阅读说明：本技术 一种新型卧式动力包带机包带结构 (Novel horizontal power belting machine band structure ) 是由 万东升 张德志 周斌 陈建威 肖云华 丁贞才 吴晓青 于 2019-11-08 设计创作，主要内容包括：本发明属于包带机领域,尤其是一种新型卧式动力包带机包带结构,针对现有的包带机的输出力矩会随着使用时间发生变化,导致产品不稳定,使用磁滞刹车在低速时存在剩磁现象使张力不稳,导致产品品质不稳定,包带张力不稳定的不良状况的问题,现提出如下方案,其包括转盘马达,所述转盘马达的输出轴上连接有第一齿形皮带传动机构,且转盘马达通过第一齿形皮带传动机构连接有包带转盘,用于带动包带转盘转动；还包括张力控制马达和动力放带马达,所述张力控制马达和动力放带马达的输出轴上分别连接有第二齿形皮带传动机构和第三齿形皮带传动机构,本发明极大地帮助应用企业提高生产产品品质,降低生产成本,提高企业竞争力。(The invention belongs to the field of taping machines, in particular to a novel horizontal power taping machine taping structure, which aims at solving the problems of unstable products caused by the change of output torque of the existing taping machine along with the use time, unstable tension caused by the residual magnetism phenomenon existing at low speed by using a hysteresis brake, unstable product quality and unstable taping tension; the belt type conveyor also comprises a tension control motor and a power belt releasing motor, wherein output shafts of the tension control motor and the power belt releasing motor are respectively connected with a second toothed belt transmission mechanism and a third toothed belt transmission mechanism.)

1. A novel horizontal power taping machine taping structure comprises a turntable motor (1) and is characterized in that an output shaft of the turntable motor (1) is connected with a first toothed belt transmission mechanism (2), and the turntable motor (1) is connected with a taping turntable (9) through the first toothed belt transmission mechanism (2) and is used for driving the taping turntable (9) to rotate;

still put area motor (7) including tension control motor (3) and power, be connected with second toothed belt drive mechanism (4) and third toothed belt drive mechanism (6) on the output shaft that area motor (7) were put to tension control motor (3) and power respectively, power is put area motor (7) and is connected with through third toothed belt drive mechanism (6) and is put the dish, be used for driving and is put the dish and rotate, and put and to draw on the dish around being equipped with aluminium foil wheat (8), tension control motor (3) have tension swing arm (5) through second toothed belt drive mechanism (4) cooperation, tension swing arm (5) are connected in putting the dish on, be used for control to put area tension, aluminium foil wheat is drawn (8) and is twined on band carousel (9), be used for the band.

2. The novel horizontal power taping machine taping structure of claim 1, wherein the taping rotary table (9) is sleeved with a main shaft, the first toothed belt transmission mechanism (2) comprises two first gears respectively sleeved on an output shaft of the rotary table motor (1) and the main shaft, the two first gears are in transmission connection through the first toothed belt, and the rotary table motor (1) drives the main shaft to rotate through transmission cooperation of the two first gears and the first toothed belt, so as to drive the taping rotary table (9) to rotate for taping.

3. The novel horizontal power taping machine and belt structure as claimed in claim 1, wherein the driven shaft is sleeved in the belt releasing disc, and the third toothed belt transmission mechanism (6) comprises two third gears respectively sleeved on the output shaft of the power belt releasing motor (7) and the driven shaft, and the two third gears are in transmission connection through the third toothed belt, and the power belt releasing motor (7) drives the driven shaft to rotate through transmission cooperation of the two third gears and the third toothed belt, so as to drive the belt releasing disc to rotate for releasing belt.

4. The novel horizontal power taping machine taping structure according to claim 1, wherein the second toothed belt transmission mechanism (4) comprises a second gear sleeved on an output shaft of the tension control motor (3) and a fourth gear matched with the tension swing arm (5), and the second gear and the fourth gear are in transmission connection through a second toothed belt and are used for controlling the buffering of the tension swing arm (5) to realize the absolute constant of taping tension.

5. The novel horizontal power taping machine taping structure of claim 1, wherein the turntable motor (1), the tension control motor (3) and the power tape-releasing motor (7) are all servo motors.

Technical Field

The invention relates to the technical field of taping machines, in particular to a novel taping structure of a horizontal power taping machine.

Background

The vast majority of traditional taping machine is passively put the area, provides band tension with the mode of magnetic powder clutch or hysteresis brake, uses the magnetic powder clutch to need frequent maintenance, and output torque can change along with live time, leads to the product unstable, uses the hysteresis brake to have remanence phenomenon to make tension unstable when the low speed, leads to the product quality unstable, and the bad situation of band tension instability buries down hidden danger for the stability of enterprise product quality, increases the enterprise and manages the risk.

In order to solve the problems faced by enterprises, a novel horizontal power taping machine taping structure is provided;

disclosure of Invention

The invention aims to solve the defects that the output torque of a taping machine in the prior art changes along with the use time to cause unstable products, and residual magnetism exists in a hysteresis brake at low speed to cause unstable tension to cause unstable product quality and unstable taping tension, and provides a novel horizontal power taping machine taping structure.

In order to achieve the purpose, the invention adopts the following technical scheme:

a novel horizontal power taping machine taping structure comprises a turntable motor, wherein an output shaft of the turntable motor is connected with a first toothed belt transmission mechanism, and the turntable motor is connected with a taping turntable through the first toothed belt transmission mechanism and used for driving the taping turntable to rotate;

still put the area motor including tension control motor and power, be connected with second toothed belt drive mechanism and third toothed belt drive mechanism on the output shaft that the area motor was put to tension control motor and power respectively, the area motor is put to power is connected with through third toothed belt drive mechanism and is put the dish for it rotates to drive to put the dish, and put the dish and go up around being equipped with aluminium foil/wheat and draw, the tension control motor has the tension swing arm through the cooperation of second toothed belt drive mechanism, the tension swing arm is connected in putting the dish, be used for control to put the area tension, aluminium foil/wheat is drawn and is twined on the band carousel, be used for the band.

Preferably, the belt turntable is internally sleeved with a spindle, the first toothed belt transmission mechanism comprises two first gears which are respectively sleeved on an output shaft of the turntable motor and the spindle, the two first gears are in transmission connection through the first toothed belt, and the turntable motor drives the spindle to rotate through transmission cooperation of the two first gears and the first toothed belt, so that the belt turntable is driven to rotate to carry out belt wrapping.

Preferably, it is equipped with the from axis to put the interior cover of tep reel, and third toothed belt drive mechanism puts the motor output shaft and from epaxial two third gears including the cover of locating power respectively, and two third gears pass through the transmission of third toothed belt and connect, power is put the transmission cooperation that the motor passed through two third gears and third toothed belt and is driven the from axis rotation to the drive is put the tep reel and is rotated, puts the area.

Preferably, the second toothed belt transmission mechanism comprises a second gear sleeved on the output shaft of the tension control motor and a fourth gear matched with the tension swing arm, and the second gear and the fourth gear are in transmission connection through a second toothed belt and used for controlling the tension swing arm to buffer so as to realize the absolute constancy of the belt tension.

Preferably, the turntable motor, the tension control motor and the power tape releasing motor are all servo motors.

In the invention, the machine belt transmission structure is designed to be controlled by a full servo motor:

1. the belt turntable adopts a servo motor for power, so that the control precision is better and the rotating speed is higher;

2. the aluminum foil/Mylar adopts an independent servo motor power strip releasing mode, so that the control precision is higher and the speed is higher;

3. the swing arm buffering is controlled by the speed torque mixed mode of the servo motor according to the wrapping tension, so that the absolute constancy of the wrapping tension is realized, the output torque and the output rotating speed of the servo motor can be monitored in real time, and the requirement of a production enterprise on the high quality of wire rods is met.

The generation of the machine table greatly helps application enterprises to improve the quality of produced products, reduce the production cost and improve the enterprise competitiveness.

Drawings

FIG. 1 is a schematic view of a connection front view structure of a rotary table motor and a belting rotary table of a belting structure of the novel horizontal power belting machine provided by the invention;

FIG. 2 is a schematic view of a connection front view structure of a tension control motor and a power belt releasing motor of a belt structure of the novel horizontal power belt wrapping machine provided by the invention;

FIG. 3 is a schematic side view of a taping structure of the novel horizontal power taping machine of the present invention;

fig. 4 is a schematic side view of a taping turntable of a taping structure of the novel horizontal power taping machine provided by the invention.

In the figure: 1 turntable motor, 2 first toothed belt transmission mechanism, 3 tension control motor, 4 second toothed belt transmission mechanism, 5 tension swing arm, 6 third toothed belt transmission mechanism, 7 power belt releasing motor, 8 aluminum foil/mylar and 9 belt turntable.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a novel horizontal power taping machine taping structure comprises a turntable motor 1, wherein an output shaft of the turntable motor 1 is connected with a first toothed belt transmission mechanism 2, and the turntable motor 1 is connected with a taping turntable 9 through the first toothed belt transmission mechanism 2 and is used for driving the taping turntable 9 to rotate;

still put tape motor 7 including tension control motor 3 and power, be connected with second toothed belt drive mechanism 4 and third toothed belt drive mechanism 6 on the output shaft that tape motor 7 was put to tension control motor 3 and power respectively, power is put tape motor 7 and is connected with through third toothed belt drive mechanism 6 and puts the dish, be used for driving and is put the dish and rotate, and put and draw 8 around being equipped with aluminium foil wheat on the dish, tension control motor 3 has tension swing arm 5 through the cooperation of second toothed belt drive mechanism 4, tension swing arm 5 is connected on putting the dish, be used for the control to put tape tension, aluminium foil wheat is drawn 8 and is twined on carousel band 9, be used for the band.

In the invention, a spindle is sleeved in a belt-wrapping turntable 9, a first toothed belt transmission mechanism 2 comprises two first gears respectively sleeved on an output shaft of a turntable motor 1 and the spindle, the two first gears are in transmission connection through a first toothed belt, the turntable motor 1 drives the spindle to rotate through transmission cooperation of the two first gears and the first toothed belt so as to drive the belt-wrapping turntable 9 to rotate, a driven shaft is sleeved in a belt-releasing disc, a third toothed belt transmission mechanism 6 comprises two third gears respectively sleeved on an output shaft of a power belt-releasing motor 7 and the driven shaft, the two third gears are in transmission connection through a third toothed belt, the power belt-releasing motor 7 drives the belt-releasing disc to rotate through transmission cooperation of the two third gears and the third toothed belt so as to drive the belt-releasing disc to rotate and release the driven shaft, and a second toothed belt transmission mechanism 4 comprises a second gear sleeved on an output shaft of a tension control motor 3 and a fourth gear matched with a tension swing arm 5 And the second gear and the fourth gear are in transmission connection through a second toothed belt and are used for controlling the buffering of the tension swing arm 5 to realize the absolute constancy of the belt tension, and the turntable motor 1, the tension control motor 3 and the power belt releasing motor 7 are all servo motors.

In the invention, the machine belt transmission structure is designed to be controlled by a full servo motor:

1. the power of the wrapping tape rotating disc 9 adopts a servo motor, so that the control precision is better and the rotating speed is higher;

2. the aluminum foil/Mylar 8 adopts an independent servo motor power strip releasing mode, so that the control precision is higher and the speed is higher;

3. the swing arm buffering is controlled by the speed torque mixed mode of the servo motor according to the wrapping tension, so that the absolute constancy of the wrapping tension is realized, the output torque and the output rotating speed of the servo motor can be monitored in real time, and the requirement of a production enterprise on the high quality of wire rods is met.

The generation of the machine table greatly helps application enterprises to improve the quality of produced products, reduce the production cost and improve the enterprise competitiveness.

In the invention, an aluminum foil/mylar 8 is wound on a belting turntable 9, a power supply is switched on, a turntable motor 1 is started, and the turntable motor 1 is connected with the belting turntable 9 through a first toothed belt transmission mechanism 2 and is used for driving the belting turntable 9 to rotate so as to carry out belting; the power of the wrapping tape rotating disc 9 adopts a servo motor, so that the control precision is better and the rotating speed is higher; meanwhile, the tension control motor 3 and the power tape releasing motor 7 are started, and the power tape releasing motor 7 is connected with a tape releasing disc through a third toothed belt transmission mechanism 6 and used for driving the tape releasing disc to rotate so as to release the tape; the aluminum foil/Mylar 8 adopts an independent servo motor power strip releasing mode, so that the control precision is higher and the speed is higher; the tension control motor 3 is matched with a tension swing arm 5 through a second toothed belt transmission mechanism 4, and the tension swing arm 5 is connected to the belt releasing disc and used for controlling the belt releasing tension and realizing the absolute constancy of the belt wrapping tension; the swing arm is controlled to buffer the wrapping tape tension by adopting a speed and torque mixed mode of the servo motor, so that the absolute constancy of the wrapping tape tension is realized, the output torque and the output rotating speed of the servo motor can be monitored in real time, and the requirement of a production enterprise on the high quality of wires is met; the generation of the machine table greatly helps application enterprises to improve the quality of produced products, reduce the production cost and improve the enterprise competitiveness.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.