through an excessive sliding plate, the third driving motor drives the third roller and the third conveyor belt to continuously convey the empty bottles, when the empty bottle is conveyed to the lower part of the filling tank, the laser positioner detects the empty bottle and sends a signal to the industrial personal computer, the industrial personal computer controls the telescopic end of the second limiting cylinder to extend out so as to drive the second limiting plate to descend, so that the second limiting plate blocks the empty bottle, meanwhile, the third driving motor stops working so that the empty bottle is stopped on the third conveyor belt, then the telescopic end of the second positioning cylinder extends out so as to drive the second positioning plate to transversely move, the second positioning plate pushes the empty bottle onto the partition plate, the empty bottle is clamped through the second positioning plate and the partition plate, then the telescopic end of the second servo cylinder extends out so as to drive the second lifting plate to descend, the second lifting plate drives the second quantitative filling valve fixed on the second lifting plate to downwards move, the second quantitative filling valve is aligned with the inlet of the empty bottle for filling, after filling is finished, the telescopic ends of the second servo cylinder, the second limiting cylinder and the second positioning cylinder contract, the third driving motor is electrified, the beverage bottle after the third conveyer belt will be filled carries next station, the same thing, certain angle displacement is exported to the second step motor, the center department that makes the end rotary motion that stretches out of second bottle pushing rod to first conveyer belt, thereby make the empty bottle redirecting on the first conveyer belt, make the direction motion of empty bottle towards the second conveyer belt, first spacing cylinder and first location cylinder output carry out spacingly and location through first limiting plate and first locating plate to empty bottle, first servo motor output drives first lifter plate and carries out the filling through a quantitative filling valve to empty bottle.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.