阅读说明：本技术 一种全自动色带组装流水线 (Full-automatic typewriter ribbon equipment assembly line ) 是由 杨俊德 于 2019-11-22 设计创作，主要内容包括：本发明公开了一种全自动色带组装流水线,其结构包括有导向盘机构、色带、高效节能电机、防护罩、传送带、伸缩支架,伸缩支架两侧均设置有防护罩,两个防护罩之间设置有传送带,传送带两侧两端均贴合接触有导向盘机构,与现有技术相比,本发明的有益效果在于：能够对圆盘口径进行调节,能够将传送带完全撑开,使得导向块能够紧紧的与传送带贴合,能够调节传送带的张紧力,以此来增大导向块与传送带的摩擦力,避免因摩擦力不够的而传送带出现打滑的问题,使得色带加工设备得以正常运作,避免出现空作业,同时作业点能与色带位置正相对应,避免加工出错,能够保证色带的成品率。(The invention discloses a full-automatic colored tape assembly line, which structurally comprises a guide disc mechanism, a colored tape, a high-efficiency energy-saving motor, protective covers, conveyor belts and a telescopic support, wherein the protective covers are arranged on two sides of the telescopic support, the conveyor belts are arranged between the two protective covers, and the guide disc mechanism is attached and contacted with two ends of each conveyor belt, compared with the prior art, the full-automatic colored tape assembly line has the beneficial effects that: can adjust the disc bore, can strut the conveyer belt completely, make the guide block can be tight laminate with the conveyer belt, can adjust the tensile force of conveyer belt, increase the frictional force of guide block and conveyer belt with this, avoid the problem of skidding appears in the conveyer belt because of frictional force is not enough, make typewriter ribbon processing equipment can normally function, avoid appearing the idle work, the operating point can correspond with typewriter ribbon position normal phase simultaneously, avoid processing to make mistakes, can guarantee the yield of typewriter ribbon.)

1. The utility model provides a full-automatic typewriter ribbon equipment assembly line, its structure is including deflector mechanism (1), typewriter ribbon (2), energy-efficient motor (3), protection casing (4), conveyer belt (5), telescopic bracket (6) both sides all are equipped with protection casing (4), two be provided with conveyer belt (5) with deflector mechanism (1) contact between protection casing (4), typewriter ribbon (2) have been placed in conveyer belt (5), vertically two deflector mechanism (1) links to each other through the pivot, and the pivot meets its characterized in that with energy-efficient motor (3):

guide disc mechanism (1) is including disc (P1), rotating assembly (P2), micromotor (P3), damper (P4), mount pad (P5), direction supporting component (P6), disc (P1) one side even has rotating assembly (P2) that meets with micromotor (P3), rotating assembly (P2) is connected with direction supporting component (P6), micromotor (P3) is connected with damper (P4) of fixing on mount pad (P5), mount pad (P5) links to each other with protection casing (4).

2. The fully automated ribbon assembly line of claim 1, wherein: disc (P1) is including first ring (P11), disk body (P12), activity mouth (P13), second ring (P14), disk body (P12) one side even has first ring (P11), and the opposite side has connect second ring (P14), disk body (P12) is equipped with activity mouth (P13) outward, first ring (P11) is connected with rotating assembly (P2), second ring (P14) and pivot cooperation.

3. The fully automated ribbon assembly line of claim 2, wherein: first ring (P11) is including first ring body (P111), mounting hole (P112), guide ring (P113), invagination ring (P114), first ring body (P111) is equipped with invagination ring (P114) of taking guide ring (P113), mounting hole (P112), guide ring (P113) and rotating assembly (P2) cooperation, first ring body (P111) is connected with disk body (P12).

4. The fully automated ribbon assembly line of claim 2, wherein: the second ring (P14) is including second tourus (P141), evagination ring (P142), second tourus (P141) be equipped with pivot complex evagination ring (P142), second tourus (P141) meet with disk body (P12).

5. A fully automated ribbon assembly line according to claim 1 or 2, wherein: rotating assembly (P2) is including mounting disc (P21), guide way (P22), recess (P23), drive bevel gear (P24), mounting disc (P21) one side is the open end, and the another side is equipped with the closing surface, and recess (P23) that link to each other with micromotor (P3) are seted up to the closing surface, mounting disc (P21) be equipped with outward with guide ring (P113) complex guide way (P22) drive bevel gear (P24) and direction supporting component (P6) cooperation.

6. The fully automated ribbon assembly line of claim 1, wherein: the guide support assembly (P6) comprises a guide block (P61), a limiting block (P62), a hollow cylinder (P63), a nut pair (P64), a screw rod (P65) and a driven bevel gear (P66), the limiting block (P62) is connected with the guide block (P61) at the top, the hollow cylinder (P63) internally provided with a nut pair (P64) is connected to the bottom, the nut pair (P64) is connected with the screw rod (P65), the screw rod (P65) is provided with the driven bevel gear (P66) meshed with the driving bevel gear (P24), the guide block (P61) is matched with a movable opening (P13), and the screw rod (P65) is connected with a mounting hole (P112).

Technical Field

The invention relates to the technical field of assembly production lines, in particular to a full-automatic color band assembly production line.

Background

The ribbon is a relatively familiar printing consumable, which is made by soaking and dyeing a ribbon base woven by taking nylon yarn as a raw material through ink, and the ribbon base needs to be used in an assembly line in production and processing.

Because the quality of the color ribbon is light, the tension of the assembly line is insufficient, so that the friction force between the roller and the conveying belt is insufficient, the phenomenon that the conveying belt slips easily due to the insufficient friction force is caused, the color ribbon cannot be conveyed forwards, the idle operation of equipment for processing the color ribbon is caused, the processing equipment is easily damaged, meanwhile, the color ribbon is conveyed forwards again, the operating point of the processing equipment is not exactly corresponding to the position of the color ribbon, the color ribbon processing error is caused, and the yield of the color ribbon production and processing is greatly reduced.

Disclosure of Invention

The invention mainly aims to overcome the defects of the prior art and provide a full-automatic color tape assembly line.

The invention is realized by adopting the following technical scheme: a full-automatic color band assembly line structurally comprises guide disc mechanisms, color bands, high-efficiency energy-saving motors, protective covers, conveyor belts and telescopic supports, wherein the protective covers are arranged on two sides of each telescopic support, the conveyor belts are arranged between the two protective covers, the color bands are placed on the conveyor belts, the guide disc mechanisms are attached and contacted with two ends of each conveyor belt, the number of the guide disc mechanisms is four, the two guide disc mechanisms are longitudinally connected together through a rotating shaft, and the rotating shaft is in transmission connection with the high-efficiency energy-saving motors;

the guiding disc mechanism comprises a disc, a rotating assembly, a micro motor, a shock absorption seat, a mounting seat and a guiding and supporting assembly, wherein the center of one side of the disc is movably connected with the rotating assembly, the rotating assembly is connected with the micro motor and the guiding and supporting assembly, the micro motor is mechanically connected with the shock absorption seat, the shock absorption seat is fixed on the mounting seat, and the mounting seat is connected with a protective cover.

As optimizing, the disc is including first ring, disk body, expansion joint, second ring, one side of disk body is fixed with first ring, and the opposite side is connected with the second ring, the outer wall equipartition of disk body has the expansion joint that is the equidistance formula and sets up, first ring and rotating assembly swing joint, the second ring cooperates with the pivot.

As optimization, first ring is including first tourus, mounting hole, guide ring, invagination ring, the centre bore department of first tourus is equipped with the invagination ring as integral structure with it, the one side that first tourus was kept away from to the invagination ring is provided with the guide ring, all be equipped with the mounting hole that is the equidistance formula and lay on the invagination ring, the guide ring cooperatees with rotating assembly, first tourus and disk body fixed connection.

As optimization, the second ring is including second tourus, evagination ring, the centre bore department of second tourus is provided with the evagination ring as integrated structure with it, the evagination ring excessively cooperates with the pivot, second tourus and first tourus are parallel to each other and connect in the disk body.

Preferably, the rotating assembly comprises a mounting disc, a guide groove, a groove and a drive bevel gear, one surface of the mounting disc is an open end, the other surface of the mounting disc is a closed surface, the center of the closed surface is provided with the groove, the guide groove of an annular structure is arranged outside the mounting disc, the guide groove is in clearance fit with the guide ring, the groove is connected with an output shaft of the micro-motor, and the drive bevel gear is matched with the guide support assembly.

As an optimization, the guide support component comprises a guide block, a limiting block, a hollow cylinder, a nut pair, a screw rod and a driven bevel gear, the top of the limiting block is connected with the guide block, the bottom of the limiting block is connected with the hollow cylinder, the hollow cylinder is internally provided with the nut pair, the nut pair is in threaded connection with the screw rod, a non-threaded part of the screw rod penetrates through a mounting hole and is in interference fit with the driven bevel gear, the driven bevel gear is in orthogonal meshing with the driving bevel gear, the guide block penetrates through a movable opening in clearance fit with the guide block, and the screw rod is further connected with the mounting hole.

For optimization, the length of the limiting block is slightly larger than the caliber of the movable opening.

As optimization, one surface of the guide block, which is far away from the limiting block, is in an arc-shaped structure.

Advantageous effects

The driving high-efficiency energy-saving motor is operated to indirectly rotate the rotating shaft, thereby driving the guide disc mechanism to rotate, further enabling the conveying belt to convey the color ribbon to facilitate the production and processing of the color ribbon, the arrangement of the telescopic bracket is characterized in that the gradient of the conveying belt can be adjusted, the box can be conveniently unloaded, in the conveying process of the color ribbon, the micro-motor can be driven to operate, the arrangement of the shock absorption seat is characterized in that the shock absorption function is realized on the micro-motor in the operation process, the color ribbon deviation and sliding caused by the vibration of the micro-motor in the conveying process are prevented, the output shaft of the micro-motor drives the installation disc to rotate under the guiding effect of the guide groove and the guide ring through the groove, the combination of the guide ring and the guide groove is arranged in a way that the installation disc can be installed, the installation disc cannot be driven to rotate when rotating, the installation disc cannot be, the driving bevel gear is driven to rotate relative to the driving bevel gear, the driving bevel gear drives the driven bevel gears which are orthogonally meshed with the driving bevel gear to rotate while rotating, the adjusting efficiency is high, the screw rod is further linked, the screw rod can drive the nut pair to move when rotating, the hollow cylinder drives the guide block to extend outwards towards the movable opening, the conveying belt is opened, the friction coefficient between the hollow cylinder and the conveying belt is increased, and the problem that the conveying belt slips is solved.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, through the combined arrangement of the disc, the rotating assembly, the micromotor, the shock absorption seat, the mounting seat and the guide supporting assembly, the caliber of the disc can be adjusted, the conveyor belt can be completely unfolded, the guide block can be tightly attached to the conveyor belt, the tension of the conveyor belt can be adjusted, so that the friction force between the guide block and the conveyor belt is increased, the problem that the conveyor belt slips due to insufficient friction force is avoided, the color belt processing equipment can normally operate, the idle operation is avoided, meanwhile, the operation point can be in positive phase correspondence with the color belt position, the processing error is avoided, and the yield of the color belt can be ensured.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic structural view of a full-automatic ribbon assembly line according to the present invention.

Fig. 2 is a schematic structural diagram of the guide disc mechanism of the present invention.

Fig. 3 is a schematic perspective view of a disc according to the present invention.

Fig. 4 is a schematic perspective view of another disk of the present invention.

Fig. 5 is a schematic cross-sectional view of a first ring according to the present invention.

Fig. 6 is a schematic cross-sectional view of a second ring according to the present invention.

Fig. 7 is a schematic structural diagram of the rotating assembly of the present invention.

Fig. 8 is a schematic structural view of the guide support assembly of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

the device comprises a guide disc mechanism-1, an ink ribbon-2, a high-efficiency energy-saving motor-3, a protective cover-4, a conveyor belt-5, a telescopic bracket-6, a disc-P1, a rotating assembly-P2, a micro motor-P3, a shock absorption seat-P4, a mounting seat-P5, a guide support assembly-P6, a first circular ring-P11, a disc body-P12, a movable opening-P13, a second circular ring-P14, a first circular ring body-P111, a mounting hole-P112, a guide ring-P113, an inner sunken ring-P114, a second circular ring body-P141, an outer convex ring-P142, a mounting disc-P21, a guide groove-P22, a groove-P23, a driving bevel gear-P24, a guide block-P61, a limiting block-P62, a hollow cylinder-P63, a nut pair-P64, a lead screw-P65, Driven bevel gear-P66.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-8, the present invention provides a technical solution of a fully automatic ribbon assembly line: the structure of the automatic unloading device comprises a guide disc mechanism 1, a color band 2, a high-efficiency energy-saving motor 3, a protective cover 4, a conveyor belt 5 and a telescopic support 6, wherein the protective cover 4 is arranged on each of two sides of the telescopic support 6, the conveyor belt 5 is arranged between the protective covers 4, the color band 2 is placed on the conveyor belt 5, the guide disc mechanisms 1 are attached to two ends of each of two sides of the conveyor belt 5, the guide disc mechanisms 1 are four in number and two in longitudinal direction, the guide disc mechanisms 1 are connected together through a rotating shaft, the rotating shaft is in transmission connection with the high-efficiency energy-saving motor 3, and the telescopic support is arranged to enable the inclination of.

The guide disc mechanism 1 comprises a disc P1, a rotating assembly P2, a micro motor P3, a shock absorption seat P4, a mounting seat P5 and a guide support assembly P6, wherein the rotating assembly P2 is movably connected to the center of one side of the disc P1, the rotating assembly P2 is connected with a micro motor P3 and the guide support assembly P6, the micro motor P3 is mechanically connected with the shock absorption seat P4, the shock absorption seat P4 is fixed on the mounting seat P5, the mounting seat P5 is connected with the protective cover 4, and the shock absorption seat P4 is arranged to play a shock absorption function for the micro motor P3 in operation and prevent the ribbon 2 from being deviated and sliding due to the vibration of the micro motor P3 in the conveying process.

Disc P1 is including first ring P11, disk body P12, activity mouth P13, second ring P14, one side of disk body P12 is fixed with first ring P11, and the opposite side is connected with second ring P14, disk body P12's outer wall equipartition has the activity mouth P13 that is the equidistance formula and sets up, first ring P11 and rotating component P2 swing joint, second ring P14 and pivot cooperation, the setting of activity mouth P13 lies in making guide block P61 stretch out and draw back to the bore that increase guide block P61 constitutes.

First ring P11 is including first tourus P111, mounting hole P112, guide ring P113, sunken ring P114, the centre bore department of first tourus P111 is equipped with sunken ring P114 as an organic whole structure with it, the one side that first tourus P111 was kept away from to sunken ring P114 is provided with guide ring P113, all be equipped with the mounting hole P112 that is the equidistance formula and lays on the sunken ring P114, guide ring P113 cooperatees with rotating component P2, first tourus P111 and disk body P12 fixed connection, sunken ring P114 set up the installation of being convenient for direction supporting component P6 fixed.

Second ring P14 is including second ring body P141, evagination ring P142, the centre bore department of second ring body P141 is provided with evagination ring P142 as integral structure with it, evagination ring P142 excessively cooperates with the pivot, second ring body P141 and first ring body P111 are parallel to each other and connect in disk body P12, the setting of evagination ring P142 lies in realizing that disc P1 is connected with the pivot for disc P1 can be rotatory along with the pivot, thereby reaches the mesh that the typewriter ribbon 2 carried of conveyer belt 5.

The rotating assembly P2 comprises a mounting disc P21, a guide groove P22, a groove P23 and a driving bevel gear P24, one surface of the mounting disc P21 is an open end, the other surface of the mounting disc P21 is a closed surface, the center of the closed surface is provided with the groove P23, the mounting disc P21 is externally provided with the guide groove P22 of an annular structure, the guide groove P22 is in clearance fit with a guide ring P113, the groove P23 is connected with an output shaft of a micromotor P3, the driving bevel gear P24 is matched with a guide support assembly P6, the driving bevel gear P24 is arranged to be capable of simultaneously driving a driven bevel gear P66 to rotate, a plurality of guide blocks P61 can be adjusted simultaneously, and the adjusting efficiency is high.

The guide support assembly P6 includes a guide block P61, a limit block P62, a hollow cylinder P63, a nut pair P64, a lead screw P65, and a driven bevel gear P66, the limit block P62 is connected with the guide block P61 at the top and connected with the hollow cylinder P63 at the bottom, the hollow cylinder P63 is provided with the nut pair P64 inside, the nut pair P64 is connected with the lead screw P65 by screw thread, the non-threaded portion of the lead screw P65 penetrates through the mounting hole P112 and is in interference fit with the driven bevel gear P66, the driven bevel gear P66 is orthogonally meshed with the driving bevel gear P24, the guide block P61 penetrates through a movable opening P13 in clearance fit with the guide block P36, the lead screw P65 is further connected with the mounting hole P112, and the guide block P61 is arranged for guiding and conveying the transmission belt 5.

The length of the limiting block P62 is slightly larger than the caliber of the movable opening P13, so that the nut pair P64 is prevented from being separated from the lead screw P65.

The one side that the guide block P61 kept away from stopper P62 is the arc structure setting, prevents that guide block P61 from scraping conveyer belt 5 brokenly, avoids conveyer belt 5 impaired.

The combination of the guide ring P113 and the guide groove P22 is arranged to enable the installation disc P21 to be installed, the installation disc P21 does not drive the disc P1 to rotate when rotating, the disc P1 also does not drive the installation disc P21 to rotate, and the rotation of the two is not interfered with each other.

The working principle of the invention is as follows: the high-efficiency energy-saving motor 3 is driven to operate, the rotating shaft is indirectly driven to rotate, the guide disc mechanism 1 is driven to rotate, the color ribbon 2 is further driven by the conveyor belt 5 to be convenient for producing and processing the color ribbon, the telescopic bracket 6 is arranged to enable the inclination of the conveyor belt 5 to be adjustable and to be convenient for unloading a box, in the conveying process of the color ribbon, the micromotor P3 can be driven to operate, the shock absorption seat P4 is arranged to play a shock absorption function on the micromotor P3 in the operation process, the color ribbon 2 is prevented from deviating and sliding due to the vibration of the micromotor P3 in the conveying process, the output shaft of the micromotor P3 drives the mounting disc P21 to rotate under the guiding effects of the guide groove P22 and the guide ring P113 through the groove P23, the guide ring P113 and the guide groove P22 are combined to enable the mounting disc P21 to be mounted, and the mounting disc P21 cannot drive the disc P1 to rotate when rotating, and the disc P1 cannot drive the mounting disc P21 to rotate, the two do not interfere with each other in rotation, so that the driving bevel gear P24 which is relatively static with the driving bevel gear P24 is driven to rotate, the driving bevel gear P24 simultaneously drives a plurality of driven bevel gears P66 which are orthogonally meshed with the driving bevel gears P24 to rotate, the adjusting efficiency is high, the lead screw P65 is further linked, the lead screw P65 rotates to drive the nut pair P64 to move, the hollow cylinder P63 drives the guide block P61 to extend outwards towards the movable opening P13, the conveying belt 5 is separated, the friction coefficient between the conveying belt 5 and the hollow cylinder P63 is increased, and the problem that the conveying belt 5 slips is solved.

In summary, the technical progress obtained by the invention compared with the prior art is as follows: according to the invention, through the combined arrangement of the disc, the rotating assembly, the micromotor, the shock absorption seat, the mounting seat and the guide supporting assembly, the caliber of the disc can be adjusted, the conveyor belt can be completely unfolded, the guide block can be tightly attached to the conveyor belt, the tension of the conveyor belt can be adjusted, so that the friction force between the guide block and the conveyor belt is increased, the problem that the conveyor belt slips due to insufficient friction force is avoided, the color belt processing equipment can normally operate, the idle operation is avoided, meanwhile, the operation point can be in positive phase correspondence with the color belt position, the processing error is avoided, and the yield of the color belt can be ensured.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.