阅读说明：本技术 一种热处理零件加热透烧智能检测系统 (Intelligent heating and thorough-burning detection system for heat-treated parts ) 是由 王晓民 于 2019-11-25 设计创作，主要内容包括：本发明公开了一种热处理零件加热透烧智能检测系统,包括微处理器、计算模块、检测模块、A/D转换器、显示模块和设备控制系统构成,所述检测模块与A/D转换器线性连接,所述A/D转换器同时与微处理器和计算模块线性连接,所述计算模块与为处理器线性连接,所述微处理器线性连接有显示模块,且微处理器与设备控制系统连接,本发明解决现阶段对零件烧时间几乎都是依靠技术人员的估算,估算时间长了就是浪费能源、工效降低,估算不足就是夹生、品质不均等各式各样的问题。从而造成零件加工质量不合格,影响零件的销售,进而对公司造成经济损失的问题,通过对检测系统的改进,使得检测系统能够适用于对热处理零件进行检测。(The invention discloses a heating and thorough-burning intelligent detection system for heat-treated parts, which comprises a microprocessor, a computing module, a detection module, an A/D converter, a display module and an equipment control system, wherein the detection module is linearly connected with the A/D converter, the A/D converter is simultaneously linearly connected with the microprocessor and the computing module, the computing module is linearly connected with a processor, the microprocessor is linearly connected with the display module, and the microprocessor is connected with the equipment control system. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.)

1. The utility model provides a heat treatment part heating burn-through intelligent detection system which characterized in that: constitute including microprocessor (1), calculation module (2), detection module (3), AD converter (4), display module (5) and equipment control system (6), detection module (3) and AD converter (4) linear connection, AD converter (4) are simultaneously with microprocessor (1) and calculation module (2) linear connection, calculation module (2) with be the treater linear connection, microprocessor (1) linear connection has display module (5), and microprocessor (1) is connected with equipment control system (6).

2. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 1, wherein the computing module (2) is composed of a data processing module (21) and a digitizing module (22), the data processing module (21) and the digitizing module (22) are connected in a linear manner, and the digitizing module (22) is connected with an equipment information entry module (221).

3. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 2, characterized in that the detection module (3) is composed of a pre-treatment detection unit (31) and a heat treatment detection unit (32), and the pre-treatment detection unit (31) and the heat treatment detection unit (32) are linearly connected.

4. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 3, wherein the heat treatment detecting unit (32) is connected with a temperature sensor (321), and the temperature sensor (321) is in contact with the heated surface of the parts.

5. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 4, wherein the detection unit (31) before treatment is connected with a pressure sensor (311), a position sensor (312), an area sensor (313) and a temperature difference sensor (314), and the pressure sensor (311), the position sensor (312), the area sensor (313) and the temperature difference sensor (314) are independent from the detection unit (31) before treatment and do not affect each other.

6. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 5, wherein the display module (5) is conveniently composed of a display screen (51) and a reminding module (52), the display screen (51) and the reminding module (52) are connected with each other, and the reminding module (52) is integrated with a light reminder (521) and a voice reminder (522).

7. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 6, wherein the equipment control system (6) is connected with an equipment control switch (61) and a power converter (62), the equipment control switch (61) and the power converter (62) are separately connected with a processing center of the equipment control system (6), and the equipment control system (6) is bidirectionally connected with the microprocessor (1).

8. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 7, wherein the equipment control system (6) is connected with the microprocessor (1) in a bidirectional way, and the equipment control system (6) is matched with the detecting system for use.

Technical Field

The invention relates to the technical field of part heat treatment detection systems, in particular to a heat treatment part heating and thorough-sintering intelligent detection system.

Background

The thorough burning is the core foundation for ensuring the quality of heat treatment, and it is counted that more than 80% of quality problems of the parts which are unqualified in the existing heat treatment are caused by the fact that the thorough burning is not carried out, the reason for causing the current situation is mostly because the heat treatment state of the parts cannot be controlled, and the control of the heat treatment of the parts mainly has the following problems: at the present stage, the part burning time is almost estimated by technicians, the long estimation time is energy waste, the work efficiency is reduced, and the insufficient estimation is various problems of half-life, uneven quality and the like. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.

Disclosure of Invention

The invention aims to provide an intelligent detection system for heating and through burning of heat-treated parts, which aims to solve the problems that the burning time of the parts is almost estimated by technicians at the present stage, the estimation time is long, energy is wasted, the work efficiency is reduced, the estimation is insufficient, the problems of half-cooked products, uneven quality and the like are various. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.

The invention is realized by the following steps:

an intelligent detection system for heating and through-burning of heat-treated parts comprises a microprocessor, a calculation module, a detection module, an A/D converter, a display module and an equipment control system; the detection module is linearly connected with the A/D converter, the A/D converter is simultaneously linearly connected with the microprocessor and the calculation module, the calculation module is linearly connected with the processor, the microprocessor is linearly connected with the display module, and the microprocessor is connected with the equipment control system.

Furthermore, the calculation module consists of a data processing module and a digitization module, the data processing module and the digitization module are in linear connection, and the digitization module is connected with an equipment information input module; the data processing module is convenient for handle and calculate the information that digital module and detection module transmitted come, thereby whether burn completely for the part thermal treatment in the later stage provides the judgement basis, digital module is convenient for carry out digital processing with the data that equipment information input module transmitted come, and then conveniently carry out the heating capacity of computing equipment, and then conveniently make the contrast with the heating capacity of heat treatment part with the heating capacity of calculating, thereby whether conveniently judge this equipment can burn completely the part, equipment information input module is convenient for judge this input cover equipment's concrete information, including heating power, heating element layout, the heating method, circulation mode and intensity, the heat preservation ability, the heating capacity of energy density isoparametric produces the data that influence, thereby conveniently align and carry out digital processing.

Furthermore, the detection module consists of a detection unit before treatment and a detection unit for heat treatment, and the detection unit before treatment and the detection unit for heat treatment are in linear connection; the detection unit before processing is convenient for align data to detect before carrying out heat treatment on the part, and transmit the detection data to the A/D converter to carry out binary conversion, then the A/D converter transmits the data to the calculation module, the calculation module is convenient for calculate the heating capacity of the part according to the internal integrated mathematical model, and the question that the surface should reach when the part is burnt thoroughly, the heat treatment unit is convenient for carry out real-time detection on the temperature of the surface of the part when carrying out heat treatment on the part, thereby conveniently transmitting the detection result to the microprocessor, the microprocessor compares the data with the theoretical value calculated by the calculation module, thereby judging whether the part is burnt thoroughly.

Further, the heat treatment detection unit is connected with a temperature sensor, and the temperature sensor is in contact with the heating surface of the part; the temperature sensor is convenient for detecting the temperature of the surface of the part in real time in the heat treatment process, and transmits data to the microprocessor, so that whether the part is burnt thoroughly is judged conveniently.

Furthermore, the detection unit before treatment is connected with a pressure sensor, a position sensor, an area sensor and a temperature difference sensor, wherein the pressure sensor, the position sensor, the area sensor and the temperature difference sensor are independent from the detection unit before treatment and do not influence each other; pressure sensor is convenient for detect the weight of the spare part of thermal treatment, position sensor is convenient for detect the position that thermal treatment part placed and judges, area sensor is convenient for carry out the perception to the heated area of thermal treatment part, temperature difference sensor is convenient for carry out the perception to the temperature of thermal treatment part surface and the difference in temperature of room temperature, and the data transfer of this group of sensor carries out binary conversion for the AD converter, and then calculate data transfer for calculation module, and pressure sensor, position sensor, area sensor and temperature difference sensor carry out the exclusive connection with the detection unit before handling and be convenient for use each other and not influence, thereby the detection of detection unit to thermal treatment part before the convenience is handled.

Furthermore, the display module is conveniently composed of a display screen and a reminding module, the display screen and the reminding module are mutually connected, and the reminding module is integrated with a light reminder and a voice reminder; the display screen is convenient for show in real time that temperature sensor detects the result and the theoretical value that calculation module calculated the department contrast to the convenience is to understanding the state of thermal treatment parts handling, reminds the model examination to be convenient for can't satisfy the thermal treatment requirement to the part at equipment or send when the parts thermal treatment is accomplished and reminds, and then makes things convenient for the technical staff in time to know the state of parts thermal treatment, makes things convenient for the technical staff in time to make corresponding processing according to the state of thermal treatment parts.

Furthermore, the equipment control system is connected with an equipment control switch and a power converter, and the equipment control switch and the power converter are independently connected with a processing center of the equipment control system; equipment control system can assign the instruction to equipment control switch according to the information that microprocessor transmitted, equipment control system can automatic locking equipment control switch when this firing equipment can't satisfy the requirement of carrying out thermal treatment to the part when microprocessor transmits the information of coming, thereby unable starting equipment carries out thermal treatment to the part, equipment just can start and heat the part when the part can heat when microprocessor transmits for equipment control system data, equipment control system can pass through the output of power converter adjusting device according to the information that microprocessor transmitted to simultaneously.

Furthermore, the equipment control system is bidirectionally connected with the microprocessor, and the equipment control system is matched with the detection system for use; the structure facilitates the mutual matching of the detection system and the equipment system, thereby reducing the energy consumption of the equipment and improving the quality of heat-treated parts.

Before the device is used, data influencing the heating capacity of the device by factors such as the heating power, the layout of heating elements, the heating mode, the circulation mode, the intensity, the heat preservation capacity, the energy density and the like of the device are input into a system through a device information input module, the heating power is input into the maximum power which can be output by the device when the data is input into the system, the data is digitally transmitted to a data processing module after being input into the system, the data processing module calculates the heating capacity of the device according to the information of the device, the data is transmitted to a microprocessor by the calculation module after the calculation is finished, then parts needing heat treatment are released into heat treatment equipment, a detection unit of the parts is started before the parts are placed into the equipment for post-treatment, the data of the parts are known through a pressure sensor, a position sensor, an area sensor and a temperature difference sensor and, the data are converted into binary data by the A/D converter and transmitted to the computing module, the heating capacity of the part and the temperature which the surface should reach during thorough burning are calculated by the integrated mathematical model after the data enter the computing module, the computing module transmits the data to the microprocessor after the calculation is finished, and the microprocessor can be used for calculating the heating capacity of the part and the heating capacity of the equipment; comparing theoretical values, when the heating capacity is greater than the heating capacity, the microprocessor sends information to the equipment control system, the equipment control system locks the equipment control switch, when the heating capacity is less than the heating capacity, the microprocessor sends information to the equipment control system, the equipment control system controls the equipment control switch to be opened to carry out heat treatment on parts, meanwhile, the equipment control system converts the power of the equipment through the power converter according to the information transmitted by the microprocessor, so that the equipment can more efficiently utilize energy, when the parts are subjected to heat treatment, the temperature sensor can detect the temperature of the surface of the heat-treated parts in real time, so that the data are transmitted to the A/D converter, the A/D converter transmits the data to the microprocessor again, the microprocessor can compare the data transmitted by the temperature sensor with the temperature corresponding to the surface of the parts calculated by the calculation module when the parts are burnt thoroughly and display the comparison result on a display screen, when the temperature detected by the temperature sensor is the same as the calculated theoretical value, the reminding module can emit light and sound to remind technicians that the parts are completely burnt, and meanwhile, the microprocessor can transmit data to the equipment control system, and the equipment control system can perform corresponding processing.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, through improvement and optimization of the detection system, the detection system can be suitable for detecting the heat-treated parts, the processing state of the heat-treated parts can be known in real time conveniently, and the heat-treated surface temperature is monitored to judge whether the heat-treated parts reach the standard of through burning or not, so that the problem that the parts are not unqualified due to hot burning or the energy is wasted due to the fact that technicians estimate the deviation of the through burning time of the parts is solved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a block diagram of the detection system of the present invention;

FIG. 2 is a block diagram of the detection module of the present invention;

FIG. 3 is a block diagram of the architecture of the computing module of the present invention;

FIG. 4 is a block diagram of a display module according to the present invention;

FIG. 5 is a block diagram of the main components of the participation detection system of the apparatus control system of the present invention;

in the figure: 1-a microprocessor; 2-a calculation module; 21-a data processing module; 22-a digitizing module; 221-equipment information entry module; 3-a detection module; 31-a pre-treatment detection unit; 311-a pressure sensor; 312-a position sensor; 313-area sensor; 314-a temperature difference sensor; 32-a heat treatment detection unit; 321-a temperature sensor; a 4-A/D converter; 5-a display module; 51-a display screen; 52-a reminder module; 521-a light reminder; 522-voice reminder; 6-equipment control system; 61-device control switch; 62-power converter.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.