Automatic shaping device of dough for bread production

文档序号:1494111 发布日期:2020-02-07 浏览:33次 中文

阅读说明:本技术 一种面包生产用面团自动整形装置 (Automatic shaping device of dough for bread production ) 是由 裴亚琦 于 2019-04-30 设计创作,主要内容包括:本发明公开了一种面包生产用面团自动整形装置,涉及面包生产领域,包括操作台,所述操作台的内部安装有传送带,且操作台的顶端固定有固定板,所述固定板靠近传送带的一端安装有电动推杆,所述电动推杆的输出端连接有成型模具,所述传送带的上方设置有切断机构,所述切断机构的一侧位于传送带的上方设置有撒粉机构,所述操作台的下方设置有接盘机构。本发明通过设置电动推杆与成型模具,电动推杆带动成型模具对被切断面团进行挤压,可使面团快速成型并有效提升工作效率,防止面团与传送带、其他零件发生粘合的同时,通过设置撒果仁装置及撒粉机构,定量并均匀的将果仁与面团结合,精准高效的同时降低了容易造成面团变形的问题。(The invention discloses an automatic dough shaping device for bread production, which relates to the field of bread production and comprises an operation table, wherein a conveyor belt is arranged inside the operation table, a fixing plate is fixed at the top end of the operation table, an electric push rod is arranged at one end, close to the conveyor belt, of the fixing plate, the output end of the electric push rod is connected with a forming die, a cutting mechanism is arranged above the conveyor belt, a powdering mechanism is arranged on one side of the cutting mechanism, above the conveyor belt, and a tray receiving mechanism is arranged below the operation table. According to the invention, the electric push rod and the forming die are arranged, the electric push rod drives the forming die to extrude the cut dough, so that the dough can be quickly formed, the working efficiency is effectively improved, the dough is prevented from being adhered to a conveyor belt and other parts, and meanwhile, the nut and the dough are quantitatively and uniformly combined by arranging the nut scattering device and the powder scattering mechanism, so that the problem of dough deformation easily caused is reduced at the same time of accuracy and high efficiency.)

1. An automatic shaping device of dough for bread production, includes operation panel (1), its characterized in that: the automatic powder spraying machine is characterized in that a conveyor belt (8) is arranged inside the operating platform (1), a fixing plate (6) is fixed at the top end of the operating platform (1), an electric push rod (2) is arranged at one end, close to the conveyor belt (8), of the fixing plate (6), the output end of the electric push rod (2) is connected with a forming die (3), a cutting mechanism (4) is arranged above the conveyor belt (8), a powder spraying mechanism (5) is arranged on one side of the cutting mechanism (4) above the conveyor belt (8), a disc receiving mechanism (7) is arranged below the operating platform (1), the disc receiving mechanism (7) comprises a base (701), a first sliding block (702) is slidably connected to the top end of the base (701), a third servo motor (704) is arranged on one side, far away from the operating platform (1), of the first sliding block (702), and a second screw rod (703) penetrating through the first sliding block (702) is rotatably connected to the output end of the third, a moving plate (705) is fixed to the top end of the first sliding block (702), one end of the first moving plate (705) is provided with a fourth servo motor (713), a sliding groove (708) is formed in the top end of the first moving plate (705), a second sliding block (707) is arranged on the inner wall of the sliding groove (708), a third screw (709) penetrating through the second sliding block (707) is rotatably connected to the output end of the fourth servo motor (713), a second moving plate (712) is connected to the top end of the second sliding block (707), a clamping groove (710) is formed in the top end of the second moving plate (712), a clamping block (706) is connected to the inner wall of the clamping groove (710), a spring (714) is arranged on one side, located on the clamping block (706), of the inner wall of the clamping groove (710), and a clamping plate (711) is fixed to the top end of the.

2. An automatic dough shaping device for bread production as claimed in claim 1, wherein: shutdown mechanism (4) are including servo motor (401), the output of servo motor (401) is rotated and is connected with main carousel (402), main carousel (402) are connected with vice carousel (405) through belt (403) transmission, the bottom of vice carousel (405) and main carousel (402) all is connected with screw rod (406) No. one, the outside of screw rod (406) is rotated and is connected with movable sleeve (407), the outside of movable sleeve (407) is fixed with solid fixed ring (408), the inboard of solid fixed ring (408) is fixed with cutting knife (404).

3. An automatic dough shaping device for bread production as claimed in claim 1, wherein: dusting mechanism (5) are including placing box (501), the bottom of placing box (501) is connected with spreads powder box (502), the one end that spreads powder box (502) is fixed with No. two servo motor (504), the output of No. two servo motor (504) rotates and is connected with commentaries on classics rod (503).

4. An automatic dough shaping device for bread production as claimed in claim 1, wherein: the inside of operation panel (1) is hollow structure, the drive mechanism of conveyer belt (8) all sets up the inside at operation panel (1), the drive mechanism of conveyer belt (8) is including rotating electrical machines, rolling disc and belt.

5. An automatic dough shaping device for bread production as claimed in claim 1, wherein: the cutting mechanism (4) is connected with the upper wall body through a fixed rod, and a notch corresponding to the forming die (3) is formed in the conveyor belt (8).

6. An automatic dough shaping device for bread production as claimed in claim 2, wherein: the first servo motor (401) is rotatably connected with the main rotary disc (402) through a rotating shaft, and internal threads corresponding to the first screw rod (406) are arranged at the position where the movable sleeve (407) is in contact with the first screw rod (406).

7. An automatic dough shaping device for bread production as claimed in claim 1, wherein: no. three servo motor (704) are connected through the pivot rotation with No. two screw rods (703), No. four servo motor (713) are connected through the pivot rotation with No. three screw rods (709), the position department that a slider (702) and No. two screw rods (703) contacted is provided with the internal thread with No. two screw rods (703) assorted, the position department that fixture block (706) and No. three screw rods (709) contacted is provided with the internal thread with No. three screw rods (709) assorted, the one end that a movable plate (705) is close to No. four servo motor (713) is provided with the power pack, No. four servo motor (713) and power pack electric connection.

8. An automatic dough shaping device for bread production as claimed in claim 1, wherein: the number of the fixing plates (6) is two, and the two fixing plates (6) are symmetrically arranged along the vertical central axis of the operating table (1).

9. An automatic dough shaping device for bread production according to claim 3, characterized in that: no. two servo motor (504) with change rod (503) and rotate through the pivot and be connected, it rotates through the bearing with dust box (502) to change rod (503) and be connected.

Technical Field

The invention relates to the field of bread production, in particular to an automatic dough shaping device for bread production.

Background

Bread is also written as flour bread, a food made from five cereals (generally wheat) by grinding and heating, and baked food is made from wheat flour as main raw material, yeast, egg, oil, sugar, salt, etc. as adjuvants, adding water to make dough, cutting, shaping, proofing, baking, cooling, etc.

However, the shaping device who is used for the dough at present, need pass through multichannel process, just can succeed in the dough shaping, it is longer to lead to consuming time, and when current dough moved on the conveyer belt, the dough bonds on the conveyer belt easily, when leading to dough and conveyer belt separation, cause the dough to warp easily, lead to the cost to suffer loss, and the dough is after the shaping, need the manual work to place the dough on the dish is placed to the aluminum alloy, lead to degree of automation not high, can't further reduce the cost of labor.

Disclosure of Invention

The invention aims to: in order to solve the problem, the automatic dough shaping device for bread production is provided.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic dough shaping device for bread production comprises an operation table, wherein a conveyor belt is arranged inside the operation table, a fixed plate is fixed at the top end of the operation table, an electric push rod is arranged at one end, close to the conveyor belt, of the fixed plate, the output end of the electric push rod is connected with a forming die, a cutting mechanism is arranged above the conveyor belt, a powdering mechanism is arranged on one side, located above the conveyor belt, of the cutting mechanism, a connecting disc mechanism is arranged below the operation table and comprises a base, a first sliding block is connected to the top end of the base in a sliding mode, a third servo motor is arranged on one side, far away from the operation table, of the first sliding block, the output end of the third servo motor is rotatably connected with a second screw rod penetrating through the first sliding block, a first movable plate is fixed at the top end of the first sliding block, and a fourth servo motor is arranged at one, and the top of a movable plate is provided with the sliding tray, the inner wall of sliding tray is provided with the slider No. two, No. four servo motor's output rotates and is connected with No. three screw rods that run through the slider No. two, the top of slider No. two is connected with the movable plate No. two, the top of movable plate No. two is provided with the draw-in groove, the inner wall connection of draw-in groove has the fixture block, and the inner wall of draw-in groove is located one side of fixture block and is provided with the spring, the top of spring is fixed with splint.

Preferably, shutdown mechanism is including a servo motor, a servo motor's output rotates and is connected with main carousel, main carousel is connected with vice carousel through belt transmission, vice carousel all is connected with a screw rod with the bottom of main carousel, the outside of a screw rod rotates and is connected with the movable sleeve, the outside of movable sleeve is fixed with solid fixed ring, gu fixed ring's inboard is fixed with the cutting knife.

Preferably, dusting mechanism is including placing the box, the bottom of placing the box is connected with the powder box that spills, the one end of spilling the powder box is fixed with No. two servo motor, No. two servo motor's output rotates and is connected with and changes the rod.

Preferably, the inside of operation panel is hollow structure, the drive mechanism of conveyer belt all sets up in the inside of operation panel, the drive mechanism of conveyer belt is including rotating electrical machines, rolling disc and belt.

Preferably, the cutting mechanism is connected with the upper wall body through a fixing rod, and a notch corresponding to the forming mold is formed in the conveying belt.

Preferably, the first servo motor is rotatably connected with the main turntable through a rotating shaft, and an internal thread corresponding to the first screw rod is arranged at the position where the movable sleeve is in contact with the first screw rod.

Preferably, No. three servo motor and No. two screws are connected through the pivot rotation, No. four servo motor and No. three screws are connected through the pivot rotation, the position department that a slider and No. two screws contacted is provided with the internal thread with No. two screw-rod assorted, the position department that the fixture block and No. three screws contacted is provided with the internal thread with No. three screw-rod assorted, the one end that a movable plate is close to No. four servo motor is provided with the power pack, No. four servo motor and power pack electric connection.

Preferably, the number of the fixed plates is two, and the two fixed plates are symmetrically arranged along the vertical central axis of the operating table.

Preferably, No. two servo motor with change the rod and rotate through the pivot and be connected, change the rod and rotate through the bearing with the powder scattering box and be connected.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, the electric push rod and the forming die are arranged, the electric push rod drives the forming die to extrude the cut dough, the dough can be rapidly formed, the step of dough forming is reduced, the working efficiency is effectively improved, the dusting mechanism can scatter dry flour on the dough and the conveying belt, the dough is prevented from being adhered to the conveying belt and other parts, and the problem of easy dough deformation is effectively reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a cutting mechanism according to the present invention;

FIG. 3 is a schematic structural diagram of the receiving disc mechanism of the present invention;

FIG. 4 is a schematic view of the internal structure of the powdering device according to the present invention;

FIG. 5 is a schematic view of the spring installation of the present invention;

fig. 6 is a cross-sectional view of the console of the present invention.

In the figure: 1. an operation table; 2. an electric push rod; 3. forming a mold; 4. a cutting mechanism; 5. a dusting mechanism; 6. a fixing plate; 7. a flange mechanism; 8. a conveyor belt; 401. a first servo motor; 402. a main turntable; 403. a belt; 404. a cutting knife; 405. an auxiliary turntable; 406. a first screw rod; 407. moving the sleeve; 408. a fixing ring; 501. placing the box; 502. powder spreading box; 503. rotating the stick; 504. a second servo motor; 701. a base; 702. a first sliding block; 703. a second screw; 704. a third servo motor; 705. moving a first board; 706. a clamping block; 707. a second sliding block; 708. a sliding groove; 709. a third screw; 710. a card slot; 711. a splint; 712. moving the board II; 713. a fourth servo motor; 714. a spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, an automatic dough shaping device for bread production comprises an operation table 1, a conveyor belt 8 is installed inside the operation table 1, a fixing plate 6 is fixed at the top end of the operation table 1, an electric push rod 2 is installed at one end of the fixing plate 6 close to the conveyor belt 8, an output end of the electric push rod 2 is connected with a forming mold 3, a cutting mechanism 4 is arranged above the conveyor belt 8, a powdering mechanism 5 is arranged at one side of the cutting mechanism 4 above the conveyor belt 8, a receiving disc mechanism 7 is arranged below the operation table 1, the receiving disc mechanism 7 comprises a base 701, a first sliding block 702 is slidably connected to the top end of the base 701, a third servo motor 704 is arranged at one side of the first sliding block 702 away from the operation table 1, an output end of the third servo motor 704 is rotatably connected with a second screw rod 703 penetrating through the first sliding block 702, a first moving plate 705 is fixed at the top end, one end of the first moving plate 705 is provided with a fourth servo motor 713, the top end of the first moving plate 705 is provided with a sliding groove 708, the inner wall of the sliding groove 708 is provided with a second sliding block 707, the output end of the fourth servo motor 713 is rotatably connected with a third screw 709 penetrating through the second sliding block 707, the top end of the second sliding block 707 is connected with a second moving plate 712, the top end of the second moving plate 712 is provided with a clamping groove 710, the inner wall of the clamping groove 710 is connected with a clamping block 706, one side, located on the clamping block 706, of the inner wall of the clamping groove 710 is provided with a spring 714, and the top end of the spring.

Please refer to fig. 1, the cutting mechanism 4 is connected to the upper wall through a fixing rod for fixing the cutting mechanism, and the conveyor belt 8 is provided with a notch corresponding to the forming mold 3 for shaping the cut dough on the conveyor belt 8 by the forming mold 3.

Please refer to fig. 2, the cutting mechanism 4 includes a first servo motor 401, an output end of the first servo motor 401 is rotatably connected with a main turntable 402, the main turntable 402 is connected with an auxiliary turntable 405 through a belt 403, bottom ends of the auxiliary turntable 405 and the main turntable 402 are both connected with a first screw 406, an outer side of the first screw 406 is rotatably connected with a movable sleeve 407, an outer side of the movable sleeve 407 is fixed with a fixed ring 408, and an inner side of the fixed ring 408 is fixed with a cutting knife 404, which is convenient for the cutting mechanism 4 to rapidly cut dough; the first servo motor 401 is rotatably connected with the main rotary disc 402 through a rotating shaft, so that the first servo motor 401 can drive the main rotary disc 402 to rotate conveniently, internal threads corresponding to the first screw 406 are arranged at the position where the movable sleeve 407 is in contact with the first screw 406, and the movable sleeve 407 can move up and down conveniently when the first screw 406 rotates.

Please refer to fig. 3, the third servo motor 704 is connected to the second screw rod 703 through a rotation shaft, so that the third servo motor 704 drives the second screw rod 703 to rotate, the fourth servo motor 713 is connected to the third screw rod 709 through a rotation shaft, so that the fourth servo motor 713 drives the third screw rod 709 to rotate, an internal thread matched with the second screw rod 703 is arranged at a position where the first slider 702 is in contact with the second screw rod 703, so that the second screw rod 703 rotates to drive the first slider 702 to move, an internal thread matched with the third screw rod 709 is arranged at a position where the fixture block 706 is in contact with the third screw rod 709, so that the fixture block 706 is driven to move when the third screw rod 709 rotates, a power box is arranged at one end of the first moving plate 705 close to the fourth servo motor 713, and the fourth servo motor 713 is electrically connected to facilitate the power box to provide electric energy for the fourth servo motor 713.

Please refer to fig. 4, the dusting mechanism 5 includes a placing box 501, the bottom of the placing box 501 is connected with a dusting box 502, one end of the dusting box 502 is fixed with a second servo motor 504, and the output end of the second servo motor 504 is rotatably connected with a rotating rod 503; no. two servo motor 504 rotates through the pivot with changeing rod 503 and is connected, changes rod 503 and rotates through the bearing with the powder scattering box 502 and is connected, is convenient for prevent that the dough from gluing together with conveyer belt 8.

Please refer to fig. 6, the inside of the console 1 is a hollow structure, the transmission mechanisms of the conveyor belt 8 are all disposed inside the console 1, and the transmission mechanism of the conveyor belt 8 includes a rotary motor, a rotary disc and a belt, so as to facilitate the installation of the conveyor belt 8 on the console 1.

The working principle is as follows: firstly, before the uniform strip-shaped dough is placed on the conveyor belt 8, the device is connected with an external power supply, the conveyor belt 8 and the second servo motor 504 are controlled to operate through the PLC controller, the flour in the placing box 501 and the powder spreading box 502 is taken out when the second servo motor 504 operates, the flour can be uniformly sprinkled on the surface of the conveyor belt 8, the uniform strip-shaped dough is placed on the conveyor belt 8, the conveyor belt 8 drives one end of the dough to reach the position right below the cutting mechanism 4, the conveyor belt 8 is controlled to stop operating through the PLC controller at the moment, the first servo motor 401 is controlled to operate through the PLC controller, the first servo motor 401 drives the main turntable 402 to rotate through a rotating shaft, the main turntable 402 drives the auxiliary turntable 405 to rotate through a belt 403, then the main turntable 402 and the auxiliary turntable 405 respectively drive the first screw 406 at the bottom end of the main turntable 402 and the auxiliary turntable 405 to rotate, the sleeve 407 is moved downwards through the first screw 406 under the action of threads to drive, cutting off the strip dough, then, reversely running the first servo motor 401, and returning the cutting knife 404 to the initial position; then, the PLC controller controls the conveyor belt 8 to run, when the cut dough reaches the inner side of the forming die 3, the PLC controller controls the electric push rods 2 to run, and the two electric push rods 2 extrude the dough to enable the cut dough to be formed rapidly; finally, an aluminum alloy placing disc is placed on the second moving plate 712, the aluminum alloy preventing disc can be rapidly clamped under the action of the clamping block 706 and the clamping plate 711, the formed dough falls into the aluminum alloy placing disc on the second moving plate 712 along the conveying belt 8, the fourth servo motor 713 is controlled to operate through PLC control before the next dough falls onto the aluminum alloy placing disc on the second moving plate 712, the fourth servo motor 713 drives the third screw 709 to rotate through a rotating shaft, the second sliding block 707 moves on the inner wall of the sliding groove 708 under the action of threads, the second sliding block 707 drives the second moving plate 712 to move, the position where the dough falls onto the aluminum alloy placing disc can be adjusted, after the transverse position of the aluminum alloy placing disc is filled with the formed dough, the third servo motor 704 is controlled to operate through a PCL controller, the third servo motor 704 drives the second screw 703 to rotate through a rotating shaft, the first sliding block 702 slides on the top end of the base 701 under the action of the threads, the first sliding block 702 drives the second moving plate 712 to move through the first moving plate 705 and the second sliding block 707, so that the aluminum alloy placing disc on the top end of the second moving plate 712 can be driven to vertically move, after the aluminum alloy placing disc is filled with formed dough, the aluminum alloy placing disc can be quickly taken down and a new aluminum alloy placing disc is placed, and after the aluminum alloy placing disc filled with the formed dough is taken down, the kernels are uniformly sprinkled on the dough by using the kernel sprinkling device.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

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