阅读说明：本技术 一种制造电磁阀时的智能检测系统和监测方法 (Intelligent detection system and monitoring method during manufacturing of electromagnetic valve ) 是由 赵大刚 郑艳青 于 2021-06-11 设计创作，主要内容包括：本发明提供一种制造电磁阀时的智能检测系统和监测方法,属于电磁阀制造领域,该制造电磁阀时的智能检测系统,具体包括待检测电磁阀,夹具,支架,压力传感器,主控屏,千分表和配重块,其中所述的支架有底座和立柱组成,并且底座的上部后侧中间部位螺栓连接有立柱,底座的前部中间部位上侧螺栓连接有夹具,并且在夹具的内部设置有压力传感器。本发明工艺成熟,操作简单,易于掌握,便于独立操作,并且通过主控屏的智能操作,可保证系统工作稳定性,并可进行智能监测以及数据无线输送操作,以保证系统操作更加智能化,便捷化,同时保证电磁阀的置放,运输稳定性。(The invention provides an intelligent detection system and a monitoring method during the manufacture of an electromagnetic valve, belonging to the field of the manufacture of the electromagnetic valve. The intelligent electromagnetic valve monitoring system is mature in process, simple in operation, easy to master and convenient to operate independently, can ensure the working stability of the system through intelligent operation of the main control screen, can perform intelligent monitoring and data wireless transmission operation so as to ensure that the system operation is more intelligent and convenient, and simultaneously ensures the placement and transportation stability of the electromagnetic valve.)

1. The utility model provides an intelligent detecting system when making the solenoid valve, its characterized in that, this intelligent detecting system when making the solenoid valve, including waiting to detect the solenoid valve, anchor clamps, and a support, pressure sensor, the master control screen, amesdial and balancing weight, wherein the support have base and stand to constitute to the upper portion rear side middle part bolted connection of base has the stand, the anterior middle part upside bolted connection of base has anchor clamps, and be provided with pressure sensor in the inside of anchor clamps, the inside clamp of anchor clamps is equipped with and remains to detect the solenoid valve, and there is the master control screen upper portion right side screwed connection at the base, there is the amesdial at the anterior upside bolted connection of stand, there is the balancing weight at the output pole lower extreme bolted connection of amesdial.

2. The method for monitoring when manufacturing a solenoid valve according to claim 1, wherein the method for monitoring when manufacturing a solenoid valve specifically comprises the steps of:

the method comprises the following steps: preparing for manufacturing the electromagnetic valve, namely assembling parts to be processed, assembling and processing the electromagnetic valve according to the assembling specification and requirements, testing the qualified electromagnetic valve through circuit testing, and preparing for subsequent detection operation, wherein the integrity and the component installation readiness of the electromagnetic valve are determined through visual inspection, and the electromagnetic valve to be detected is manufactured after assembly and inspection;

step two: detecting operation of the electromagnetic valve;

step three: intelligently monitoring operation;

step four: preventing damage to storage protection operation;

step five: the solenoid valve installation is with maintaining, when the solenoid valve is used in the installation, ensures operational environment, light-resistant, dry, ventilate to two kinds of mounting methods of perpendicular or level are taken to the installation direction, and during the maintenance, close main brake and separating brake, dismantle or the oiling maintenance operation, mainly look and examine the solenoid valve.

3. The method for monitoring in manufacturing a solenoid valve according to claim 2, wherein in the second step, the operation of detecting the solenoid valve comprises the following steps:

the first step is as follows: the electromagnetic valve fixing and clamping operation is carried out, the electromagnetic valve to be detected is clamped and fixed through a clamp, pressure detection is carried out through a pressure sensor, clamping force is ensured, and the clamping force is ensured through real-time data display of a main control screen;

the second step is that: the detection operation of the electromagnetic valve is carried out, the counterweight block arranged at the lower end of the output rod of the dial indicator is matched with the standard size of the movable iron core of the electromagnetic valve to be detected when the movable iron core descends to the extreme position, the output rod is abutted against the upper end of the movable iron core, the movable iron core overcomes the spring force and descends to the extreme position under the gravity of the counterweight block, and at the moment, the numerical value displayed on the dial indicator can be compared with the tolerance of the descending extreme position of the movable iron core, so that the rapid detection of the electromagnetic valve to be detected is realized;

the third step: and data comparison operation, namely performing data comparison on the numerical value on the dial indicator and a database pre-input by the main control screen to judge the qualification degree of the solenoid valve to be detected, picking out the unqualified solenoid valve to be detected, boxing and storing qualified solenoid valves to be detected, and completing detection operation.

4. The method for monitoring when manufacturing a solenoid valve according to claim 2, wherein in step three, said intelligent monitoring operation comprises the following steps:

the first step is as follows: the method comprises the following steps of performing pressure monitoring protection operation, namely clamping the solenoid valve to be detected through a clamp, performing real-time pressure detection operation through a pressure sensor, performing data analysis and display operation through a main control screen, placing rubber sheets in the clamp according to clamping protection requirements, adjusting clamping force of the clamp, and preparing subsequent processing operation procedures;

the second step is that: the intelligent monitoring operation, through the real-time demonstration of main control screen and detect data, the qualified condition of equipment of solenoid valve that awaits measuring is constantly judged through the mode of data contrast, can carry data to operating personnel's smart mobile phone or computer equipment through wireless data transport module simultaneously.

5. The method for monitoring when manufacturing a solenoid valve according to claim 2, wherein in step four, said anti-marring storage protection operation comprises the following steps:

the first step is as follows: the method comprises the steps of injury-prevention storage, namely placing electromagnetic valves which are inspected layer by layer and qualified into a foam block, packaging and storing the electromagnetic valves through a packaging box, storing the electromagnetic valves in a ventilated and dry environment, and performing information registration operation on the packaging box, wherein the information registration operation mainly comprises parameter preparation of the electromagnetic valves, manufacturers, production dates, batches and models;

the second step is that: transportation protection, during the transportation operation, must not exceed the layer and pile up the mode and pile up the transportation to separate through the block rubber between every layer of packing carton, in the transportation, keep ventilating, dry, avoid vibrations or striking in the transportation.

6. A method for monitoring in manufacturing a solenoid valve according to claim 3, wherein in step two, the clamping force in the first step is not more than 20 pa.

7. A monitoring method in manufacturing a solenoid valve according to claim 3, wherein in the second step, the box-packing storage in the third step takes a one-box-one-storage manner.

8. The method for monitoring in manufacturing a solenoid valve according to claim 4, wherein in step three, two or more rubber sheets are used in the first step.

9. The method for monitoring during manufacturing of solenoid valve according to claim 4, wherein in step three, the wireless data transmission module in the second step is a Bluetooth module HC-08 or WiFi module.

Technical Field

The invention belongs to the technical field of solenoid valve manufacturing, and particularly relates to an intelligent detection system and a monitoring method during solenoid valve manufacturing.

Background

The electromagnetic valve (electromagnetic) is an industrial device controlled by electromagnetism, is an automatic basic element for controlling fluid, belongs to an actuator, and is not limited to hydraulic pressure and pneumatic pressure.

Used in industrial control systems to regulate the direction, flow, velocity and other parameters of a medium.

The intelligent detection system and the monitoring method in the prior art are applied more when the electromagnetic valve is manufactured.

However, the existing electromagnetic valve detection method has the problems of inconvenience in monitoring, easiness in damaging the outer surface of the electromagnetic valve and incapability of intelligent detection.

Therefore, it is necessary to provide an intelligent detection system and a monitoring method for manufacturing the solenoid valve.

Disclosure of Invention

In order to solve the technical problems, the invention provides an intelligent detection system and a monitoring method during the manufacturing of an electromagnetic valve, wherein the intelligent detection system during the manufacturing of the electromagnetic valve mainly comprises the electromagnetic valve to be detected, a clamp, a support, a pressure sensor, a main control screen, a dial indicator and a balancing weight, wherein the support consists of a base and an upright post, the upright post is connected to the middle part of the rear side of the upper part of the base through a bolt, the clamp is connected to the upper side of the middle part of the front part of the base through a bolt, the pressure sensor is arranged in the clamp, the electromagnetic valve to be detected is clamped in the clamp, the main control screen is connected to the right side of the upper part of the base through a bolt, the dial indicator is connected to the upper side of the front part of the upright post, and the balancing weight is connected to the lower end of an output rod of the dial indicator through a bolt.

Furthermore, the monitoring method for manufacturing the electromagnetic valve provided by the invention specifically comprises the following steps:

the method comprises the following steps: preparing for manufacturing the electromagnetic valve, namely assembling parts to be processed, assembling and processing the electromagnetic valve according to the assembling specification and requirements, testing the qualified electromagnetic valve through circuit testing, and preparing for subsequent detection operation, wherein the integrity and the component installation readiness of the electromagnetic valve are determined through visual inspection, and the electromagnetic valve to be detected is manufactured after assembly and inspection;

step two: the detection operation of the electromagnetic valve comprises the following steps:

the first step is as follows: the electromagnetic valve fixing and clamping operation is carried out, the electromagnetic valve to be detected is clamped and fixed through a clamp, pressure detection is carried out through a pressure sensor, clamping force is ensured, and the clamping force is ensured through real-time data display of a main control screen;

the second step is that: the detection operation of the electromagnetic valve is carried out, the counterweight block arranged at the lower end of the output rod of the dial indicator is matched with the standard size of the movable iron core of the electromagnetic valve to be detected when the movable iron core descends to the extreme position, the output rod is abutted against the upper end of the movable iron core, the movable iron core overcomes the spring force and descends to the extreme position under the gravity of the counterweight block, and at the moment, the numerical value displayed on the dial indicator can be compared with the tolerance of the descending extreme position of the movable iron core, so that the rapid detection of the electromagnetic valve to be detected is realized;

the third step: data comparison operation, namely comparing the numerical values on the dial indicator with the data pre-input database of the main control screen to judge the qualification degree of the solenoid valve to be detected, picking out the unqualified solenoid valve to be detected, boxing and storing the qualified solenoid valve to be detected, and finishing the detection operation;

step three: the intelligent monitoring operation comprises the following steps:

the first step is as follows: the method comprises the following steps of performing pressure monitoring protection operation, namely clamping the solenoid valve to be detected through a clamp, performing real-time pressure detection operation through a pressure sensor, performing data analysis and display operation through a main control screen, placing rubber sheets in the clamp according to clamping protection requirements, adjusting clamping force of the clamp, and preparing subsequent processing operation procedures;

the second step is that: the intelligent monitoring operation comprises the steps that detection data are displayed in real time through a main control screen, the qualified assembly condition of the electromagnetic valve to be detected is judged continuously in a data comparison mode, and meanwhile, the data can be transmitted to an intelligent mobile phone or computer equipment of an operator through a wireless data transmission module;

step four: the anti-injury storage protection operation comprises the following specific operations:

the first step is as follows: the method comprises the steps of injury-prevention storage, namely placing electromagnetic valves which are inspected layer by layer and qualified into a foam block, packaging and storing the electromagnetic valves through a packaging box, storing the electromagnetic valves in a ventilated and dry environment, and performing information registration operation on the packaging box, wherein the information registration operation mainly comprises parameter preparation of the electromagnetic valves, manufacturers, production dates, batches and models;

the second step is that: transportation protection, during transportation operation, the stacking transportation is carried out in a stacking mode of not more than 10 layers, each layer of packaging boxes are separated by rubber blocks, ventilation and drying are kept during transportation, and vibration or impact is avoided during transportation;

step five: the solenoid valve installation is with maintaining, when the solenoid valve is used in the installation, ensures operational environment, light-resistant, dry, ventilate to two kinds of mounting methods of perpendicular or level are taken to the installation direction, and during the maintenance, close main brake and separating brake, dismantle or the oiling maintenance operation, mainly look and examine the solenoid valve.

Preferably, in the second step, the clamping force in the first step is not more than 20 pa.

Preferably, in the second step, the cartoning box storage in the third step adopts a one-box-one-storage mode.

Preferably, in step five, the visual inspection items mainly include the presence or absence of leakage and breakage.

Compared with the prior art, the invention has the following beneficial effects: the intelligent detection system and the monitoring method for manufacturing the electromagnetic valve are widely applied to the technical field of electromagnetic valve manufacturing. The intelligent electromagnetic valve storage and transportation system is mature in process, simple in operation, easy to master and convenient to operate independently, can ensure the working stability of the system through intelligent operation of the main control screen, can perform intelligent monitoring and data wireless transmission operation to ensure that the system operation is more intelligent and convenient, can ensure the placement and transportation stability of the electromagnetic valve, avoids unnecessary damage, ensures the stability and integrity of the electromagnetic valve, ensures the production and manufacturing quality of the electromagnetic valve through layer-by-layer project control, and ensures the service life.

Drawings

Fig. 1 is a schematic structural diagram of an intelligent detection system in the process of manufacturing a solenoid valve.

Fig. 2 is a flowchart of a monitoring method in manufacturing the solenoid valve.

Fig. 3 is a flowchart of the solenoid valve detecting operation.

Fig. 4 is a flow chart of the smart monitoring operation.

Fig. 5 is a flow chart of the atraumatic storage protection operation.

In the figure:

1. detecting a solenoid valve to be detected; 2. a clamp; 3. a support; 4. a pressure sensor; 5. a master control screen; 6. a dial indicator; 7. and a balancing weight.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

in the figure:

as shown in figure 1:

the invention also provides an intelligent detection system for manufacturing the electromagnetic valve, which mainly comprises the electromagnetic valve to be detected 1, a clamp 2, a bracket 3, a pressure sensor 4, a main control screen 5, a dial indicator 6 and a balancing weight 7, wherein the bracket 3 consists of a base and a stand column, the stand column is connected with the middle part of the rear side of the upper part of the base through a bolt, the clamp 2 is connected with the upper side of the middle part of the front part of the base through a bolt, the pressure sensor 4 is arranged in the clamp 2, the electromagnetic valve to be detected 1 is clamped in the clamp 2, the main control screen 5 is connected with the right side of the upper part of the base through a screw, the dial indicator 6 is connected with the upper side of the front part of the stand column through a bolt, and the balancing weight 7 is connected with the lower end of an output rod of the dial indicator 6 through a bolt.

Preferably, the pressure sensor 4 and the main control screen 5 are connected through a wire, wherein the main control screen 5 adopts an L multi-point touch LED capacitive screen embedded with FX2N-48 type PLC, and the pressure sensor 4 adopts a sheet resistor pressure sensor.

Preferably, the counterweight block 7 is a cylindrical aluminum alloy block.

As shown in fig. 2:

furthermore, the monitoring method for manufacturing the electromagnetic valve provided by the invention specifically comprises the following steps:

s101: preparing for manufacturing the electromagnetic valve, namely assembling parts to be processed, assembling and processing the electromagnetic valve according to the assembling specification and requirements, testing the qualified electromagnetic valve through circuit testing, and preparing for subsequent detection operation, wherein the integrity and the component installation readiness of the electromagnetic valve are determined through visual inspection, and the electromagnetic valve 1 to be detected is manufactured after assembly and inspection;

s102: the detection operation of the electromagnetic valve, shown in the attached figure 3, specifically comprises the following steps:

s201: the electromagnetic valve fixing and clamping operation is carried out, the electromagnetic valve 1 to be detected is clamped and fixed through a clamp 2, pressure detection is carried out through a pressure sensor 4, clamping force is ensured, and real-time data display is carried out through a main control screen 5, so that clamping force is ensured;

s202: detecting the electromagnetic valve, namely, adapting a balancing weight 7 arranged at the lower end of an output rod of a dial indicator 6 to a standard size when a movable iron core of the electromagnetic valve 1 to be detected descends to a limit position, abutting the output rod against the upper end of the movable iron core, and enabling the movable iron core to overcome spring force to descend to the limit position under the gravity of the balancing weight 7, wherein at the moment, a numerical value displayed on the dial indicator 6 can be compared with the tolerance of the descending limit position of the movable iron core, so that the electromagnetic valve 1 to be detected can be quickly detected;

s203: data comparison operation, namely comparing the numerical value on the dial indicator 6 with a database pre-input by the main control screen 5 to judge the qualification degree of the solenoid valve 1 to be detected, picking out the unqualified solenoid valve 1 to be detected, boxing and storing the qualified solenoid valve 1 to be detected, and finishing the detection operation;

s103: the intelligent monitoring operation, as shown in fig. 4, includes the following steps:

s301: pressure monitoring protection operation, namely clamping the solenoid valve 1 to be detected through a clamp 2, performing real-time pressure detection operation through a pressure sensor 4, performing data analysis and display operation through a main control screen 5 according to the strength, placing rubber sheets in the clamp 2 according to clamping protection requirements, adjusting the clamping strength of the clamp 2, and preparing subsequent processing operation procedures;

s302: the intelligent monitoring operation is carried out, detection data are displayed in real time through the main control screen 5, the qualified assembly condition of the electromagnetic valve 1 to be detected is judged continuously in a data comparison mode, and meanwhile, the data can be transmitted to an intelligent mobile phone or computer equipment of an operator through the wireless data transmission module;

s104: the operation of injury-prevention storage protection, as shown in fig. 5, specifically includes the following steps:

s401: the method comprises the steps of injury-prevention storage, namely placing electromagnetic valves which are inspected layer by layer and qualified into a foam block, packaging and storing the electromagnetic valves through a packaging box, storing the electromagnetic valves in a ventilated and dry environment, and performing information registration operation on the packaging box, wherein the information registration operation mainly comprises parameter preparation of the electromagnetic valves, manufacturers, production dates, batches and models;

s402: transportation protection, during transportation operation, the stacking transportation is carried out in a stacking mode of not more than 10 layers, each layer of packaging boxes are separated by rubber blocks, ventilation and drying are kept during transportation, and vibration or impact is avoided during transportation;

s105: the solenoid valve installation is with maintaining, when the solenoid valve is used in the installation, ensures operational environment, light-resistant, dry, ventilate to two kinds of mounting methods of perpendicular or level are taken to the installation direction, and during the maintenance, close main brake and separating brake, dismantle or the oiling maintenance operation, mainly look and examine the solenoid valve.

Preferably, in S102, the clamping force in S201 should not exceed 20 pa.

Preferably, in S102, the cartoning box storage in S203 adopts a one-box-by-one storage manner.

Preferably, in S103, more than two rubber sheets are used in S301.

Preferably, in S103, the wireless data transmission module in S302 adopts a bluetooth module of HC-08 type or a WiFi module.

Preferably, in S104, the foam block in S401 is provided with a groove adapted to the solenoid valve.

Preferably, in S105, the visual inspection item mainly includes whether or not leakage and breakage are observed.

Detailed description of the preferred embodiment

1. Preparing for manufacturing the electromagnetic valve, namely assembling parts to be processed, assembling and processing the electromagnetic valve according to the assembling specification and requirements, testing the qualified electromagnetic valve through circuit testing, and preparing for subsequent detection operation, wherein the integrity and the component installation readiness of the electromagnetic valve are determined through visual inspection, and the electromagnetic valve 1 to be detected is manufactured after assembly and inspection;

2. the detection operation of the electromagnetic valve comprises the following steps:

the first step is as follows: the electromagnetic valve fixing and clamping operation is carried out, the electromagnetic valve 1 to be detected is clamped and fixed through a clamp 2, pressure detection is carried out through a pressure sensor 4, clamping force is ensured, and real-time data display is carried out through a main control screen 5, so that clamping force is ensured;

the second step is that: detecting the electromagnetic valve, namely, adapting a balancing weight 7 arranged at the lower end of an output rod of a dial indicator 6 to a standard size when a movable iron core of the electromagnetic valve 1 to be detected descends to a limit position, abutting the output rod against the upper end of the movable iron core, and enabling the movable iron core to overcome spring force to descend to the limit position under the gravity of the balancing weight 7, wherein at the moment, a numerical value displayed on the dial indicator 6 can be compared with the tolerance of the descending limit position of the movable iron core, so that the electromagnetic valve 1 to be detected can be quickly detected;

the third step: data comparison operation, namely comparing the numerical value on the dial indicator 6 with a database pre-input by the main control screen 5 to judge the qualification degree of the solenoid valve 1 to be detected, picking out the unqualified solenoid valve 1 to be detected, boxing and storing the qualified solenoid valve 1 to be detected, and finishing the detection operation;

3. the intelligent monitoring operation comprises the following steps:

the first step is as follows: pressure monitoring protection operation, namely clamping the solenoid valve 1 to be detected through a clamp 2, performing real-time pressure detection operation through a pressure sensor 4, performing data analysis and display operation through a main control screen 5 according to the strength, placing rubber sheets in the clamp 2 according to clamping protection requirements, adjusting the clamping strength of the clamp 2, and preparing subsequent processing operation procedures;

the second step is that: the intelligent monitoring operation is carried out, detection data are displayed in real time through the main control screen 5, the qualified assembly condition of the electromagnetic valve 1 to be detected is judged continuously in a data comparison mode, and meanwhile, the data can be transmitted to an intelligent mobile phone or computer equipment of an operator through the wireless data transmission module;

4. the anti-injury storage protection operation comprises the following specific operations:

the first step is as follows: the method comprises the steps of injury-prevention storage, namely placing electromagnetic valves which are inspected layer by layer and qualified into a foam block, packaging and storing the electromagnetic valves through a packaging box, storing the electromagnetic valves in a ventilated and dry environment, and performing information registration operation on the packaging box, wherein the information registration operation mainly comprises parameter preparation of the electromagnetic valves, manufacturers, production dates, batches and models;

the second step is that: transportation protection, during transportation operation, the stacking transportation is carried out in a stacking mode of not more than 10 layers, each layer of packaging boxes are separated by rubber blocks, ventilation and drying are kept during transportation, and vibration or impact is avoided during transportation;

5. the solenoid valve installation is with maintaining, when the solenoid valve is used in the installation, ensures operational environment, light-resistant, dry, ventilate to two kinds of mounting methods of perpendicular or level are taken to the installation direction, and during the maintenance, close main brake and separating brake, dismantle or the oiling maintenance operation, mainly look and examine the solenoid valve.

The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.