Production line for safely cutting flammable and explosive tank and production process thereof
阅读说明：本技术 一种易燃易爆罐体安全切割的生产线及其生产工艺 (Production line for safely cutting flammable and explosive tank and production process thereof ) 是由 李国标 于 2019-12-11 设计创作，主要内容包括：本发明公开了一种易燃易爆罐体安全切割的生产线,包括进料输送机构和出料输送机构,进料输送机构和出料输送机构的结构均相同,进料输送机构包括电机降速后驱动的若干滚筒；旋转机构,旋转机构包括旋转板,旋转板上安装侧板,侧板之间设置滚筒,侧板上设有定位顶块,定位顶块连接气缸；刀头升降机构,刀头升降机构包括刀头,刀头安装在刀架上,刀架与螺母座相连,螺母座位于丝杆上,丝杆通过第二电机驱动；所述的旋转机构位于进料输送机构和出料输送机构之间,旋转机构安装在水箱上方,刀头升降机构位于旋转机构一侧。本装置通过罐体自动上下料并水切割,无需繁琐的人工操作,避免切割的爆炸危险,生产效率提高,节约人工支出。(The invention discloses a production line for safely cutting an inflammable and explosive tank, which comprises a feeding conveying mechanism and a discharging conveying mechanism, wherein the feeding conveying mechanism and the discharging conveying mechanism have the same structure, and the feeding conveying mechanism comprises a plurality of rollers driven by a motor after the speed is reduced; the rotary mechanism comprises a rotary plate, side plates are mounted on the rotary plate, a roller is arranged between the side plates, and a positioning ejector block is arranged on the side plates and connected with a cylinder; the tool bit lifting mechanism comprises a tool bit, the tool bit is arranged on a tool rest, the tool rest is connected with a nut seat, the nut seat is positioned on a screw rod, and the screw rod is driven by a second motor; the rotating mechanism is positioned between the feeding conveying mechanism and the discharging conveying mechanism, the rotating mechanism is arranged above the water tank, and the cutter head lifting mechanism is positioned on one side of the rotating mechanism. This device goes up unloading and water cutting through jar body is automatic, need not loaded down with trivial details manual operation, avoids the explosion danger of cutting, and production efficiency improves, practices thrift artifical expenditure.)
1. A production line for safely cutting flammable and explosive tank bodies is characterized by comprising a feeding conveying mechanism and a discharging conveying mechanism, wherein the feeding conveying mechanism and the discharging conveying mechanism are identical in structure, and the feeding conveying mechanism comprises a plurality of rollers driven by a motor after the speed of the motor is reduced;
the rotary mechanism comprises a rotary plate, side plates are mounted on the rotary plate, a roller is arranged between the side plates, and a positioning ejector block is arranged on the side plates and connected with a cylinder;
the tool bit lifting mechanism comprises a tool bit, the tool bit is arranged on a tool rest, the tool rest is connected with a nut seat, the nut seat is positioned on a screw rod, and the screw rod is driven by a second motor;
the rotating mechanism is positioned between the feeding conveying mechanism and the discharging conveying mechanism, the rotating mechanism is arranged above the water tank, and the cutter head lifting mechanism is positioned on one side of the rotating mechanism.
2. The production line for safely cutting the flammable and combustible tank bodies according to claim 1, wherein one side of each roller is provided with double-row chain wheels, the double-row chain wheels of adjacent rollers are connected in a staggered mode through chains, and protective guards are arranged on the feeding conveying mechanism and the discharging conveying mechanism.
3. The production line for safely cutting the flammable and combustible tank bodies according to claim 1, wherein a bracket is arranged at the bottom of the rotating plate, and a first motor arranged on the bracket drives the rotating plate through a speed reducing mechanism.
4. The production line for safely cutting the flammable and combustible tank body according to claim 1, wherein a waterproof cover is installed on the side portion of the bracket, and a water baffle is installed on the upper portion of the water tank.
5. The production line for safely cutting the flammable and combustible tank bodies according to claim 1, wherein the cutter head comprises a jet pipe, a sand cover is sleeved outside the jet pipe, and the jet pipe is connected with the direct-drive booster pump through an adapter.
6. The production line for safely cutting the flammable and combustible tank body according to claim 1, wherein a guide rod is further arranged on the tool rest, a dustproof cover is arranged outside the guide rod, and a second motor and a speed reducing mechanism are mounted at the top end of the guide rod.
7. A production process of a safe cutting production line of flammable and combustible tank bodies according to any one of claims 1 to 6, characterized in that the tank body is firstly fed into a roller of a rotating mechanism through a feeding conveying mechanism, then a positioning top block of the rotating mechanism clamps the tank body and rotates, water cutting is started after a cutter head of a cutter head lifting mechanism adjusts the height, and finally the positioning top block of the rotating mechanism loosens the tank body and sends the tank body out of a discharging conveying mechanism.
8. The production process of the production line for safely cutting the flammable and combustible tank bodies as claimed in claim 7, wherein the distance between the feeding conveying mechanism and the rotating mechanism is adjustable.
9. The production process of the production line for safely cutting the flammable and combustible tank bodies according to claim 8, wherein slide rails are arranged below the roller supporting parts of the feeding conveying mechanism and the discharging conveying mechanism, slide blocks on the slide rails are connected with the supporting plates, and the slide blocks are connected with the telescopic cylinders.
Technical Field
The invention relates to the field of water cutting technology application, in particular to a production line for safely cutting a flammable and combustible tank body and a production process thereof.
Background
In the prior art, the storage, transportation and use of flammable and explosive dangerous goods and the treatment of storage tanks have strict requirements on environmental conditions, and in each link, people often lack the safety protection consciousness of residual dangerous gas or liquid after the storage tanks or barrels are used, so that danger is easy to occur when the storage tanks or the barrels are not properly treated. At present, people mainly cut by acetylene flame after a tank body is filled with water, so that not only is safe operation regulation violated, but also huge potential safety hazards exist.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a production line for safely cutting flammable and explosive tank bodies and a production process thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: a production line for safely cutting flammable and explosive tank bodies comprises a feeding conveying mechanism and a discharging conveying mechanism, wherein the feeding conveying mechanism and the discharging conveying mechanism are identical in structure, and the feeding conveying mechanism comprises a plurality of rollers driven by a motor after the speed of the motor is reduced;
the rotary mechanism comprises a rotary plate, side plates are mounted on the rotary plate, a roller is arranged between the side plates, and a positioning ejector block is arranged on the side plates and connected with a cylinder;
the tool bit lifting mechanism comprises a tool bit, the tool bit is arranged on a tool rest, the tool rest is connected with a nut seat, the nut seat is positioned on a screw rod, and the screw rod is driven by a second motor;
the rotating mechanism is positioned between the feeding conveying mechanism and the discharging conveying mechanism, the rotating mechanism is arranged above the water tank, and the cutter head lifting mechanism is positioned on one side of the rotating mechanism.
And one side of each roller is provided with a double-row chain wheel, the double-row chain wheels of adjacent rollers are connected in a staggered manner through chains, and guard rails are arranged on the feeding conveying mechanism and the discharging conveying mechanism.
The bottom of the rotating plate is provided with a bracket, and a first motor arranged on the bracket drives the rotating plate through a speed reducing mechanism.
The lateral part of the bracket is provided with a waterproof cover, and the upper part of the water tank is provided with a water baffle.
The tool bit include the jet flow pipe, the jet flow pipe overcoat is equipped with the sand screen, the jet flow pipe passes through the adapter and links to each other with direct-drive booster pump.
The tool rest is further provided with a guide rod, a dust cover is arranged outside the guide rod, and a second motor and a speed reducing mechanism are installed at the top end of the guide rod.
A production process of a production line for safely cutting flammable and explosive tank bodies comprises the steps that firstly, tank body feeding enters a roller of a rotating mechanism through a feeding conveying mechanism, then a positioning ejector block of the rotating mechanism clamps a tank body and rotates, water cutting is started after the height of a cutter head lifting mechanism is adjusted, and finally the positioning ejector block of the rotating mechanism loosens the tank body and sends the tank body out of a discharging conveying mechanism.
The distance between the feeding conveying mechanism and the rotating mechanism and the distance between the discharging conveying mechanism and the rotating mechanism are adjustable.
The feeding conveying mechanism and the discharging conveying mechanism are arranged on the upper portion of the support portion of the roller, the lower portion of the support portion of the roller is provided with a sliding rail, a sliding block on the sliding rail is connected with the support plate, and the sliding block is connected with the telescopic cylinder.
Compared with the prior art, the invention has the beneficial effects that: this device goes up unloading and water cutting through jar body is automatic, need not loaded down with trivial details manual operation, avoids the explosion danger of cutting, and production efficiency improves, practices thrift artifical expenditure.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a view of the water tank of FIG. 1 with the water tank removed;
FIG. 3 is a schematic view of a rotary mechanism of the present invention;
FIG. 4 is a block diagram of FIG. 3 with the waterproof cover removed;
FIG. 5 is a schematic view of a tool tip lift mechanism of the present invention;
FIG. 6 is a block diagram of FIG. 5 with the dust cap removed;
fig. 7 is a view showing the structure of the cutter head of the present invention.
The labels in the figures are: 1. a feed conveying mechanism; 2. a water tank; 3. a discharge conveying mechanism; 4. a rotation mechanism; 5. a cutter head lifting mechanism; 41. a cylinder; 42. positioning a top block; 43. a side plate; 44. a drum; 45. a waterproof cover; 46. a rotating plate; 47. a support; 48. a first motor; 51. a cutter head; 52. a tool holder; 53. a second motor; 54. a dust cover; 55. a nut seat; 56. a screw rod; 57. a guide bar; 511. a jet pipe; 512. a sand cover; 513. and (6) an adapter.
Detailed Description
The following detailed description is provided in conjunction with the embodiments and with reference to the accompanying drawings in order to provide a further explanation of the technical features and advantages of the present invention.
As shown in fig. 1-7, the production line for safely cutting flammable and explosive tank bodies comprises a
the
the tool
the rotating mechanism is positioned between the feeding conveying mechanism and the discharging conveying mechanism, the rotating mechanism is arranged above the
Furthermore, one side of each roller is provided with a double-row chain wheel, the double-row chain wheels of adjacent rollers are connected in a staggered mode through chains, namely the rollers are driven to roll, and protective guards are arranged on the feeding conveying mechanism and the discharging conveying mechanism. The bottom of the rotating plate is provided with a
A production process of a production line for safely cutting flammable and explosive tank bodies comprises the steps that firstly, tank body feeding enters a roller of a rotating mechanism through a feeding conveying mechanism, then a positioning ejector block of the rotating mechanism clamps a tank body and rotates, water cutting is started after the height of a cutter head lifting mechanism is adjusted, and finally the positioning ejector block of the rotating mechanism loosens the tank body and sends the tank body out of a discharging conveying mechanism. Here, the interval between the two of feeding conveying mechanism and ejection of compact conveying mechanism and the rotary mechanism is adjustable, mutual noninterference, can not bump with other mechanisms when rotary mechanism self is rotatory promptly, it is further, feeding conveying mechanism and ejection of compact conveying mechanism's cylinder supporting part below set up the slide rail, the slider on the slide rail links to each other with the backup pad, the slider links to each other with telescopic cylinder, for avoiding feeding conveying mechanism and ejection of compact conveying mechanism to bump with rotary mechanism interference, feeding conveying mechanism and ejection of compact conveying mechanism all can relative motion with rotary mechanism, mainly through cylinder drive slider along the slide rail motion, slider back-and-forth movement drives feeding conveying mechanism and ejection of compact conveying mechanism and slides, both can make things convenient for the jar body to get into rotary mechanism, do not influence rotary mechanism's rotation again.
Among this device, the motor chooses for use mitsubishi motor MR-J1-10, be equipped with the electric cabinet control cabinet simultaneously, contain control electrical components such as touch-sensitive screen, PLC, servo controller, during the equal overcoat of all electric wires/signal line was located the flexible tube, the cylinder adopts silicon fluoride rubber or stainless steel material to make, safety device, including the work piece cutting with the safety protection steel sheet around, feeding conveying mechanism and ejection of compact conveying mechanism both sides installation protection rail, toughened glass safety barrier is installed additional at the water tank periphery and top, all drive mechanism all install installation safety protection casing additional. The direct-drive booster pump, the air cylinder, the motor, the speed reducing mechanism, various sensors and matched controllers thereof are the prior art or materials, and the technical personnel can directly purchase or order from the market according to the required product model and specification.
The electrical components are electrically connected with an external master controller and industrial electricity, and the master controller can be a conventional known device for controlling a computer and the like.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
The present invention is described in detail and completely by the technical solutions in the above embodiments, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
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