Manufacturing process of wood carpet embedded with stone

文档序号:1482712 发布日期:2020-02-28 浏览:26次 中文

阅读说明:本技术 一种镶嵌石材的木制地毯制作工艺 (Manufacturing process of wood carpet embedded with stone ) 是由 张奎 于 2019-11-05 设计创作,主要内容包括:本发明公开了一种镶嵌石材的木制地毯制作工艺,涉及地毯相关技术领域,包括以下步骤:A:备料:准备一块合格的木材和一块大理石、B:切割:利用木材裁边装置将木材切割为长方形,再用石材切割装置将大理石切割为4~8块、C:开槽:对切割后的木材进行开槽、D:打磨:对木材进行打磨处理,除去毛刺、E:镶嵌:在槽内涂上一层胶水,然后将大理石放入槽内,并按压大理石,待胶水凝固、F:涂漆:对木材进行涂漆。本发明的木制地毯制作工艺,加工工艺简单高效,生产成本低,操作难度小,方便制作,具有很好的工业应用价值,通过设置木材裁边装置,使用方便,便于对木材进行固定,不必对木材进行多次固定调整,操作方便,省时省力。(The invention discloses a manufacturing process of a wooden carpet inlaid with stone, which relates to the related technical field of carpets and comprises the following steps: a: preparing materials: preparing a piece of qualified wood and a piece of marble, B: cutting: utilize timber trimming device to cut timber for the rectangle, reuse stone material cutting device is 4 ~ 8 pieces, C with marble cutting: grooving: grooving the cut wood, D: polishing: polishing the wood, removing burrs, and E: inlaying: coating a layer of glue in the groove, then putting the marble into the groove, pressing the marble, and waiting for the glue to solidify and F: painting: the wood is painted. The wood carpet manufacturing process has the advantages of simple and efficient processing process, low production cost, small operation difficulty, convenience in manufacturing and good industrial application value, is convenient to use and fix the wood by arranging the wood trimming device, does not need to fix and adjust the wood for multiple times, and is convenient to operate, time-saving and labor-saving.)

1. A manufacturing process of a wooden carpet inlaid with stone is characterized by comprising the following steps:

a: preparing materials: preparing a piece of qualified wood and a piece of marble;

b: cutting: cutting the wood into a rectangle by using a wood edge cutting device, and cutting the marble into 4-8 blocks by using a stone cutting device;

c: grooving: grooving the cut wood;

d: polishing: polishing the wood to remove burrs;

e: inlaying: coating a layer of glue in the groove, then putting the marble into the groove, pressing the marble, and waiting for the glue to solidify;

f: painting: painting the wood, after the paint is dried in the air, oiling the whole carpet, and then drying in the air again to obtain the wood carpet.

2. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

and B, cutting the wood in the step B to obtain wood with the length of 100cm, the width of 30cm and the thickness of 5cm, and cutting the marble with the length of 10cm, the width of 10cm and the thickness of 2 cm.

3. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

and C, 4-8 grooves are arranged in the step C in an equidistant linear mode, the length of each groove is 10cm, the width of each groove is 10cm, and the depth of each groove is 2 cm.

4. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

and F, varnish is adopted as the paint in the step F, and wood wax oil is adopted as the oil.

5. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

the wood trimming device comprises a base (1) and a mounting rack (2), wherein an electric guide rail (3) is installed at one end of the bottom of the mounting rack (2), an electric telescopic rod (4) is fixedly connected to the bottom end of the electric guide rail (3), a cutting mechanism (5) is fixedly connected to the bottom end of the electric telescopic rod (4), a cutting wheel (6) is fixedly connected to the cutting mechanism (5), a fixed column (12) is fixedly connected to the middle of the bottom end of the mounting rack (2), a fixed shaft (11) is movably connected to the bottom end of the fixed column (12), a mounting plate (10) is fixedly connected to the bottom end of the fixed shaft (11), a fixing plate (8) is arranged at the bottom end of the mounting plate (10), a hydraulic cylinder (9) is fixedly connected between the fixing plate (8) and the mounting plate (10), and a placing, the mounting groove (13) is formed in the base (1), the bottom end of the mounting groove (13) is fixedly connected with a servo motor (14), the top end of the mounting groove (13) is movably connected with a transmission shaft (15), and the top end of the transmission shaft (15) is fixedly connected with the middle of the bottom end of the placing seat (7).

6. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

the electric guide rail (3) is used for driving the cutting mechanism (5) to move in the X-axis direction and the Y-axis direction.

7. A process for manufacturing a wooden carpet inlaid with stone according to claim 1, which comprises the following steps:

the bottom end of the transmission shaft (15) is fixedly connected with a transmission gear (16), and the transmission gear (16) is meshed with a gear on the servo motor (14) and is connected with the transmission gear.

8. A process for manufacturing a wooden carpet inlaid with stone according to claim 7, wherein:

the transmission shaft (15) is rotatably connected with the mounting groove (13) through a bearing.

9. A process for manufacturing a wooden carpet inlaid with stone according to claim 7, wherein:

the fixed shaft (11) is rotatably connected with the fixed column (12) through a bearing.

10. A process for manufacturing a wooden carpet inlaid with stone according to claim 7, wherein:

the placing seat (7) corresponds to the fixing plate (8).

Technical Field

The invention relates to the technical field of carpets, in particular to a manufacturing process of a wooden carpet embedded with stone.

Background

The carpet is a ground laying object made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk and grass yarn through manual or mechanical knitting, tufting or weaving. It is one of the traditional arts with a long history worldwide. The floor covering is covered on the ground of houses, hotels, meeting rooms, entertainment places, gymnasiums, exhibition halls, vehicles, ships, airplanes and the like, and has the effects of reducing noise, insulating heat, improving foot feel, preventing slipping and preventing air pollution. The using areas in the house are kitchen, bedroom, bedside, tea table, sofa, toilet and living room. But wooden carpets are also popular for fashion.

Inlay in the carpet of part wood system and have the stone material, at present, the current wood system carpet processing technology who inlays and have the stone material is complicated, and the processing cost is higher, needs constantly adjust timber position moreover when cutting timber, and then just can accomplish the cutting to each limit, and is especially inconvenient, wastes time and energy.

Therefore, it is necessary to provide a process for manufacturing a wooden carpet with embedded stone to solve the above problems.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a manufacturing process of a wood carpet embedded with stone, which solves the problems that the existing wood carpet is complex in processing process and high in processing cost, and the wood position needs to be continuously adjusted when wood is cut, so that time and labor are wasted.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme:

a manufacturing process of a wooden carpet inlaid with stone comprises the following steps:

a: preparing materials: preparing a piece of qualified wood and a piece of marble;

b: cutting: cutting the wood into a rectangle by using a wood edge cutting device, and cutting the marble into 4-8 blocks by using a stone cutting device;

c: grooving: grooving the cut wood;

d: polishing: polishing the wood to remove burrs;

e: inlaying: coating a layer of glue in the groove, then putting the marble into the groove, pressing the marble, and waiting for the glue to solidify;

f: painting: painting the wood, after the paint is dried in the air, oiling the whole carpet, and then drying in the air again to obtain the wood carpet.

Optionally, the wood cut in the step B has a length of 100cm, a width of 30cm and a thickness of 5cm, and the marble cut in the step B has a length of 10cm, a width of 10cm and a thickness of 2 cm.

Optionally, the number of the grooves in the step C is 4-8, the grooves are linearly arranged at equal intervals, and the length, the width and the depth of each groove are 10cm, 10cm and 2cm respectively.

Optionally, the paint in the step F is varnish, and the oil is wood wax oil.

Optionally, the wood edge cutting device comprises a base and a mounting rack, one end of the bottom of the mounting rack is provided with an electric guide rail, the bottom end of the electric guide rail is fixedly connected with an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected with a cutting mechanism, the cutting mechanism is fixedly connected with a cutting wheel, the middle part of the bottom end of the mounting rack is fixedly connected with a fixing column, the bottom end of the fixed column is movably connected with a fixed shaft, the bottom end of the fixed shaft is fixedly connected with a mounting plate, a fixed plate is arranged at the bottom end of the mounting plate, a hydraulic cylinder is fixedly connected between the fixed plate and the mounting plate, the middle part of the top end of the base is provided with a placing seat, the base is internally provided with an installation groove, the bottom end of the installation groove is fixedly connected with a servo motor, the top end of the mounting groove is movably connected with a transmission shaft, and the top end of the transmission shaft is fixedly connected with the middle part of the bottom end of the placing seat.

Optionally, the electric guide rail is used for driving the cutting mechanism to move in the directions of the X axis and the Y axis.

Optionally, the bottom end of the transmission shaft is fixedly connected with a transmission gear, and the transmission gear is meshed with a gear on the servo motor.

Optionally, the transmission shaft is rotatably connected with the mounting groove through a bearing.

Optionally, the fixed shaft is rotatably connected with the fixed column through a bearing.

Optionally, the placing seat corresponds to the fixing plate.

(III) advantageous effects

The invention provides a manufacturing process of a wooden carpet inlaid with stone, which has the following beneficial effects:

1. the manufacturing process of the wooden carpet has the advantages of simple and efficient processing process, low production cost, small operation difficulty, convenience in manufacturing and good industrial application value.

2. The wood edge cutting device is convenient to use, convenient to fix wood, free of fixing and adjusting the wood for multiple times, convenient to operate, time-saving and labor-saving.

Drawings

FIG. 1 is a schematic front view of a wood trimming apparatus according to the present invention;

FIG. 2 is a schematic cross-sectional view of the wood trimming apparatus according to the present invention.

In the figure: 1. a base; 2. a mounting frame; 3. an electric rail; 4. an electric telescopic rod; 5. a cutting mechanism; 6. a cutting wheel; 7. a placing seat; 8. a fixing plate; 9. a hydraulic cylinder; 10. mounting a plate; 11. a fixed shaft; 12. fixing a column; 13. mounting grooves; 14. a servo motor; 15. a drive shaft; 16. a transmission gear; 17. and a ball.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

A manufacturing process of a wooden carpet inlaid with stone comprises the following steps:

a: preparing materials: preparing a piece of qualified wood and a piece of marble;

b: cutting: cutting wood into a rectangle by using a wood edge cutting device, and cutting marble into 6 blocks by using a stone cutting device, wherein the length of the cut wood is 100cm, the width of the cut wood is 30cm, the thickness of the cut wood is 5cm, and the length of the cut marble is 10cm, the width of the cut marble is 10cm, and the thickness of the cut marble is 2 cm;

c: grooving: grooving the cut wood, wherein the number of grooves is 6, the grooves are linearly arranged at equal intervals, and the length, the width and the depth of each groove are 10cm, 10cm and 2cm respectively;

d: polishing: polishing the wood to remove burrs;

e: inlaying: coating a layer of glue in the groove, then putting the marble into the groove, pressing the marble, and waiting for the glue to solidify;

f: painting: and (3) coating varnish on the wood, after the varnish is dried in the air, coating wood wax oil on the whole carpet, and then drying in the air again to obtain the wooden carpet.

As an optional technical scheme of the invention:

the wood edge cutting device comprises a base 1 and a mounting frame 2, as shown in figures 1 and 2, an electric guide rail 3 is mounted at one end of the bottom of the mounting frame 2, an electric telescopic rod 4 is fixedly connected to the bottom end of the electric guide rail 3, a cutting mechanism 5 is fixedly connected to the bottom end of the electric telescopic rod 4, a cutting wheel 6 is fixedly connected to the cutting mechanism 5, a fixed column 12 is fixedly connected to the middle of the bottom end of the mounting frame 2, a fixed shaft 11 is movably connected to the bottom end of the fixed column 12, a mounting plate 10 is fixedly connected to the bottom end of the fixed shaft 11, a fixed plate 8 is arranged at the bottom end of the mounting plate 10, a hydraulic cylinder 9 is fixedly connected between the fixed plate 8 and the mounting plate 10, a placing seat 7 is arranged at the middle of the top end of the base 1, when wood is fixed, the center, when cutting four limits, need not artifically carry out the quartic adjustment, it is more laborsaving, mounting groove 13 has been seted up in base 1, mounting groove 13's bottom fixedly connected with servo motor 14, mounting groove 13's top swing joint has transmission shaft 15, the top of transmission shaft 15 and the bottom middle part fixed connection who places seat 7, the bottom edge fixedly connected with ball 17 of placing seat 7, ball 17 has a plurality ofly, a plurality of ball 17 are annular array and distribute, ball 17 and base 1 roll connection, through setting up ball 17, both played the supporting role to placing seat 7, the frictional force of placing between seat 7 and the base 1 has been reduced again, transmission efficiency is improved.

As an optional technical scheme of the invention:

the electric guide rail 3 is used for driving the cutting mechanism 5 to move in the X-axis direction and the Y-axis direction.

As an optional technical scheme of the invention:

the bottom end of the transmission shaft 15 is fixedly connected with a transmission gear 16, and the transmission gear 16 is meshed with a gear on the servo motor 14.

As an optional technical scheme of the invention:

the transmission shaft 15 is rotatably connected with the mounting groove 13 through a bearing.

As an optional technical scheme of the invention:

the fixed shaft 11 is rotatably connected with the fixed column 12 through a bearing.

As an optional technical scheme of the invention:

the placing seat 7 corresponds to the fixing plate 8.

The working principle is as follows: during operation, the center of wood is placed on the placing seat 7, then the hydraulic cylinder 9 is started, the hydraulic cylinder 9 drives the fixing plate 8 to move downwards and clamp the wood between the fixing plate 8 and the placing seat 7, then the servo motor 14 is started, the servo motor 14 drives the transmission shaft 15 to rotate through the transmission gear 16, the transmission shaft 15 drives the placing seat 7 to rotate, the fixing shaft 11 is rotatably connected with the fixing column 12, the placing seat 7, the fixing plate 8 and the whole wood can rotate, the wood edge is moved to the cutting mechanism 5 according to the position needing to be cut, then the cutting mechanism 5 is started, the electric telescopic rod 4 is opened, the cutting mechanism 5 is moved downwards by the electric telescopic rod 4 and then is contacted with the wood to be cut, then the electric guide rail 3 is started, and walking and cutting are carried out.

In summary, the following steps: this inlay wood system carpet manufacture craft of stone material, processing technology is simple high-efficient, low in production cost, and the operation degree of difficulty is little, and convenient preparation has fine industrial application and worth, through setting up timber trimming device, convenient to use is convenient for fix timber, needn't carry out fixed adjustment many times to timber, convenient operation, labour saving and time saving.

It is noted that in the present disclosure, unless otherwise explicitly specified or limited, a first feature "on" or "under" a second feature may be directly contacted with the first and second features, or indirectly contacted with the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

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