Turn-up forming method, turn-up forming equipment and three-drum forming machine
阅读说明:本技术 反包成型方法、反包成型设备和三鼓成型机 (Turn-up forming method, turn-up forming equipment and three-drum forming machine ) 是由 武守涛 隋永波 邹建国 贾海玲 周福德 于 2019-11-25 设计创作,主要内容包括:本发明提供了一种反包成型方法、反包成型设备和三鼓成型机。其中,反包成型方法包括如下步骤:步骤S1,控制反包胶囊充气使胎侧结构的第一部分贴合在轮胎本体上;控制成型鼓带动胎侧结构转动;步骤S2,控制反包胶囊排气使胎侧结构的未贴合在轮胎本体上的第二部分和反包胶囊之间形成反包间隙;步骤S3,控制反包压辊由反包间隙伸入并将胎侧结构的第二部分滚压至轮胎本体上。本发明的技术方案解决了现有技术中的反包成型方法的反包时间较长的问题。(The invention provides a turn-up forming method, turn-up forming equipment and a three-drum forming machine. The method for forming the reverse wrapping comprises the following steps: step S1, controlling the turn-up bladder to inflate to make the first part of the sidewall structure fit on the tire body; controlling the forming drum to drive the tire side structure to rotate; step S2, controlling the turn-up bladder to exhaust so that a turn-up gap is formed between the second part of the side wall structure, which is not attached to the tire body, and the turn-up bladder; and step S3, controlling the turn-up roller to extend into the turn-up gap and roll the second part of the side wall structure onto the tire body. The technical scheme of the invention solves the problem that the turn-up time of the turn-up forming method in the prior art is longer.)
1. The method for forming the turn-up bag is characterized by comprising the following steps of:
step S1, controlling the turn-up bladder (10) to inflate to enable the first part of the side wall structure (1) to be attached to the tire body (2); controlling a forming drum (20) to drive the side wall structure (1) to rotate;
step S2, controlling the turn-up bladder (10) to exhaust so that a turn-up gap (100) is formed between a second part of the side wall structure (1) which is not attached to the tire body (2) and the turn-up bladder (10);
and step S3, controlling a turn-up roller (31) to extend into the turn-up gap (100) and roll a second part of the side wall structure (1) onto the tire body (2).
2. The reverse-wrapping molding method according to claim 1, wherein the step S3 includes:
control turn up the compression roller (31) by turn up the clearance (100) and stretch into and make turn up the compression roller (31) with side wall structure (1) butt, control turn up the compression roller (31) along the radial orientation of tire body (2) is kept away from one side of building drum (20) is removed, will the second part roll extrusion of side wall structure (1) is to on the tire body (2).
3. The turn-up forming method according to claim 2, characterized in that the turn-up roller (31) is controlled to move along the axial direction of the tire body (2) towards the side close to the tire body (2) while the turn-up roller (31) is controlled to move along the radial direction of the tire body (2) towards the side far from the forming drum (20) to roll the second part of the sidewall structure (1) onto the tire body (2) arranged in an arc shape.
4. The turn-up molding method according to claim 2, characterized in that the turn-up roller (31) is controlled to rotate and the turn-up roller (31) is made perpendicular to the tire body (2) arranged in an arc shape while the turn-up roller (31) is controlled to move in a radial direction of the tire body (2) toward a side away from the molding drum (20).
5. The reverse-wrapping molding method according to claim 1,
controlling two turn-up bladders (10) positioned at two axial sides of the tire body (2) to be inflated simultaneously, so that two side wall structures (1) positioned at two sides of the tire body (2) are attached to the tire body (2); controlling the forming drum (20) to drive the two sidewall structures (1) to synchronously rotate;
controlling the two turn-up bladders (10) to be simultaneously deflated, forming two turn-up gaps (100) between the two turn-up bladders (10) and the two sidewall structures (1);
and controlling the two turn-up rollers (31) to synchronously extend into the two turn-up gaps (100) and simultaneously rolling the two side wall structures (1) onto the tire body (2).
6. A turn-up forming apparatus, characterized in that it comprises:
the tire comprises a forming drum (20), a tire body (2) and a sidewall structure (1) are sleeved on the forming drum (20), and the forming drum (20) rotates to drive the tire body (2) and the sidewall structure (1) to rotate;
-a turn-up bladder (10), said turn-up bladder (10) being connected to said forming drum (20), said turn-up bladder (10) having an inflated condition for fitting a first portion of said sidewall structure (1) on said tyre body (2); wherein, when the turn-up bladder (10) is exhausted, a turn-up gap (100) is formed between the turn-up bladder (10) and a second part of the sidewall structure (1) which is not attached to the tire body (2);
a roller assembly (30), the roller assembly (30) comprising a turn-up roller (31), the turn-up roller (31) being movably arranged relative to the building drum (20) such that the turn-up roller (31) extends from the turn-up gap (100) and rolls the second portion of the sidewall structure (1) onto the tire body (2).
7. The turn-up forming apparatus according to claim 6, characterized in that, along the radial direction of the tire body (2), the height of the turn-up bladder (10) on the side of the forming drum (20) is H1, and the height of the tire body (2) on the side of the forming drum (20) is H2, H1/H2 is 1/4 ~ 1/2.
8. The apparatus of claim 6, wherein the roller assembly (30) further comprises:
a support (32), said support (32) being movably arranged in a radial direction of said tyre body (2);
the air cylinder (33) is arranged on the support (32), and an output shaft of the air cylinder (33) is connected with the turn-up pressure roller (31) so as to drive the turn-up pressure roller (31) to be movably arranged along the axial direction of the tire body (2) through the air cylinder (33).
9. Turn-up forming apparatus according to claim 8, wherein the air cylinder (33) is rotatably arranged with respect to the bracket (32); the press roll assembly (30) further comprises:
a mounting plate on which the bracket (32) is disposed;
the servo motor (34) is arranged on the mounting plate and is spaced from the bracket (32);
the steering box (35) is arranged on the mounting plate, and an input shaft of the steering box (35) is connected with an output shaft of the servo motor (34) through a rotating shaft (36); an output shaft of the steering box (35) is connected with a cylinder body of the air cylinder (33), and the output shaft of the steering box (35) is perpendicular to an input shaft of the steering box (35), so that the servo motor (34) drives the cylinder body to drive the anti-wrapping pressure roller (31) to rotate relative to the bracket (32) through the rotating shaft (36).
10. A three-drum forming machine comprising a turn-up forming apparatus, characterized in that the turn-up forming apparatus is a turn-up forming apparatus according to any one of claims 6 to 9.
Technical Field
The invention relates to the technical field of tire manufacturing, in particular to a turn-up forming method, turn-up forming equipment and a three-drum forming machine.
Background
Disclosure of Invention
The invention mainly aims to provide a turn-up forming method, turn-up forming equipment and a three-drum forming machine, and aims to solve the problem that the turn-up forming method in the prior art is long in turn-up time.
In order to achieve the above object, according to one aspect of the present invention, there is provided a turn-up forming method including the steps of: step S1, controlling the turn-up bladder to inflate to make the first part of the sidewall structure fit on the tire body; controlling the forming drum to drive the tire side structure to rotate; step S2, controlling the turn-up bladder to exhaust so that a turn-up gap is formed between the second part of the side wall structure, which is not attached to the tire body, and the turn-up bladder; and step S3, controlling the turn-up roller to extend into the turn-up gap and roll the second part of the side wall structure onto the tire body.
Further, step S3 includes: the control turn-up compression roller is stretched into and makes turn-up compression roller and side wall structure butt by turning up the clearance, and the radial orientation of control turn-up compression roller along the tire body is kept away from one side of building drum and is removed, rolls the second part roll extrusion of side wall structure to the tire body on.
Further, when the control turn-up roller moves along the radial direction of the tire body towards the side far away from the forming drum, the control turn-up roller moves along the axial direction of the tire body towards the side close to the tire body, and the second part of the sidewall structure is rolled onto the tire body in the arc-shaped arrangement.
Further, when the turn-up roller is controlled to move towards one side far away from the forming drum along the radial direction of the tire body, the turn-up roller is controlled to rotate and is perpendicular to the tire body which is arranged in an arc shape.
Further, controlling two turn-up bladders positioned at two axial sides of the tire body to be inflated simultaneously, so that two sidewall structures positioned at two sides of the tire body are attached to the tire body; controlling the forming drum to drive the two sidewall structures to synchronously rotate; controlling the two turn-up bladders to exhaust air simultaneously, and forming two turn-up gaps between the two turn-up bladders and the two sidewall structures; and controlling the two turnup press rollers to synchronously stretch into the two turnup gaps, and simultaneously rolling the two sidewall structures onto the tire body.
According to another aspect of the present invention, there is provided a turn-up forming apparatus including: the tire body and the tire side structure are sleeved on the forming drum, and the forming drum rotates to drive the tire body and the tire side structure to rotate; the turn-up bladder is connected with the forming drum and has an inflation state for attaching the first part of the sidewall structure to the tire body; after the turn-up bladder exhausts, a turn-up gap is formed between the turn-up bladder and a second part of the sidewall structure, which is not attached to the tire body; and the compression roller assembly comprises a turn-up compression roller, and the turn-up compression roller is movably arranged relative to the forming drum so that the turn-up compression roller extends into the turn-up gap and rolls the second part of the side wall structure onto the tire body.
Furthermore, along the radial direction of the tire body, the height of the turn-up bladder on one side of the forming drum is H1, the height of the tire body on one side of the forming drum is H2, and H1/H2 is 1/4-1/2.
Further, the roll assembly further comprises: the bracket is movably arranged along the radial direction of the tire body; the cylinder, the cylinder setting is on the support, and the output shaft and the anti-compression roller of cylinder are connected to through the axially movable setting of cylinder drive anti-compression roller along tire body.
Further, the cylinder is rotatably arranged relative to the bracket; the compression roller assembly further comprises: the bracket is arranged on the mounting plate; the servo motor is arranged on the mounting plate and is arranged at intervals with the bracket; the steering box is arranged on the mounting plate, and an input shaft of the steering box is connected with an output shaft of the servo motor through a rotating shaft; an output shaft of the steering box is connected with a cylinder body of the air cylinder, and the output shaft of the steering box is perpendicular to an input shaft of the steering box, so that the servo motor drives the cylinder body to drive the reverse wrapping pressing roller to rotate relative to the support through the rotating shaft.
According to a further aspect of the invention, a three-drum forming machine is provided, which comprises a turn-up forming device, wherein the turn-up forming device is the turn-up forming device.
By applying the technical scheme of the invention, the first part of the side wall structure is attached to the tire body by utilizing the turn-up bladder, then the forming drum is controlled to drive the side wall structure to rotate, the turn-up bladder is controlled to exhaust, and the second part of the side wall structure, which is not attached to the tire body, forms a turn-up gap with the turn-up bladder under the action of centrifugal force; and controlling the turn-up roller to extend into the turn-up gap and roll the second part of the side wall structure onto the tire body. In this way, the turn-up bladder, the forming drum and the turn-up compression roller are matched to realize the spin-draw turn-up, the tire side structure does not need to be rolled again after the turn-up bladder is turned up, the turn-up time is favorably shortened, and the turn-up efficiency is improved; meanwhile, in the application, the turn-up bladder only needs to enable the first part of the sidewall structure to be attached to the tire body, so that the diameter of the turn-up bladder can be reduced, the inflation time of the turn-up bladder is shortened, the turn-up time is further shortened, and the turn-up efficiency is improved; in addition, in this application, adopt the turn-up compression roller directly to roll the second part of side wall structure on tire body, can avoid producing the bubble between side wall structure and the tire body, turn-up quality is better to be favorable to promoting tire production quality.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 shows a schematic configuration of a reverse-wrapping apparatus according to an alternative embodiment of the present invention in one state;
FIG. 2 is a schematic view showing the structure of the apparatus of FIG. 1 in another state;
FIG. 3 is a schematic view showing the structure of the apparatus of FIG. 1 in a further state;
fig. 4 shows a schematic structural view of a press roll assembly of the reverse-forming apparatus of fig. 1.
Wherein the figures include the following reference numerals:
1. a sidewall structure; 2. a tire body; 100. a turn-up gap; 10. turning and packaging the capsules; 20. a forming drum; 21. a flange; 30. a press roll assembly; 31. a reverse wrapping press roller; 32. a support; 33. a cylinder; 34. a servo motor; 35. a steering box; 36. a rotating shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a turn-up forming method, turn-up forming equipment and a three-drum forming machine, aiming at solving the problem that the turn-up time of the turn-up forming method in the prior art is long.
The application provides a reverse-wrapping forming method, which comprises the following steps: step S1, controlling the turn-
In the embodiment, as shown in fig. 1, a first portion of the sidewall structure 1 is attached to the
Optionally, step S3 includes: the control turn-up
In specific implementation, the air exhaust preset time of the turn-
Alternatively, while controlling the turn-up
Alternatively, while controlling the turn-up
Optionally, controlling two turn-
The turn-up forming method further includes step S4, controlling the forming
The application provides a turn-up molding equipment, utilizes foretell turn-up molding process with side wall structure 1 laminating on
Alternatively, as shown in fig. 1, the height of the turn-
In one particular embodiment of the present application, H1/H2 ═ 1/3.
As shown in fig. 4, the
In a specific implementation, the
In specific implementation, two
In specific implementation, the driving part is used for driving the
When the concrete implementation, the driving structure controls the two turn-up
The forming
As shown in fig. 4, the
In specific implementation, the
When in specific use, the turn-up bladder 10 is inflated, and the forming drum 20 rotates at a high speed; the turn-up bladder 10 exhausts, because the forming drum 20 rotates at a high speed, the outer end of the sidewall structure 1 is acted by centrifugal force and can not fall back along with the turn-up bladder 10, so that a turn-up gap 100 is formed between the turn-up bladder 10 and the sidewall structure 1, the turn-up pressure roller 31 is brought to a working position by the bracket 32, the output end of the air cylinder 33 extends out to push out the turn-up pressure roller 31, and the turn-up pressure roller 31 enters along the turn-up gap 100 and is pressed on the sidewall structure 1; the turn-up compression roller 31 is followed support 32 and is made the return motion, and servo motor 34 rotates simultaneously, drives pivot 36 and rotates, and pivot 36 drives the input shaft that turns to case 35 and rotates, turns to the output shaft of case 35 and drives cylinder 33 and rotate, makes cylinder 33 swing certain angle, and cylinder 33 drives the swing of turn-up compression roller 31, makes the angle production change of turn-up compression roller 31 and tire body 2, gradually with the whole roll extrusion of side wall structure 1 to tire body 2. The side wall structure 1 completes the turn-up operation through the combined action of the rotation of the forming
The application also provides a three-drum forming machine, which comprises the turn-up forming equipment, wherein the turn-up forming equipment is the turn-up forming equipment.
The application provides a turn-up former is applied to three drums and in the make-up machine, can realize the turn-up of side wall structure 1, is favorable to promoting three drums and makes up turn-up efficiency, the life of the turn-up
Optionally, the three-drum forming machine provided by the present application is an all-steel three-drum forming machine, and the spin-draw and reverse-wrap operation is completed by using the reverse-
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
the method has the advantages that the forming efficiency of the tire forming machine is required to be improved continuously along with the rapid development of the tire manufacturing industry, the time of a reverse-wrapping forming process of the three-drum forming machine in the related technology is long, and the reverse-wrapping forming process becomes a bottleneck for restricting the speed of the three-drum forming machine; need not utilize and turn up
The method for forming the reverse ladle has the advantages of being fast, high in quality and economical. The application provides turn-up molding equipment and a three-drum molding machine, which can realize a faster, high-quality and more economical tire turn-up molding method.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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