阅读说明：本技术 一种油炸型方便面生产装置及其生产方法 (Fried instant noodle production device and production method thereof ) 是由 麦伟财 钟秋养 于 2019-12-09 设计创作，主要内容包括：本发明涉及方便面生产线设备的技术领域,公开了一种油炸型方便面生产装置及其生产方法。所述生产装置按生产工艺流程依次连续设置包括盐水系统、双轴和面机、熟化喂料机、复合压片机、连续压片机、多层蒸面机、爬坡调味机、落盒成型机、油炸机、整理装置、风冷机、分流输送机和包装机。爬坡调味机包括机架,设置于机架上的具有坡度大的上导轨、下导轨和喷淋网链；上导轨的中部设有喷淋箱、上喷淋头和下喷淋头；喷淋箱的下方设有水箱,上导轨的上方设有轴流风机。本发明的油炸型方便面生产装置结构设计更加完善、合理,加工周期短、自动化程度高,满足卫生标准的生产系统。(The invention relates to the technical field of instant noodle production line equipment, and discloses a fried instant noodle production device and a production method thereof. The production device is sequentially and continuously provided with a saline water system, a double-shaft flour-mixing machine, a curing feeding machine, a composite tablet machine, a continuous tablet machine, a multilayer noodle steaming machine, a climbing seasoning machine, a box falling forming machine, a frying machine, a finishing device, an air cooling machine, a shunt conveyor and a packaging machine according to the production process flow. The climbing seasoning machine comprises a rack, an upper guide rail, a lower guide rail and a spraying net chain, wherein the upper guide rail, the lower guide rail and the spraying net chain are arranged on the rack and have large gradients; the middle part of the upper guide rail is provided with a spray box, an upper spray header and a lower spray header; a water tank is arranged below the spraying tank, and an axial flow fan is arranged above the upper guide rail. The fried instant noodle production device has the advantages of more perfect and reasonable structural design, short processing period and high automation degree, and meets the production system of sanitary standards.)

1. A fried instant noodle production device is characterized in that the production device sequentially and continuously comprises a salt water system, a double-shaft flour-mixing machine, a curing feeding machine, a composite tablet machine, a continuous tablet machine, a multilayer noodle steaming machine, a climbing seasoning machine, a box falling forming machine, a frying machine, a finishing device, an air cooling machine, a shunting conveyor and a packaging machine according to a production process flow;

the brine system comprises a brine stirring cylinder arranged on the frame, a refrigeration system used for controlling the temperature of brine, a metering system arranged on the brine stirring cylinder, an air pressure atomization water adding system connected with the brine stirring cylinder, a pipeline cleaning system and an electric control system used for controlling the brine system and the double-shaft flour-mixing machine;

the double-shaft dough mixer comprises a dough mixing barrel, two stirring shafts with stirring blades and an unloading roller, wherein the two stirring shafts and the unloading roller are arranged in the dough mixing barrel; the stirring shafts are driven by a motor to rotate reversely; the discharging roller is driven by the cylinder to rotate back and forth for 90 degrees;

the climbing seasoning machine comprises a rack, an upper guide rail, a lower guide rail and a spraying net chain, wherein the upper guide rail, the lower guide rail and the spraying net chain are arranged on the rack and have gradients; the middle part of the upper guide rail is provided with a spray box, and an upper spray head and a lower spray head which are respectively used for spraying the upper surface and the lower surface of the net chain are arranged in the spray box; a water tank is arranged below the spray tank and is connected with the upper spray header and the lower spray header through a spray motor and a pipeline, and an upper spray pressure balance valve and a lower spray pressure balance valve are arranged on the pipeline; a rear water pan of the upper guide rail and a front water pan of the upper guide rail are arranged below the upper guide rail; a lower guide rail front water receiving tray and a lower guide rail rear water receiving tray which are used for guiding water into the water tank are arranged below the lower guide rail; an axial flow fan is arranged above the upper guide rail; the conveying net chain is driven by a motor arranged on the box falling forming machine; and the rack is provided with a spraying net connecting steering shaft and a spraying net chain tensioning shaft.

2. The fried-type instant noodle production apparatus according to claim 1, wherein the air pressure atomizing water-adding system comprises a compressed air pipe, an air filter system, a control valve system, a dough mixer water dividing head and an atomizing nozzle; the air filtering system is arranged on the compressed air pipeline and is used for filtering air; the water distribution head and the atomizing nozzle of the dough mixing machine are arranged at the top of the dough mixing barrel of the double-shaft dough mixing machine.

3. The fried instant noodle manufacturing apparatus according to claim 1, wherein the cooking feeder comprises a drop hopper for receiving dough, a cooking belt, a noodle stripping claw and a discharge hopper connected to a double-shaft dough mixer; the curing belt is driven by the matching of a driving shaft and a tensioning shaft; the noodle grabbing claw is driven by a motor and arranged at one end of a driving shaft; the lower hopper is arranged below the noodle pushing claw, and the noodle pushing claw is arranged in the noodle pushing hopper.

4. The fried-type instant noodle production apparatus according to claim 1, wherein the composite tablet press comprises a first feeding unit and a second feeding unit which are identical in structure, a composite unit and a driving system; the first feeding unit and the second feeding unit are provided with a noodle inserting mechanism and a roller set; the first feeding unit and the second feeding unit are arranged in parallel and are provided with a common receiving hopper, and a sensor is arranged on the receiving hopper; the roll group is provided with a distance adjusting device for adjusting the gap of the roll group; a conveying belt for overlapping and conveying the dough sheets is arranged below the two groups of feeding units; the compound unit comprises a roller group and a distance adjusting device.

5. The apparatus for producing fried instant noodles as claimed in claim 4, wherein the continuous tabletting machine comprises 5 to 7 compounding units, and the final compounding unit comprises a filament cutter, a wave-forming belt, and a driving system.

6. The fried-type instant noodle producing apparatus according to claim 1, wherein the finishing means comprises a frame, a noodle block conveying grid, a chain, a noodle-poking bar group, a driving shaft group and a driven shaft group; the dough poking rods are arranged in rows, and each row is arranged on the chain at the same interval; the chain is wound around the driving shaft group and the driven shaft group and runs under the driving of the driving shaft group; the chain is arranged below the noodle block conveying grid, and the noodle poking rod group penetrates through the gap of the noodle block conveying grid and is higher than the noodle block conveying grid to push the noodle blocks to move; a first dough supporting plate group and a second dough supporting plate group are arranged on the finishing device close to one end of the frying machine; the first face supporting plate group is arranged above the face block conveying grid and is driven by the cylinder to horizontally reciprocate; the second face supporting plate group is arranged at one end of the finishing device and is positioned below the first face supporting plate group and used for bearing the face blocks.

7. The fried-type instant noodle production apparatus according to claim 6, wherein the second dough holding plate group is driven by the cylinder to reciprocate in the vertical direction above the driven shaft group; the bottom plate of the second face supporting plate group is of a grid arrangement structure, the face poking rod group is matched with a gap of the face block conveying grid arrangement, and face blocks on the second face supporting plate group are poked to be conveyed to the face block conveying grid arrangement;

the first supporting panel group and the second supporting panel group are respectively connected with an air cylinder, and the air cylinder is arranged on an air cylinder support; the bottoms of the first supporting panel group and the second supporting panel group are connected with a sliding block of the sliding group, and the first supporting panel group and the second supporting panel group reciprocate along a sliding rod of the sliding group under the support of the sliding block;

the reciprocating motion of the cylinders of the first dough supporting plate group and the second dough supporting plate group is controlled by a PLC (programmable logic controller), and the blanking frequency of a chain box in the frying machine is coordinated;

the driving shaft group is driven by a driving device of the air cooling machine so as to ensure uniform conveying action.

8. The fried-type instant noodle producing apparatus according to claim 6, wherein the driving shaft group and the driven shaft group are provided with sprockets, and the sprockets drive the chains to run;

the driving shaft group is provided with a tensioning adjusting device for adjusting the chain tension; and reinforcing ribs are arranged on two side surfaces of the first supporting panel group and the second supporting panel group.

9. The fried-type instant noodle producing apparatus as claimed in claim 6, wherein a collecting hopper for collecting finely divided noodles is provided at a lower portion of the housing; the supporting foot frame on the rack is provided with a foot disc and a height adjusting device, the height adjusting device comprises a bolt, a nut, a screw hole and the like, the screw hole is formed in the supporting foot frame, and the height of the supporting foot frame is adjusted by adjusting the bolt.

10. The production method of the fried-type instant noodle production apparatus according to any one of claims 1 to 9, characterized by comprising the steps of:

(1) stirring and mixing salt, alkali and other additives in the brine system, and keeping a certain temperature; quantitatively adding atomized water drops into a double-shaft flour-mixing machine through an air pressure atomization water adding system;

(2) after flour and other ingredients are added into a flour mixing barrel of the double-shaft flour mixing machine, a system is started, and two stirring shafts rotate reversely; the flour is raised by the stirring blades on the stirring shaft to be mixed with the saline water, and the flour and the saline water are fully mixed through continuous stirring to form dough; the dough kneading time is about 15-20 minutes, after dough kneading is finished, the discharging roller is rotated by 90 degrees by using the air cylinder, so that the dough falls down and flows into a curing feeder through a blanking hopper; then the inclined material roller is reversed by 90 degrees by the cylinder, the bottom opening of the dough kneading barrel is closed, and dough kneading is started for the next time;

(3) the dough falls into a curing feeder through a blanking hopper, the curing time is 4-14 minutes, dough can be sufficiently smashed by a dough scraping claw at the tail of the device, and then the dough is blanked into a composite tablet press through the blanking hopper;

(4) the feeding unit inserts dough sent by the curing feeder into a roller through a dough inserting mechanism and presses the dough into two groups of dough sheets with the thickness of 6-8 mm; two groups of dough sheets are overlapped on a dough cover conveying belt and sent into a compound unit, then the dough sheets are pressed into dough sheets with the thickness of 6-8 mm, and then the dough sheets are conveyed into a continuous tabletting machine;

(5) the dough belt coming out of the composite tablet press enters a continuous tablet press, and is continuously rolled by a tablet press unit to finally reach the thickness of the dough sheet required by the process requirement; after entering a shredding and forming cutter, the qualified flour belt rolled by a tabletting machine set at the tail end is cut into flour shreds, and the flour shreds are conveyed to a multilayer flour steaming machine after being formed;

(6) the multilayer noodle steaming machine steams the shredded noodles by using steam;

(7) the climbing seasoning machine sends the steamed noodles from the multilayer noodle steaming machine to a box falling forming machine, and simultaneously, material water is used for spraying and flavoring and cooling or clear water is used for directly spraying and cooling; drying the sprayed dough filaments by an axial flow fan to remove excessive moisture, and sending the dried dough filaments to a box falling forming machine;

(8) the noodle shreds conveyed by the box falling forming machine from the climbing seasoning machine are straightened, then cut according to the process requirements, and conveyed into a frying machine after being arranged in rows;

(9) the oil temperature in the frying machine is heated to about 145-155 ℃, the dough blocks conveyed in rows are immersed into the oil surface, and the frying time is 70-100 seconds from immersion to floating of the oil surface; after frying, falling into a finishing device;

(10) the arrangement device arranges the dough pieces falling from the frying machine into a regular row according to a set distance and sends the row into the air cooling machine, so as to be beneficial to the shunting and conveying of a subsequent shunting conveyor;

(11) after the dough blocks are forcibly cooled by the air cooling machine, the dough blocks are adjusted to be longitudinally arranged by the shunting conveyor by utilizing the speed difference with the air cooling machine and then conveyed to the packaging machine for packaging.

Technical Field

The invention relates to the technical field of instant noodle production line equipment, in particular to a fried instant noodle production device and a production method thereof.

Background

The instant noodles are broadly flour food which can be cooked and eaten by hot water in a short time, and related dishes such as reconstituted noodles, instant noodles salad and the like are available; in the narrow sense, instant noodles generally refer to a sold finished product consisting of a flour cake, a seasoning bag and an oil bag, and are mostly packaged in bags and cups or bowls in the market.

The instant noodles are produced with flour as main material and through kneading, curing, pressing, cutting and folding, and through multilayer tunnel noodles steaming at 90 deg.c, frying to dewater, cooling and packing.

The existing production equipment for fried instant noodles comprises a water supply system, a flour mixing machine, a feeding machine, a composite tablet press, a continuous tablet forming machine, a multilayer noodle steaming machine, a connecting frame, a cutting and splitting machine, a frying machine, an arraying machine, a cooling machine, a splitting conveyor, a packaging machine and the like which are sequentially connected.

However, as the degree of automation of production is continuously improved and the standards of sanitary requirements of production environment are more strict, how to provide a production system which has a more complete and reasonable structural design, a short processing period and a high degree of automation and meets the sanitary standards is a scheme which is continuously sought by the industry.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a fried instant noodle production device.

The invention also aims to provide a production method of the fried instant noodle production device.

The purpose of the invention is realized by the following technical scheme:

a fried instant noodle production device is sequentially and continuously provided with a saline water system, a double-shaft flour-mixing machine, a curing feeding machine, a composite tablet machine, a continuous tablet machine, a multilayer flour-steaming machine, a climbing seasoning machine, a box falling forming machine, a frying machine, a finishing device, an air cooling machine, a shunting conveyor and a packaging machine according to a production process flow;

the brine system comprises a brine stirring cylinder arranged on the frame, a refrigeration system used for controlling the temperature of brine, a metering system arranged on the brine stirring cylinder, an air pressure atomization water adding system connected with the brine stirring cylinder, a pipeline cleaning system and an electric control system used for controlling the brine system and the double-shaft flour-mixing machine;

the double-shaft dough mixer comprises a dough mixing barrel, two stirring shafts with stirring blades and an unloading roller, wherein the two stirring shafts and the unloading roller are arranged in the dough mixing barrel; the stirring shafts are driven by a motor to rotate reversely; the discharging roller is driven by the cylinder to rotate back and forth for 90 degrees;

the climbing seasoning machine comprises a rack, an upper guide rail, a lower guide rail and a spraying net chain, wherein the upper guide rail, the lower guide rail and the spraying net chain are arranged on the rack and have gradients; the middle part of the upper guide rail is provided with a spray box, and an upper spray head and a lower spray head which are respectively used for spraying the upper surface and the lower surface of the net chain are arranged in the spray box; a water tank is arranged below the spray tank and is connected with the upper spray header and the lower spray header through a spray motor and a pipeline, and an upper spray pressure balance valve and a lower spray pressure balance valve are arranged on the pipeline; a rear water pan of the upper guide rail and a front water pan of the upper guide rail are arranged below the upper guide rail; a lower guide rail front water receiving tray and a lower guide rail rear water receiving tray which are used for guiding water into the water tank are arranged below the lower guide rail; an axial flow fan is arranged above the upper guide rail; the conveying net chain is driven by a motor arranged on the box falling forming machine; and the rack is provided with a spraying net connecting steering shaft and a spraying net chain tensioning shaft.

A production method of the fried instant noodle production device comprises the following steps:

(1) stirring and mixing salt, alkali and other additives in the brine system, and keeping a certain temperature; quantitatively adding atomized water drops into a double-shaft flour-mixing machine through an air pressure atomization water adding system;

(2) after flour and other ingredients are added into a flour mixing barrel of the double-shaft flour mixing machine, a system is started, and two stirring shafts rotate reversely; the flour is raised by the stirring blades on the stirring shaft to be mixed with the saline water, and the flour and the saline water are fully mixed through continuous stirring to form dough; the dough kneading time is about 15-20 minutes, after dough kneading is finished, the discharging roller is rotated by 90 degrees by using the air cylinder, so that the dough falls down and flows into a curing feeder through a blanking hopper; then the inclined material roller is reversed by 90 degrees by the cylinder, the bottom opening of the dough kneading barrel is closed, and dough kneading is started for the next time;

(3) the dough falls into a curing feeder through a blanking hopper, the curing time is 4-14 minutes, dough can be sufficiently smashed by a dough scraping claw at the tail of the device, and then the dough is blanked into a composite tablet press through the blanking hopper;

(4) the feeding unit inserts dough sent by the curing feeder into a roller through a dough inserting mechanism and presses the dough into two groups of dough sheets with the thickness of 6-8 mm; two groups of dough sheets are overlapped on a dough cover conveying belt and sent into a compound unit, then the dough sheets are pressed into dough sheets with the thickness of 6-8 mm, and then the dough sheets are conveyed into a continuous tabletting machine;

(5) the dough belt coming out of the composite tablet press enters a continuous tablet press, and is continuously rolled by a tablet press unit to finally reach the thickness of the dough sheet required by the process requirement; after entering a shredding and forming cutter, the qualified flour belt rolled by a tabletting machine set at the tail end is cut into flour shreds, and the flour shreds are conveyed to a multilayer flour steaming machine after being formed;

(6) the multilayer noodle steaming machine steams the shredded noodles by using steam;

(7) the climbing seasoning machine sends the steamed noodles from the multilayer noodle steaming machine to a box falling forming machine, and simultaneously, material water is used for spraying and flavoring and cooling or clear water is used for directly spraying and cooling; drying the sprayed dough filaments by an axial flow fan to remove excessive moisture, and sending the dried dough filaments to a box falling forming machine;

(8) the noodle shreds conveyed by the box falling forming machine from the climbing seasoning machine are straightened, then cut according to the process requirements, and conveyed into a frying machine after being arranged in rows;

(9) the oil temperature in the frying machine is heated to about 145-155 ℃, the dough blocks conveyed in rows are immersed into the oil surface, and the frying time is 70-100 seconds from immersion to floating of the oil surface; after frying, falling into a finishing device;

(10) the arrangement device arranges the dough pieces falling from the frying machine into a regular row according to a set distance and sends the row into the air cooling machine, so as to be beneficial to the shunting and conveying of a subsequent shunting conveyor;

(11) after the dough blocks are forcibly cooled by the air cooling machine, the dough blocks are adjusted to be longitudinally arranged by the shunting conveyor by utilizing the speed difference with the air cooling machine and then conveyed to a packaging machine for packaging

Compared with the prior art, the invention has the following beneficial effects:

the fried instant noodle production device has the advantages of more perfect and reasonable structural design, short processing period and high automation degree, and meets the production system of sanitary standards.

The climbing seasoning machine has a certain gradient, can be favorable for the outflow of redundant spray water, is convenient for collect and avoids polluting the production environment by arranging the water receiving disc. The spraying amount of the upper surface and the lower surface can be controlled through the upper and lower spraying pressure balance valves, and the uniform spraying is realized. Excessive moisture is quickly dried by the axial flow fan, and the quality requirement of the subsequent production section is ensured. Simultaneously, spray the regulation that the net chain tensioning axle realized the net chain through ingenious design.

The arranging device realizes the quick transfer of the fried dough blocks through the first dough supporting plate group, the second dough supporting plate group, the cylinder, the PLC and the like. And the dough blocks are conveyed to the air cooling machine in a distance and orderly arrangement mode through the dough poking rod group, the chain, the dough block conveying grid and the like.

The arranging device of the instant noodle production line is simple in structure, ingenious in design and reasonable in layout, and solves the technical problems that instant noodles are quickly transferred in the process of bearing noodle blocks, and the noodle blocks are guaranteed to keep a set distance and are arranged and conveyed neatly in the field.

Drawings

FIG. 1 is a schematic structural view of a twin-shaft dough mixer;

FIG. 2 is a schematic view of a maturation feeder;

FIG. 3 is a schematic structural view of a climbing seasoning machine;

fig. 4 is a schematic structural view of a composite tablet press;

FIG. 5 is a schematic structural view (front view) of the organizing device;

FIG. 6 is a schematic structural view (left side view) of the collating device;

fig. 7 is a schematic view of the production line structure of the finishing device.

Detailed Description

The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.