Gas-material shared reversing valve for double-chamber shaft kiln
阅读说明:本技术 一种用于双膛竖窑的气料共用换向阀 (Gas-material shared reversing valve for double-chamber shaft kiln ) 是由 徐大鹏 刘淳 刘爽 于 2019-10-14 设计创作,主要内容包括:本发明涉及一种用于双膛竖窑的气料共用换向阀,包括阀体、双向阀机构及单向阀机构;阀体的顶部一侧设废气出口,靠近废气出口的阀体侧壁上设助燃空气入口;与助燃空气入口相对的阀体一侧设倾斜的下料口,阀体的底部设出料口;双向阀机构安装在靠近废气出口及助燃空气入口一侧,双向阀板能够将废气出口或助燃空气入口封闭;单向阀机构安装在靠近下料口一侧,能够将下料口封闭。本发明利用窑体的进料口,既可完成下料,也可完成双膛窑的气流换向,无需在耐火材料上开孔,从而降低了耐火材料砌筑的复杂程度,优化了耐火材料的整体受力状态,提高耐火材料的使用寿命,进而提高双膛竖窑的生产率。(The invention relates to a gas-material shared reversing valve for a double-chamber shaft kiln, which comprises a valve body, a two-way valve mechanism and a one-way valve mechanism, wherein the valve body is provided with a valve body hole; a waste gas outlet is formed in one side of the top of the valve body, and a combustion air inlet is formed in the side wall, close to the waste gas outlet, of the valve body; an inclined feed opening is formed in one side of the valve body opposite to the combustion air inlet, and a discharge opening is formed in the bottom of the valve body; the two-way valve mechanism is arranged at one side close to the waste gas outlet and the combustion air inlet, and the two-way valve plate can seal the waste gas outlet or the combustion air inlet; the check valve mechanism is installed on one side close to the feed opening and can seal the feed opening. The invention utilizes the feed inlet of the kiln body, can finish blanking and airflow reversing of the double-chamber kiln, and does not need to open holes on the refractory material, thereby reducing the complexity of building the refractory material, optimizing the integral stress state of the refractory material, prolonging the service life of the refractory material and further improving the productivity of the double-chamber vertical kiln.)
1. A gas-material shared reversing valve for a double-chamber shaft kiln is characterized by comprising a valve body, a two-way valve mechanism and a one-way valve mechanism; a waste gas outlet is arranged on one side of the top of the valve body and connected with an external waste gas pipeline, and a combustion air inlet is arranged on the side wall of the valve body close to the waste gas outlet and connected with an external combustion air pipeline; an inclined discharging opening is formed in one side of the valve body opposite to the combustion air inlet and is connected with an external discharging device, and a discharging opening is formed in the bottom of the valve body and is connected with the kiln chamber; the two-way valve mechanism is arranged at one side close to the waste gas outlet and the combustion air inlet, a two-way valve plate in the two-way valve mechanism is positioned in the valve body, the two-way valve plate is driven by the two-way valve driving device to switch among 2 working positions, the two-way valve plate can seal the waste gas outlet at one working position and seal the combustion air inlet at the other working position; the one-way valve mechanism is arranged on one side close to the feed opening, a one-way valve plate in the one-way valve mechanism is positioned in the valve body and is driven by the one-way valve driving device to switch among 2 working positions, the one-way valve plate can seal the feed opening in one working position, and the included angle between the one-way valve plate and the feed opening in the other working position is larger than 40 degrees; the valve body is provided with an air pressure balance connecting pipe.
2. The gas-material shared reversing valve for the double-bore shaft kiln as claimed in claim 1, wherein the angle between the axis of the feed opening and the horizontal plane is greater than 40 °.
3. The gas-material shared reversing valve for the double-chamber shaft kiln according to claim 1, wherein the two-way valve mechanism is composed of a two-way valve driving device and a two-way valve plate, wherein the two-way valve driving device is composed of a two-way valve oil cylinder, a two-way valve swing rod, a two-way valve shaft and a two-way valve swing arm, the fixed end of the two-way valve oil cylinder is fixedly connected with the valve body through an oil cylinder support I, the extending end of the two-way valve oil cylinder is connected with one end of the two-way valve swing rod, the other end of the two-way valve swing rod is connected with the two-way valve shaft through a key I, one end of the two-way valve; under the drive of the two-way valve oil cylinder, the two-way valve swing rod drives the two-way valve plate to rotate around the axis of the two-way valve shaft through the two-way valve shaft and the two-way valve swing arm.
4. The gas-material shared reversing valve for the double-chamber shaft kiln as claimed in claim 1 or 3, wherein a first sealing ring and a second sealing ring are respectively arranged on two sides of the bidirectional valve plate, a first sealing port and a second sealing port are respectively arranged in the valve body on the inner side of the waste gas outlet and the inner side of the combustion air inlet, and the first sealing ring and the second sealing ring are matched with the first sealing port and the second sealing port on the corresponding sides to realize the sealing of the corresponding ports on the valve body.
5. The gas-material shared reversing valve for the double-hearth shaft kiln as claimed in claim 4, wherein the first sealing port and the second sealing port are both made of heat-resistant stainless steel materials.
6. The gas-material shared reversing valve for the double-hearth shaft kiln as claimed in claim 1, wherein the check valve mechanism is composed of a check valve driving device and a check valve plate, wherein the check valve driving device is composed of a check valve oil cylinder, a check valve swing rod, a check valve shaft and a check valve swing arm, the fixed end of the check valve oil cylinder is fixedly connected with the valve body through an oil cylinder support II, the extending end of the check valve oil cylinder is connected with one end of the check valve swing rod, the other end of the check valve swing rod is connected with the check valve shaft through a key II, one end of the check valve swing arm is fixedly connected with the check valve shaft, and the other end of the check valve swing arm is connected with the check valve; under the drive of the one-way valve oil cylinder, the one-way valve swing rod drives the one-way valve plate to rotate around the axis of the one-way valve shaft through the one-way valve shaft and the one-way valve swing arm.
7. The gas-material shared reversing valve for the double-chamber shaft kiln as claimed in claim 1, wherein a blanking chute is arranged at the blanking port, and the blanking chute extends a distance into the valve body; a sealing ring seat is arranged on the outer side of the blanking chute of the extension section, a sealing ring III is arranged in the sealing ring seat, and the lower edge of the sealing ring III is higher than the lower edge of the blanking chute; a third sealing opening is formed in one side, facing the feeding opening, of the one-way valve plate, the third sealing opening is of a bowl-shaped structure, a bowl opening is made of stainless steel, and the inner diameter of the bowl opening is larger than the outer diameter of the feeding chute; the sealing of the feed opening is realized through the matching of the third sealing opening and the third sealing ring.
8. The gas-material shared reversing valve for the double-hearth shaft kiln as claimed in claim 7, wherein the angle between the axis of the blanking chute and the horizontal plane is 45 °.
9. The gas-material shared reversing valve for the double-bore shaft kiln as claimed in claim 1, wherein the center lines of the waste gas outlet and the combustion air inlet are perpendicular to each other, and the working strokes of the bidirectional valve plate and the one-way valve plate are both 90 degrees.
10. The gas-material shared reversing valve for the double-chamber shaft kiln as claimed in claim 1, wherein the air pressure balance connecting pipe is connected with the intermediate storage bin of the double-chamber shaft kiln through an air pressure balance pipeline, and the air pressure balance pipeline is provided with an electromagnetic valve.
Technical Field
The invention relates to the technical field of double-chamber shaft kilns, in particular to a gas-material shared reversing valve for a double-chamber shaft kiln.
Background
The double-hearth shaft kiln is an important thermal kiln, and is mainly used for calcining lime and dolomite. The kiln has the outstanding advantages that the heat consumption is lower than that of other kiln types, and the working mode is that two kiln chambers are communicated with each other and are heated alternately. When the working kiln chamber is heated, a large amount of generated hot flue gas flows into the preheating kiln chamber through the connecting channel to preheat materials in the preheating kiln chamber, and the steps are repeated in turn, so that the purpose of utilizing waste heat of the waste gas is achieved, and the use efficiency of fuel is improved.
The reversing between 2 kilns of the double-chamber shaft kiln is mainly accomplished by combustion air pipeline, waste gas pipeline and intermediate junction passageway. When connecting with combustion air pipeline and waste gas pipeline, it is generally necessary to open holes on the refractory material of the upper part of the shaft kiln. For a large-scale double-hearth shaft kiln, because the area of the opening hole is smaller than the total area, the large influence on the masonry of the refractory material can not be caused, and the influence on the whole stress of the refractory material masonry is not large. However, for a small-sized double-chamber shaft kiln, the open pore structure can greatly affect the masonry and the whole stress of the refractory material.
Disclosure of Invention
The invention provides a gas-material shared reversing valve for a double-hearth vertical kiln, which can complete blanking and airflow reversing of the double-hearth vertical kiln by utilizing a feed inlet of a kiln body without opening holes in refractory materials, thereby reducing the complexity of building the refractory materials, optimizing the integral stress state of the refractory materials, prolonging the service life of the refractory materials and further improving the production rate of the double-hearth vertical kiln.
In order to achieve the purpose, the invention adopts the following technical scheme:
a gas-material shared reversing valve for a double-chamber shaft kiln comprises a valve body, a two-way valve mechanism and a one-way valve mechanism; a waste gas outlet is arranged on one side of the top of the valve body and connected with an external waste gas pipeline, and a combustion air inlet is arranged on the side wall of the valve body close to the waste gas outlet and connected with an external combustion air pipeline; an inclined discharging opening is formed in one side of the valve body opposite to the combustion air inlet and is connected with an external discharging device, and a discharging opening is formed in the bottom of the valve body and is connected with the kiln chamber; the two-way valve mechanism is arranged at one side close to the waste gas outlet and the combustion air inlet, a two-way valve plate in the two-way valve mechanism is positioned in the valve body, the two-way valve plate is driven by the two-way valve driving device to switch among 2 working positions, the two-way valve plate can seal the waste gas outlet at one working position and seal the combustion air inlet at the other working position; the one-way valve mechanism is arranged on one side close to the feed opening, a one-way valve plate in the one-way valve mechanism is positioned in the valve body and is driven by the one-way valve driving device to switch among 2 working positions, the one-way valve plate can seal the feed opening in one working position, and the included angle between the one-way valve plate and the feed opening in the other working position is larger than 40 degrees; the valve body is provided with an air pressure balance connecting pipe.
The included angle between the axis of the feed opening and the horizontal plane is more than 40 degrees.
The bidirectional valve mechanism comprises a bidirectional valve driving device and a bidirectional valve plate, wherein the bidirectional valve driving device comprises a bidirectional valve oil cylinder, a bidirectional valve swing rod, a bidirectional valve shaft and a bidirectional valve swing arm; under the drive of the two-way valve oil cylinder, the two-way valve swing rod drives the two-way valve plate to rotate around the axis of the two-way valve shaft through the two-way valve shaft and the two-way valve swing arm.
The two sides of the bidirectional valve plate are respectively provided with a first sealing ring and a second sealing ring, a first sealing port and a second sealing port are respectively arranged in the valve body at the inner side of the waste gas outlet and the inner side of the combustion air inlet, and the first sealing ring and the second sealing ring are matched with the first sealing port and the second sealing port at the corresponding sides to seal the corresponding interfaces on the valve body.
The first sealing port and the second sealing port are both made of heat-resistant stainless steel.
The check valve mechanism consists of a check valve driving device and a check valve plate, wherein the check valve driving device consists of a check valve oil cylinder, a check valve swing rod, a check valve shaft and a check valve swing arm; under the drive of the one-way valve oil cylinder, the one-way valve swing rod drives the one-way valve plate to rotate around the axis of the one-way valve shaft through the one-way valve shaft and the one-way valve swing arm.
A discharging chute is arranged at the discharging opening and extends a certain distance into the valve body; a sealing ring seat is arranged on the outer side of the blanking chute of the extension section, a sealing ring III is arranged in the sealing ring seat, and the lower edge of the sealing ring III is higher than the lower edge of the blanking chute; a third sealing opening is formed in one side, facing the feeding opening, of the one-way valve plate, the third sealing opening is of a bowl-shaped structure, a bowl opening is made of stainless steel, and the inner diameter of the bowl opening is larger than the outer diameter of the feeding chute; the sealing of the feed opening is realized through the matching of the third sealing opening and the third sealing ring.
The included angle between the axis of the blanking chute and the horizontal plane is 45 degrees.
The center lines of the waste gas outlet and the combustion air inlet are mutually vertical, and the working strokes of the bidirectional valve plate and the one-way valve plate are both 90 degrees.
The air pressure balance connecting pipe is connected with the middle storage bin of the double-chamber shaft kiln through an air pressure balance pipeline, and the air pressure balance pipeline is provided with an electromagnetic valve.
Compared with the prior art, the invention has the beneficial effects that:
1) by adopting the gas-material shared reversing valve, the purpose of opening a hole at the refractory material at the upper part of the kiln chamber can be realized, so that the complexity of building the refractory material is reduced, the stress state of the refractory material building body at the position is optimized, and the service life of the refractory material is prolonged;
2) by adopting the gas-material shared reversing valve, the blanking operation can be carried out when the kiln chamber is pressurized, so that the operable time of charging of the shaft kiln is effectively prolonged;
3) by adopting the gas material sharing reversing valve, reversing and blanking can be completed simultaneously, so that the quantity and weight of required equipment are reduced, and the engineering investment cost is reduced;
4) the gas-material shared reversing valve has the characteristics of simple and compact structure, convenience in operation and the like, can reduce the occupied area of kiln top feeding and reversing equipment in a factory building, and improves the working environment of the kiln top;
5) the gas-material shared reversing valve has good sealing performance and no dust leakage in the operation process.
Drawings
Fig. 1 is a schematic view of the installation position of the gas-material shared reversing valve.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a front view of the gas-material shared directional control valve of the present invention.
Fig. 4 is an enlarged view of a portion B of fig. 3 (only one operation state is shown to avoid confusion of the drawing).
Fig. 5 is a view a-a in fig. 3.
In the figure: 1. combustion-supporting air inlet 2, two-way
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings:
as shown in fig. 1-5, the gas-material shared reversing valve for a double-bore shaft kiln of the invention comprises a valve body 12, a two-way valve mechanism and a one-way valve mechanism; a waste gas outlet 5 is arranged on one side of the top of the valve body 12 and connected with an external waste gas pipeline, and a combustion air inlet 1 is arranged on the side wall of the valve body 12 close to the waste gas outlet 5 and connected with the external combustion air pipeline; one side of the valve body 12 opposite to the combustion air inlet 1 is provided with an inclined blanking port 8 which is connected with an external blanking device, and the bottom of the valve body 12 is provided with a discharging port 14 which is connected with a kiln chamber; the two-way valve mechanism is arranged at one side close to the waste gas outlet 5 and the combustion air inlet 1, a two-
The included angle between the axis of the feed opening 8 and the horizontal plane is more than 40 degrees.
As shown in fig. 2, 3 and 5, the two-way valve mechanism is composed of a two-way valve driving device and a two-
The two sides of the
The
As shown in fig. 3 and 4, the check valve mechanism is composed of a check valve driving device and a
A
The included angle between the axis of the
The central lines of the waste gas outlet 5 and the combustion air inlet 1 are perpendicular to each other, and the working strokes of the
The air pressure
The valve body 12 of the gas-material shared reversing valve for the double-chamber shaft kiln is provided with 4 interfaces which are respectively a combustion-supporting air inlet 1, a waste gas outlet 5, a discharging opening 8 and a discharging opening 14.
According to the requirements of thermal technology, the first action to be realized by the gas-material shared reversing valve is as follows: the combustion-supporting air inlet 1 of the gas-material shared reversing valve on the heating kiln chamber is opened, the waste gas outlet 5 is closed, air is introduced, enters the kiln chamber from the discharge port 14 and flows downwards, transversely enters the preheating kiln chamber through a connecting channel among 2 kiln chambers and flows upwards, the air is introduced into the corresponding valve body 12 through the discharge port 14 of the gas-material shared reversing valve on the preheating kiln chamber, the waste gas outlet 5 of the gas-material shared reversing valve on the preheating kiln chamber is opened, the combustion-supporting air inlet 1 is closed, and the waste gas after heat exchange flows to a dust remover and a chimney from the corresponding waste gas outlet 5.
The present invention specifically realizes the above-described operation by:
a two-way valve mechanism: the first oil cylinder support 7 is welded on the valve body 12, the fixed end of the two-way valve oil cylinder 4 is connected with the oil cylinder support 7, and the extending end of the two-way valve oil cylinder is connected with the two-way valve swing rod 2. The two-way valve swing rod 2 is connected with the two-
According to the requirements of thermal technology, the second action to be realized by the gas-material shared reversing valve is as follows: the feed opening 8 is opened, and the material slides down through the valve body 12 and enters the corresponding kiln chamber through the discharge opening 14. The design difficulty is that the feed opening 8 can only be opened laterally on the valve body 12, because the gas and material passing interfaces are the feed opening 14, and the feed opening 14 needs to be butted with the top opening of the kiln chamber, so the feed opening 14 must be arranged at the bottom of the reversing valve, and the axis is vertical. The two-way valve mechanism for completing the air flow reversing needs to be provided with a rotary two-
a one-way valve mechanism: the second oil cylinder support 13 is welded on the valve body 12, the fixed end of the one-way valve oil cylinder 11 is connected with the second oil cylinder support 13, and the extending end is connected with the one-way valve swing rod 10. The one-way valve swing rod 10 is connected with the one-way valve shaft 9 through a second key. A one-way
Because the gas and material shared reversing valve simultaneously releases gas, when the kiln chamber is heated for charging, the gas and material shared reversing valve is internally provided with positive pressure, and when the kiln chamber is heated for charging, the gas and material shared reversing valve is internally provided with negative pressure, so that the normal opening of the one-way valve plate is not influenced by the pressure change. The valve body 12 is provided with an air pressure
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
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