阅读说明：本技术 包括装载止挡件的升降运输车 (Lifting carriage comprising a loading stop ) 是由 S·格兰迪杰 G·佩戈拉罗 于 2018-06-22 设计创作，主要内容包括：一种安装在轮子上的叉式升降运输车,所述叉式升降运输车包括驱动系统和倾斜升降装置,货叉(1)适于借助于两个基本平行的臂(2)来升降负载,所述两个基本平行的臂(2)由立柱(3)承载,所述立柱(3)基于工作位置基本竖直或倾斜,所述货叉(1)包括设置在货叉的每个立柱(3)上的装载止挡件(10),每个止挡件(10)包括用于具有直线轮廓的负载的支承面(11)和用于具有圆弧形轮廓的负载的成角度的对接面(12)。(A wheel-mounted forklift truck comprising a drive system and a tilting lifting device, a fork (1) being adapted to lift a load by means of two substantially parallel arms (2), the two substantially parallel arms (2) being carried by a mast (3), the mast (3) being substantially vertical or inclined based on an operating position, the fork (1) comprising a load stop (10) provided on each mast (3) of the fork, each stop (10) comprising a bearing surface (11) for a load having a rectilinear profile and an angled abutment surface (12) for a load having an arc-shaped profile.)

1. A forklift truck mounted on wheels, comprising a drive system and a lifting device, a fork (1) being adapted to lift a load by means of two substantially parallel arms (2), the two substantially parallel arms (2) being carried by a mast (3), the mast (3) being substantially vertical or inclined based on an operating position, the fork (1) comprising a load stop (10) provided on each mast (3) of the fork, each stop (10) comprising a bearing surface (11) for a load having a rectilinear profile and an angled abutment surface (12) for a load having a circular arc profile.

2. A forklift truck as claimed in claim 1, wherein the bearing surface (11) is substantially perpendicular to the arms (2) of the forks (1), the abutment surface (12) being located on the inside edge of the mast (3) adjacent the bearing surface (11).

3. A forklift truck as claimed in any one of claims 1 and 2, wherein the abutment surface (12) is inclined inwardly at an angle α with respect to the support surface (11), the angle α being between 15 ° and 75 ° and more preferably between 30 ° and 60 °.

4. A forklift truck as claimed in any one of claims 1, 2 or 3, in which the forks pivot.

5. A forklift truck as claimed in any one of claims 1 to 4, further comprising a load sensing module which bears against a stop on each load stop (10) and is configured to produce a load uniformity signal when both modules are actuated.

6. A lifting carriage as claimed in claim 5, wherein each stop (10) comprises a lever (13), the lever (13) being mounted to pivot between a deployed position corresponding to no load or no load bearing against the stop (10) and a retracted position corresponding to a load bearing against the stop (10).

7. A lifting carriage as claimed in claim 6, wherein the angled abutment surface (12) extends longitudinally over at least a portion of each pivot rod (13).

8. A lifting carriage as claimed in either of claims 6 and 7, wherein the stop (10) comprises a longitudinal body (16) suitable for being positioned along the lifting Axis (AL) of the fork (1), the pivot lever (13) comprising a pivot pin (14), the pivot pin (14) being located substantially at the middle height of the longitudinal body (16) of the stop (10).

9. A lifting carriage as claimed in any one of claims 6 to 8, wherein said "unloaded or unloaded" position of the pivoting lever (13) corresponds to a position in which the free end (17) of the lever is at a distance from the base (18) of the longitudinal body (16).

10. A lifting carriage as claimed in any one of claims 6 to 8, wherein said "loaded and resting against stop (10)" position of the pivoting lever (13) corresponds to a position in which the free end (17) of said lever substantially abuts against the base (18) of the longitudinal body (16).

11. A lifting carriage as claimed in any one of claims 6 to 10, wherein the detection module comprises a position sensor (15), the position sensor (15) being adapted to detect the retracted position of the pivot rod (13).

12. A lifting transporter as claimed in claim 11, wherein the position sensor (15) is an inductive type position sensor.

13. A lifting carriage as claimed in any one of claims 5 to 12, wherein the load sensing module comprises a positioning anomaly detection submodule adapted to generate an anomaly signal when only one of the two actuatable stops (10) is active.

14. A lifting carriage as claimed in any one of claims 6 to 12, wherein the free end (17) of the pivot lever (13) comprises a longitudinal finger (19), the longitudinal finger (19) enabling the lever to extend on the outside of the adjacent arm (2) independently of the angular position of the lever.

Technical Field

The invention relates to a forklift truck comprising a load stop.

Background

Load detection systems on lift trucks are known and used in various fields. In the industrial and handling field, transport vehicles are indispensable because they allow operators to easily move goods. For example, a lift truck can enable loading, movement, and height positioning of the pallet.

Some lift trucks are provided with load sensing devices to ensure fully safe operation. Most lift trucks equipped with sensing systems are provided with weight sensors. With reference to the weight, the sensor is able to determine whether the forks are loaded. Other examples of solutions are described below.

Document WO2006008586 describes a forklift truck comprising weight and height sensors. The weight sensor enables to measure a weight value of the load being lifted. Which is fixed to the piston of the lifting device.

Document WO2004103882 describes a forklift truck provided with a movable load sensor for identifying and monitoring the load on the truck.

These systems with weight sensors are relatively unreliable and, since they do not provide data relating to the correct position of the load, do not manage all aspects of safety in use.

Document WO2008057504 describes a forklift truck comprising a load size sensor, for example realized by a camera. This system is relatively expensive to use and risks dust and other contaminants often encountered in warehouses and handling areas.

Document EP3000771 describes a forklift truck provided with an optical sensor at the level of the load carrier, which can be moved simultaneously with the load, and with an analysis unit which is able to determine the position of the load in three dimensions.

Document EP3000772 describes a forklift truck provided with an optical sensor having a first field of view and a second optical sensor having a second field of view and movable in conjunction with a load support. By means of the optical analysis unit, the first optical sensor is able to determine whether a load is present. The second optical sensor is capable of determining whether the load is correctly positioned relative to the reference position. Such a system with optical modules and logic systems is relatively complex.

Optical sensors are used in both of the above documents. These sensors are fragile and have a limited field of view. They are not suitable for multiple tasks and strict usage restrictions.

Document DE4234375 describes a wheel-mounted forklift truck comprising a drive system and a lifting device, the forks being adapted to lift a load by means of two substantially parallel arms 2, the two substantially parallel arms 2 being carried by uprights which are substantially vertical or inclined depending on the operating position, the forks comprising a loading stop provided on each upright of the forks, each stop comprising a bearing surface for a load having a rectilinear profile. The system has only one stop with a flat profile.

Furthermore, in the field of logistics, situations are often encountered where pallets and other dedicated loads (e.g. spools) have to be handled. Such spools are encountered in both the cable industry and the tire industry. In this case, the logistics site must be equipped with more than one type of transport vehicle for handling all these types of loads in complete safety.

To reduce these various disadvantages, the present invention provides various technical means.

Disclosure of Invention

First of all, a first object of the invention is to provide a forklift truck which is capable of transporting loads having a large variety of shapes and profiles, such as pallets and/or spools carrying cables or various strip-like products.

It is another object of the invention to provide a forklift truck with a simple load sensor.

It is a further object of the present invention to provide a forklift truck that is relatively inexpensive to construct.

It is another object of the present invention to provide a sensing device that can be used with a forklift truck with or without an operator.

To this end, the invention provides a wheel-mounted forklift truck comprising a drive system and a lifting device, a fork adapted to lift a load by means of two substantially parallel arms carried by uprights which are substantially vertical or inclined based on the operating position, the fork comprising a load stop arranged on each upright of the fork, each stop comprising a bearing surface for loads having a rectilinear profile and an angled abutment surface for loads having a circular arc profile.

The double contour of the bearing surface allows a load with a straight contour (e.g. a pallet) and a load with a circular contour (e.g. a spool carrying cables or different strip-like products) to be positioned correctly. This configuration thus enables the spools and the pallet to be transported on the same machine. The lifting device can advantageously be tilted.

The forks are advantageously pivoted. With the benefit of this feature, the possible backward tilting of the lifting mast complements the double contour of the bearing surface and the abutment surface, so that pallets and spools can be transported completely safely, including on a self-propelled trolley (on which no one monitors the stability of the transported goods).

According to an advantageous embodiment, the bearing surface is substantially perpendicular to the arms of the fork, and the abutment surface is on the inner edge of the upright, adjacent to the bearing surface.

The abutment surface is advantageously inclined inwardly at an angle α with respect to the bearing surface, said angle α being between 15 ° and 75 °, and more preferably between 30 ° and 60 °.

According to an advantageous embodiment, the lifting carriage further comprises a load sensing module "abutting or not abutting the stops" on each of the load stops and configured to generate a load consistency signal when both modules are actuated.

According to this structure, the fact of having two stops makes it possible to detect the correct positioning of the load with respect to each of the two arms. Thus, if the position of the load relative to one of the arms is incorrect, an indication of load inconsistency may be given. Such an indication enables, for example, a load lifting function or a transport vehicle movement function to be suppressed.

Each stop advantageously comprises a rod mounted to pivot between a deployed position corresponding to no load and a retracted position corresponding to the presence of a load and the correct positioning of the latter. This simple and relatively low cost arrangement is particularly suitable for severe usage restrictions.

According to an advantageous variant, the angled abutment surface extends longitudinally over at least a portion of each pivot rod.

According to an advantageous embodiment, the stop comprises a longitudinal body adapted to be positioned along the lifting axis of the fork, and the pivot lever comprises a pivot pin located substantially at the middle height of the longitudinal body of the stop. The system is robust and easy to retrofit on existing machines. Thus, the system is relatively inexpensive to obtain.

According to another advantageous embodiment, the position of the pivoting lever "without load or without load against the stop" corresponds to a position in which the free end of said lever is at a distance from the base of the longitudinal body.

According to another advantageous embodiment, the position in which the "load present and abutting against the stop" of the pivoting lever corresponds to a position in which the free end of said lever substantially interfaces with the base of the longitudinal body.

This configuration makes it possible to easily detect the presence of a load and the correct positioning of the load. For example, when a load is properly loaded and positioned, the load may rest against a stop. Thus, the free end of the pivot rod is positioned at the base of the longitudinal body.

The detection module advantageously comprises a position sensor adapted to detect the retracted position of the pivoting lever.

The position sensor can verify and/or confirm that the load is present and properly positioned.

Likewise, the position sensor is advantageously of the inductive type. Such sensors are relatively inexpensive, reliable and easy to install.

Likewise, the lifting carriage is advantageously an automatic carriage. Such transport carriages, which are becoming more and more popular in the field of logistics, can provide not only a mobile function but also a safety-related function independently, in particular a function related to the loading quality of the transported load.

According to an advantageous embodiment, the load sensing module comprises a positioning anomaly detection submodule adapted to generate an anomaly signal when only one of the two actuatable stops is active.

If an anomaly occurs, the device may stop the lifting and/or moving operations for safety reasons.

The free end of the pivoting lever advantageously comprises a longitudinal finger which enables said lever to extend on the outside of the adjacent arm independently of the angular position of said lever.

The device can prevent detection failure in the case of a load having a thin profile shape, which is easy to pass under the pivot lever. Nevertheless, the presence of a load on the forks can be verified by having the load bear on the bars by means of the fingers on the sides.

Drawings

Full implementation details are given in the following description, supplemented with figures 1 to 5, which are provided by way of non-limiting example only, wherein:

figure 1 is a top view of an example of a forklift truck with a detection system according to the invention;

fig. 2A shows a front view of the carriage in fig. 1, with the pivot rod in the deployed position;

figure 2B shows a front view of the carriage in figure 1, with the pivot rod in a retracted position;

figure 3 is a perspective view of the carriage of figure 1 carrying one or a stack of spools to be transported;

figure 4 is an enlarged side view of the carriage of figure 3;

fig. 5 is a perspective view of the carriage of fig. 1 with different loads.

Detailed Description

Fig. 1 and fig. 2A and 2B show one embodiment of a forklift truck 1. The carriage usually comprises two uprights 3, which uprights 3 are usually substantially vertical or inclined depending on the working position. The upright 3 carries an arm 2 extending towards the front of the carriage. The arms are substantially parallel and are typically inserted into different types of insertion channels provided in the transport tray. The upright 3 enables the arm 2 to be raised and lowered so as to lift the pallet to be transported and to enable the pallet to be placed or picked up at a certain height.

The fork comprises two load stops 10, i.e. a stop for each upright 3 of the fork, as shown in fig. 2A and 2B, each stop 10 is made up of a longitudinal body 16, said longitudinal body 16 being suitable for being positioned along the lifting axis AL of the upright of the fork 1, as shown in fig. 1, more particularly in the enlarged region of fig. 1, each stop 10 comprises a tray bearing surface 11 for a load (e.g. a tray) having a rectilinear profile, and a bearing surface 12 suitable for a load (e.g. a spool carrying cables or various strip-like products) having a profile in the shape of a circular arc, the bearing surface 11 being substantially perpendicular to the arm 2 of the fork 1 extending in front thereof, the bearing surface 11 occupying at least 50% of the width of the load stop 10 (on which the bearing surface 11 is provided on said load stop 10), this arrangement being such that a load (e.g. a tray) having a rectilinear leading face can rest on all the widths of the bearing surfaces, the abutment surface 12 is on the inner edge of the load stop 10, adjacent to the bearing surface 11, said enlarged portion being inclined inwards with respect to the bearing surface, between α °, preferably forming an angle of less than 75 ° between α ° and 75 ° between the width of the abutment surface, preferably between α ° and 75 °.

According to a variant embodiment, not shown, the abutment surface 12 extends on the pivot rod 13 in order to adapt to the profile of the load in bearing engagement. This embodiment allows the abutment surfaces to be retained for guiding a load from the deployed position of the pivot rod 13 (see fig. 2A) to its retracted position (see fig. 2B).

The stop ensures correct positioning of the load. The dual profile stop is particularly effective in facilitating the positioning of loads having a circular or cylindrical profile, such as spools carrying cables or various tape-like products.

In the example of fig. 1, a spool or stack of spools 20 is loaded onto the arm 2 and rests against the abutment surface 12 of the stop 10. The distance E between the arms 2 is substantially slightly larger than the diameter D of the bobbin core.

In an advantageous embodiment, the lifting carriage also provides a module for detecting the load against the stops 10, which module is arranged at the level of each loading stop 10. Fig. 2A and 2B may show the components and modes of operation of those modules.

Fig. 2A is a schematic side view of the transporter of fig. 1. The illustrated load stop 10 is positioned on the mast 3 of the fork 1 extending along the lifting axis AL. The pivot lever 13 is fixed to the stop 10 (in this example at an intermediate height of the stop) by means of a pivot pin 14. This arrangement enables the lever 13 to pivot between a deployed position, shown in figure 2A, corresponding to no load, and a retracted position, shown in figure 2B, corresponding to a load being present and the load being correctly positioned. Advantageously, the above-mentioned bearing surface 11 and abutment surface 12 are arranged at as many levels on the pivot rod 13 as the level of the upper part of the stop member, extending over all available levels, thus enabling any load to be conveniently brought into bearing engagement regardless of its height.

The free end of the pivot rod 13 is extended by a longitudinal finger 19 located on the outer side of the adjacent arm 2. Regardless of the angular position of the pivot rod 13, the finger is long enough to extend under the arm. This enables a thinner load (which may not be detected by one or the other of the faces 11 or 12) to be detected.

The load detection module is configured to generate a load consistency signal when the two pivot rods 13 are in the retracted position. To detect this position, the stop 10 is advantageously provided with a position sensor 15 (see fig. 2A), which position sensor 15 is adapted to detect the retracted position of each pivoting lever 13. For example, inductive, magnetic, visual elements, light beams (e.g., laser beams), and other types of detectors are used.

To alert the operator of an abnormal or dangerous condition, the load sensing module preferably includes a positioning anomaly detection sub-module capable of generating an anomaly signal if only one of the two actuatable stops is active.

Fig. 3 to 5 show examples of the configuration of the transporting carriage according to the present invention. In fig. 3, a spool of one or a stack of industrial cables is placed on the arm. It should be noted that the rod is in the retracted position and that the correct alignment of the spool is achieved by the abutment surface 12. Fig. 4 is an enlarged view of fig. 3, from which it can be seen the position of the rod 13 against the longitudinal body 16, shown in the proper position. Fig. 5 shows another example of using a transporter with a handling tray 30, clearly illustrating the multi-purpose nature of the transporter.

Description of the reference numerals

1. Pallet fork

2. Cargo fork arm

3. Pallet fork upright post

10. Loading stop

11. Supporting surface of tray

12. Butt joint surface

13. Pivoting lever

14. Pivot pin

15. Position sensor

16. Longitudinal body

17. Free end of pivoting lever

18. Base of longitudinal body

19. Longitudinal finger

20. Spool for cable or wire

30. Carrying tray

An AL lift axis.