Clear water formwork and construction process thereof
阅读说明:本技术 一种清水模架及其施工工艺 (Clear water formwork and construction process thereof ) 是由 梁东 贾鹏男 张茗荠 于 2019-10-18 设计创作,主要内容包括:本发明实施例公开了一种清水模架,主要包括清水模板、横向加固构件、横杠连接件、背楞、阴角构件、阳角构件和洞口构件;除洞口处的清水模板外,每个所述清水模板的外部均设置横向加固构件,位于同一清水模板外侧的多组横向加固构件上下设置,位于同一高度的相邻横向加固构件之间连接横向加固构件,位于建筑阴角两侧的两组横向加固构件之间连接阴角构件,位于建筑阳角两侧的两组横向加固构件之间连接阳角构件,横向加固构件与清水模板之间设置背楞。其具有实现装配式施工、减少建筑垃圾、提高施工质量的技术效果。(The embodiment of the invention discloses a clear water formwork, which mainly comprises a clear water formwork, a transverse reinforcing member, a cross bar connecting piece, a back ridge, an internal corner member, an external corner member and an opening member; except the clear water template at the opening, every clear water template's outside all sets up horizontal reinforcement member, and the multiunit that is located the same clear water template outside sets up from top to bottom, is located to connect horizontal reinforcement member between the adjacent horizontal reinforcement member of same height, is located to connect the reentrant corner component between two sets of horizontal reinforcement members of building reentrant corner both sides, is located to connect the external corner component between two sets of horizontal reinforcement members of building external corner both sides, sets up the back of the body between horizontal reinforcement member and the clear water template stupefied. The method has the technical effects of realizing assembly type construction, reducing building rubbish and improving construction quality.)
1. A clear water formwork is characterized by comprising a clear water formwork, a transverse reinforcing member, a cross bar connecting piece, a back ridge, an internal corner member, an external corner member and a hole member; the transverse reinforcing member, the cross bar connecting piece, the back ridge, the internal corner member, the external corner member and the opening member are all made of steel;
except for the clear water templates at the hole openings, the outer part of each clear water template is provided with a transverse reinforcing member, a plurality of groups of transverse reinforcing members positioned on the outer side of the same clear water template are arranged up and down, the transverse reinforcing members are connected between adjacent transverse reinforcing members positioned at the same height, the internal corner members are connected between two groups of transverse reinforcing members positioned on two sides of the internal corner of the building, the external corner members are connected between two groups of transverse reinforcing members positioned on two sides of the external corner of the building, and a back ridge is arranged between each transverse reinforcing member and the clear water template;
the hole cross bar is divided into a standard hole component and a customized hole component, the standard hole component is arranged close to the back edge of the hole, and two ends of the standard hole component are connected with adjacent transverse reinforcing components;
the back edge is connected between the customized hole component and the clear water template, and two ends of the back edge are connected with the adjacent customized hole component.
2. The formwork of claim 1, wherein the transverse reinforcement member comprises two sets of U-shaped steel and first connecting columns, the U-shaped steel is horizontally arranged, the two sets of U-shaped steel are arranged in a mirror image mode along the middle position of the U-shaped steel and the first connecting columns are arranged uniformly along the length direction of the U-shaped steel, and two ends of the first connecting columns are fixedly connected with the inner side walls of the openings of the two sets of U-shaped steel respectively.
3. The formwork as claimed in claim 2, wherein the cross-section of the cross-bar connector is U-shaped and the opening thereof faces the adjacent formwork, the side wall of the cross-bar connector is provided with a plurality of bar holes, a wall screw is inserted between the transverse reinforcing members or the bar holes corresponding to the other side of the wall body, two ends of the wall screw extend out of the transverse reinforcing members or the cross-bar connector and are fixed by connecting gaskets and mountain nuts, and two ends of the cross-bar connector and the adjacent transverse reinforcing members are fixed by bolts.
4. The formwork as claimed in claim 1, wherein the back edges are uniformly arranged along the circumferential direction of the wall, and the back edges are clamped on the formwork after being fixed by the members at the two sides of the wall.
5. The formwork as claimed in claim 1, wherein the female corner member is L-shaped, and has a hollow interior and an opening at one side, the opening of the female corner member faces the adjacent formwork, two ends of the female corner member are respectively sleeved on the ends of two adjacent sets of transverse reinforcement members, the female corner member and the transverse reinforcement members are respectively provided with a mounting hole capable of being communicated with each other, and a bolt is inserted into the mounting hole communicated with each other between the female corner member and the transverse reinforcement members from top to bottom to fix the female corner member and the transverse reinforcement members.
6. The formwork of claim 1, wherein the male corner member comprises a connecting block and a V-shaped block, the connecting block has a U-shaped cross section and one side of the opening of the connecting block faces the formwork, the opening of the V-shaped block faces one end of the side wall in the middle of the connecting block and the two ends of the V-shaped block are fixedly connected with the side wall of the connecting block; when the male corner members are used in pairs, the paired male corner members are arranged at 90 degrees, the two groups of male corner members are respectively positioned at two sides of the male corner, and the V-shaped plate on each connecting block is positioned at one end, close to the butt joint, of each connecting block; all seted up the mounting hole on the both sides lateral wall of V-arrangement board, the bar hole has been seted up on the lateral wall at connecting block middle part, set up the wall screw rod between mated external corner component, the wall screw rod head of wearing catches on a set of external corner component, the mounting hole on the lateral wall of another group connecting block one side is kept away from to the V-arrangement board from it penetrates, the bar hole of passing two sets of connecting blocks, wear out at the mounting hole on following another V-arrangement board lateral wall, then it is fixed with the chevron nut that the wall screw rod passes through the gasket.
7. The formwork of claim 1, wherein the customized opening member comprises two sets of angle blocks and a third connecting column, the angle blocks are horizontally arranged, and the cross section of each angle block is U-shaped;
two sets of contained angle pieces set up along intermediate position mirror image between them, and the third spliced pole is total a plurality of and the vertical intermediate position of locating two sets of contained angle pieces, the both ends of third spliced pole respectively with two sets of contained angle piece intraoral lateral wall fixed connection.
8. A construction process of a formwork frame is characterized by comprising the following steps: placing an outer edge line of a wall template, a 50cm control line and an embedded steel bar positioning line according to a floor surface, and installing a main system clear water template;
step two, after die assembly, uniformly fixing the vertical steel pipe back ridges on a template at intervals of no more than 400mm according to the specific size of a wall body; then installing through-wall bolts at intervals of 450-600 mm;
step three, installing a transverse reinforcing member from bottom to top, wherein the distance between the first path and the floor slab is 250mm, and the distance between the second path and the floor slab is 600-800 mm; after the installation, a gasket and a mountain-shaped nut are installed, and the mountain-shaped nut is screwed and fixed;
step four, mounting the internal and external corners and the opening components; mounting the transverse bar of the opening, hooking the mounting hole of the transverse reinforcing member by using a hook-shaped bolt, and tensioning the opening member by using the hook-shaped bolt; mounting an external corner, reserving a 30mm gap at a counter-pulling position after an external corner component is mounted, extending a wall-penetrating screw into prefabricated holes of bar angle irons at two sides of the external corner, and fastening a gasket by using a mountain-shaped nut after the gasket is cushioned; installing an internal corner, sleeving two ends of an internal corner component on the cross bar, and inserting a bolt into the prefabricated hole site of the internal corner component and the prefabricated hole site of the cross bar reinforcing component to fix the internal corner;
fifthly, mounting the cross bar connecting piece and the wall body inclined strut; after two horizontally connected cross bar reinforcing members are hung through a wall-penetrating screw rod, a cross bar connecting piece is sleeved outside the connecting part, after the sleeving is completed, two bolts are inserted for positioning, and a mountain-shaped nut above the oppositely-pulled wall-penetrating screw rod is screwed and fixed in place;
sixthly, checking the installation flatness, adjusting and reinforcing; and after all the components are installed according to the drawing and the paying-off size, checking and rechecking all the components by using a level ruler, a running rule, a vertical line and a meter ruler.
Technical Field
The embodiment of the invention relates to the technical field of formwork, in particular to a clear formwork and a construction process thereof.
Background
The template construction system is produced along with the construction method, in the early 70 s of the last century, the building structure of China is mainly a brick-concrete structure, and the template for building construction is mainly a wood building template. In the early 80 s of the last century, various new structural systems continuously appear, and as the wood resources of China are very poor, under the promotion of the policy of replacing wood with steel, China successfully develops the advanced construction technology of the combined building steel template, reforms the template construction process, saves a large amount of wood, and the popularization and application range of the steel template reaches more than 75%.
Since the last 90 s, the building structure system of China has been greatly developed, high-rise buildings, super high-rise buildings and large public buildings are largely built, large-scale infrastructure construction, rapid development of urban traffic, highways, railways and the like, and new requirements are provided for the construction technology of templates and scaffolds. China continuously introduces foreign advanced formwork systems, and simultaneously develops various novel formworks and scaffolds. The construction of the present wood formwork and the scaffold with the largest consumption still has a plurality of practical problems.
Due to the properties of wood, the wood template and the wood square back edges are easy to damage after being wetted and exposed to the sun, the strength is low, the damage rate is high on the construction site, and the turnover rate is not high. The traditional reinforcing mode of scaffold pipe to the template does not have standardized component, and the construction is used at will, and is higher to workman's quality requirement. The quality problem caused by the infirm reinforcement is easy to occur at the corners, template splicing positions and the like. The construction unit under the current situation gradually promotes the requirements for engineering quality, and the quality problem cannot be ignored. A large amount of building waste generated by the damage and cutting of the template and the random use of the scaffold pipe can be generated in the traditional wood template construction process.
Disclosure of Invention
Therefore, the embodiment of the invention provides a formwork frame and a construction process thereof, and aims to solve the problem of low construction quality caused by a large amount of wood in the prior art.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
a clear water formwork comprises a clear water formwork, a transverse reinforcing member, a cross bar connecting piece, a back ridge, an internal corner member, an external corner member and a hole member; the transverse reinforcing member, the cross bar connecting piece, the back ridge, the internal corner member, the external corner member and the opening member are all made of steel;
except for the clear water templates at the hole openings, the outer part of each clear water template is provided with a transverse reinforcing member, a plurality of groups of transverse reinforcing members positioned on the outer side of the same clear water template are arranged up and down, the transverse reinforcing members are connected between adjacent transverse reinforcing members positioned at the same height, the internal corner members are connected between two groups of transverse reinforcing members positioned on two sides of the internal corner of the building, the external corner members are connected between two groups of transverse reinforcing members positioned on two sides of the external corner of the building, and a back ridge is arranged between each transverse reinforcing member and the clear water template;
the hole cross bar is divided into a standard hole component and a customized hole component, the standard hole component is arranged close to the back edge of the hole, and two ends of the standard hole component are connected with adjacent transverse reinforcing components;
the back edge is connected between the customized hole component and the clear water template, and two ends of the back edge are connected with the adjacent customized hole component.
Further, horizontal reinforcement member includes U shaped steel and first spliced pole, and U shaped steel is total two sets of and the average level sets up, and two sets of U shaped steel set up along intermediate position mirror image between them, and first spliced pole is total a plurality of and evenly set up along the length direction of U shaped steel, the both ends of first spliced pole respectively with two sets of U shaped steel intraoral lateral wall fixed connection.
Further, the cross section of the cross bar connecting piece is U-shaped, the opening of the cross bar connecting piece faces towards the adjacent clear water template, a plurality of strip-shaped holes are formed in the side wall of the cross bar connecting piece, a wall penetrating screw rod is arranged between the transverse reinforcing members or the strip-shaped holes corresponding to the other side of the wall body in a penetrating mode, the two ends of the wall penetrating screw rod stretch out of the transverse reinforcing members or the cross bar connecting piece, the two end portions of the wall penetrating screw rod are connected with gaskets and the mountain-shaped nuts to be fixed, and the two ends of the cross bar connecting piece and the adjacent transverse reinforcing members are.
Furthermore, the back edges are uniformly distributed along the circumferential direction of the wall body, and are clamped on the clear water template after being fixed by the members on the two sides of the wall body.
Further, the reentrant corner component is L shape, and its inside cavity has been seted up to one side, and the opening part of reentrant corner component is towards adjacent clear water template, and the tip at adjacent two sets of horizontal reinforcement members is established respectively at the both ends of reentrant corner component, all sets up the mounting hole that can communicate each other on reentrant corner component and the horizontal reinforcement member, inserts the bolt from last to down in the mounting hole of intercommunication each other between reentrant corner component and the horizontal reinforcement member and realizes fixing to both.
Furthermore, the external corner component comprises a connecting block and a V-shaped plate, the cross section of the connecting block is U-shaped, one side of an opening of the connecting block faces the clear water template, the opening of the V-shaped plate faces one end of the side wall in the middle of the connecting block, and two ends of the opening of the V-shaped plate are fixedly connected with the side wall of the connecting block; when the male corner members are used in pairs, the paired male corner members are arranged at 90 degrees, the two groups of male corner members are respectively positioned at two sides of the male corner, and the V-shaped plate on each connecting block is positioned at one end, close to the butt joint, of each connecting block; all seted up the mounting hole on the both sides lateral wall of V-arrangement board, the bar hole has been seted up on the lateral wall at connecting block middle part, set up the wall screw rod between mated external corner component, the wall screw rod head of wearing catches on a set of external corner component, the mounting hole on the lateral wall of another group connecting block one side is kept away from to the V-arrangement board from it penetrates, the bar hole of passing two sets of connecting blocks, wear out at the mounting hole on following another V-arrangement board lateral wall, then it is fixed with the chevron nut that the wall screw rod passes through the gasket.
Furthermore, the customized opening component comprises two groups of angle clamping blocks and a third connecting column, the angle clamping blocks are horizontally arranged, the cross section of each angle clamping block is U-shaped and consists of an L-shaped plate and a strip-shaped plate, one end of the strip-shaped plate is fixed with one end of the L-shaped plate, and one side of the strip-shaped plate, which is connected with the L-shaped plate, is vertical to each other;
two sets of contained angle pieces set up along intermediate position mirror image between them, and the third spliced pole is total a plurality of and the vertical intermediate position of locating two sets of contained angle pieces, and a plurality of third spliced poles evenly set up along the length direction of U shaped steel, the both ends of third spliced pole respectively with two sets of contained angle piece intraoral lateral wall fixed connection.
A construction process of a clean water formwork comprises the following steps: placing an outer edge line of a wall template, a 50cm control line and an embedded steel bar positioning line according to a floor surface, and installing a main system clear water template;
step two, after die assembly, uniformly fixing the vertical steel pipe back ridges on a template at intervals of no more than 400mm according to the specific size of a wall body; then installing through-wall bolts at intervals of 450-600 mm;
step three, installing a transverse reinforcing member from bottom to top, wherein the distance between the first path and the floor slab is 250mm, and the distance between the second path and the floor slab is 600-800 mm; after the installation, a gasket and a mountain-shaped nut are installed, and the mountain-shaped nut is screwed and fixed;
step four, mounting the internal and external corners and the opening components; mounting the transverse bar of the opening, hooking the mounting hole of the transverse reinforcing member by using a hook-shaped bolt, and tensioning the opening member by using the hook-shaped bolt; mounting an external corner, reserving a 30mm gap at a counter-pulling position after an external corner component is mounted, extending a wall-penetrating screw into prefabricated holes of bar angle irons at two sides of the external corner, and fastening a gasket by using a mountain-shaped nut after the gasket is cushioned; installing an internal corner, sleeving two ends of an internal corner component on the cross bar, and inserting a bolt into the prefabricated hole site of the internal corner component and the prefabricated hole site of the cross bar reinforcing component to fix the internal corner;
fifthly, mounting the cross bar connecting piece and the wall body inclined strut; after two horizontally connected cross bar reinforcing members are hung through a wall-penetrating screw rod, a cross bar connecting piece is sleeved outside the connecting part, after the sleeving is completed, two bolts are inserted for positioning, and a mountain-shaped nut above the oppositely-pulled wall-penetrating screw rod is screwed and fixed in place;
sixthly, checking the installation flatness, adjusting and reinforcing; and after all the components are installed according to the drawing and the paying-off size, checking and rechecking all the components by using a level ruler, a running rule, a vertical line and a meter ruler.
The embodiment of the invention has the following advantages:
the clear water template enables the concrete molding surface quality to be higher, and the clear water effect is achieved. Because each component that goes on fixing the wall body is the steel, can directly make in the mill, after the connecting piece through commonly used fixes, connect closely between each component, the error is little, just also forms a stable whole, and intensity is higher, the gap still less, whole reinforcement, atress are even, have solved the problem of bloated mould, running the mould, the straightness roughness that hangs down after the concrete shaping is good, and the negative and positive angle position is neat, the entrance to a cave one shot forming.
Because the corresponding components are manufactured in a factory, and meanwhile, the components are processed before construction, customization is realized, fixation can be realized only by assembling during installation, and then only assembling construction is needed in a construction site without cutting, so that the site construction steps are reduced, and the construction efficiency is improved. The standardized components simplify the site construction, enable workers to get on the job faster and enable the workers to get on the job through simple training.
The members produced in factories do not need secondary construction after arriving at a construction site, and because the clear water template has high turnover rate, the generated construction waste is little, and only leftover materials cut off by the template and member materials damaged by abnormal construction exist.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so that those skilled in the art can understand and read the present invention, and do not limit the conditions for implementing the present invention, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the functions and purposes of the present invention, should still fall within the scope of the present invention.
Fig. 1 is a schematic view of an overall structure of a formwork in clear water according to an embodiment of the present invention;
fig. 2 is an exploded view of a horizontal reinforcement member and a cross bar connection member of a formwork in accordance with an embodiment of the present invention;
fig. 3 is a schematic view of an internal corner structure of the formwork in accordance with an embodiment of the present invention;
fig. 4 is a schematic structural view of an external corner of the formwork in accordance with an embodiment of the present invention;
FIG. 5 is a schematic structural view of a standard-type opening member of the formwork in accordance with an embodiment of the present invention;
FIG. 6 is a schematic structural view of a custom-made opening member of the formwork in accordance with an embodiment of the present invention;
FIG. 7 is a schematic structural view of a convex diagonal brace of a clear water formwork according to an embodiment of the present invention;
in the figure: 1. a clear water template; 2. a transverse reinforcement member; 21. u-shaped steel; 22. a first connecting column; 3. a bar linkage; 4. back corrugation; 5. a reentrant corner member; 6. an external corner member; 61. connecting blocks; 62. a V-shaped plate; 7. a standard type opening member; 71. square steel; 72. a second connecting column; 73. customizing a hole component; 74. an angle clamping block; 741. an L-shaped plate; 742. a strip plate; 75. a third connecting column; 8. a through-wall screw; 81. a gasket; 82. a gable nut; 9. a bolt; 91. a hook bolt; 10. a sprag member; 101. a vertical rod; 102. an inclined lever; 103. a connecting plate.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A formwork comprises a formwork 1, a transverse reinforcing
The wall body is fixed by five positions, namely two side parts, an internal corner part, an external corner part, a cave opening part and an inclined strut.
As shown in fig. 1 and 2, the fixing of the two sides of the wall body is completed by the matching of a clear water template 1, a transverse reinforcing
The
The number of the first connecting
The cross section of the cross bar connecting piece 3 is in a U shape, the opening of the cross bar connecting piece faces towards the adjacent clear water template 1, a plurality of strip-shaped holes are formed in the side wall of the cross bar connecting piece 3, the wall penetrating
The both ends of whippletree connecting piece 3 are established respectively on the tip of two sets of
Dorsal bar 4 has three total types: the steel-clad wood back edge comprises a square steel back edge 4, a U-shaped steel back edge 4 and a steel-clad wood back edge 4, wherein the specific type selection of the back edge 4 is determined according to the requirements of customers and the cost of projects, and the steel-clad wood can be fixed in more modes and is more flexible compared with the rest two modes.
The back edges 4 are all multiple and evenly distributed along the circumferential direction of the wall body, after the square steel back edges 4, the U-shaped steel back edges 4 and the steel ladle wood back edges 4 are fixed on the transverse reinforcing
As shown in fig. 3, the fixed reentrant corner of wall body is accomplished through
As shown in fig. 4, the fixing of the external corner of the wall body is completed by the external corner member 6 and the transverse reinforcing
As shown in fig. 5 and 6, the fixing of the wall opening is completed by the cooperation of the opening member and the transverse reinforcing
Two sets of contained
The number of second connecting
The standard
As shown in fig. 7, the
The application has the advantages that: 1. and (5) customized construction. The transverse reinforcing
2. High turnover rate. The number of times of the 1-turn of the clear water template is more than 15, and a plurality of projects can be completed by one template. Each component uses steel as raw materials, has high strength and good universality, and can be reused for more than 400 times by reasonable use. Therefore, the clear water formwork system also has the advantage of high turnover.
3. And (5) performing assembly construction. All the components are processed in a factory, the fixing between the adjacent components is carried out through the wall-penetrating
4. And the construction waste is reduced. The members produced in factories do not need secondary construction after arriving at a construction site, and because the clear water template 1 has high turnover rate, the generated construction waste is little, and only leftover materials cut off by the template and the member materials damaged by abnormal construction are used. The reduction of the generation of construction waste meets the national policy and industry trend.
5. And the construction quality is higher. The clear water template 1 ensures that the quality of the formed surface of the concrete is higher, and the clear water effect is achieved. Because each component that goes on fixing the wall body is the steel, after the fixing of through-
6. The construction is convenient and safer. The field construction steps and field processing are reduced, the use of cutting tools is reduced, the screw rod, the
Taking a standard layer of a shear wall structure as an example, the construction process of the application is as follows:
1) and placing the outer edge line of the wall template, a 50cm control line and a pre-buried steel bar positioning line according to the floor surface, and installing the main system clear water template 1.
2) After the die is closed, the vertical steel pipe back edges 4 are uniformly fixed on the template at intervals of not more than 400mm according to the concrete size of the wall. Then installing through-wall bolts at intervals of 450-600 mm.
3) And installing the transverse reinforcing
4) The male and female corners and the opening component are installed. And (4) installing the hole cross bar, hooking the installation hole of the transverse reinforcing
5) And the cross bar connecting piece 3 and a wall body inclined strut are arranged. After two horizontally connected cross bar reinforcing components are hung through the wall-penetrating
6) And (5) checking the installation flatness, adjusting and reinforcing. After all the components are installed according to the drawing and the paying-off size, checking and rechecking all the components by using tools such as a level ruler, a running rule, a vertical line, a meter ruler and the like. If the adjustment is needed, the reinforcement is loosened and slightly adjusted in place.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
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