Disposable hygiene article with improved fit
阅读说明:本技术 具有改善的贴合性的一次性卫生物品 (Disposable hygiene article with improved fit ) 是由 C·汉松 H·斯文松 S·埃克斯泰特 A·巴格尔-舍贝克 于 2017-06-09 设计创作,主要内容包括:本发明涉及一种一次性卫生物品(1),其具有带有第一区域(12)的芯,其在物品的前部(2)中或前部(2)与裆部(3)之间的过渡部(5)处具有其横向(x)上的最窄宽度(M)。而且,吸收芯(6)包括高密度第一区域(12)和低密度第二区域(24),且第一区域(12)在前部(2)中或前部(2)与裆部(3)之间的过渡部(5)处具有其横向(x)上的最窄宽度(M),此外在裆部(3)中吸收芯(6)包括至少一个压缩线,该至少一个压缩线形成基本倒置的V形,该倒置的V形包括第一支脚(51)、第二支脚(52)和共同的前尖端(52),并且其中前尖端(52)位于中心线上,并具有与将物品(1)分为前部(2)和裆部(3)的假想前分割线(230)接触的假想接触点(a<Sub>50</Sub>),第一支脚和第二支脚(51,53)以30-120°的相互角度(ɑ<Sub>1</Sub>)向芯后缘(57)分叉,其中所述支脚(51,53)延伸直到相应的第一和第二第一区域边缘线(22,23)或者芯边缘线(8,9),另外,第二区域(24)的平均密度比第一区域(12)的平均密度至少低20%,优选地至少低30%,最优选地至少低50%。(The invention relates to a disposable sanitary article (1) having a core with a first region (12) having its narrowest width (M) in the transverse direction (x) of the article, in the front portion (2) or at the transition (5) between the front portion (2) and the crotch portion (3). Furthermore, the absorbent core (6) comprises a high density first area (12) and a low density second area (24), and the first area (12) has its narrowest width (M) in the transverse direction (x) in the front portion (2) or at the transition (5) between the front portion (2) and the crotch portion (3), and further that the absorbent core (6) comprises at least one compression line in the crotch portion (3), which forms a substantially inverted V-shape comprising a first leg (51), a second leg (52) and a common front tip (52), and wherein the front tip (52) is located on a centre line and has an imaginary contact point (a) with an imaginary front dividing line (230) dividing the article (1) into the front portion (2) and the crotch portion (3) 50 ) The first and second legs (51, 53) being at a mutual angle (a) of 30-120 DEG 1 ) Towards coreThe trailing edge (57) is bifurcated, wherein the legs (51, 53) extend up to the respective first and second first region edge lines (22, 23) or core edge lines (8, 9), and further wherein the average density of the second region (24) is at least 20% lower, preferably at least 30% lower, most preferably at least 50% lower than the average density of the first region (12).)
1. A disposable sanitary article (1), such as a sanitary napkin, a pad, an incontinence pad or a diaper, whereby said article has a transverse direction (x), a longitudinal direction (y) and a longitudinal centre line (A) dividing the article into two mutually symmetrical and mirror image portions (I) and (II), whereby said article (1) has a front portion (2), a crotch portion (3) and a back portion (4), and said article (1) comprises a liquid permeable topsheet (30), a liquid impermeable backsheet (31) and an absorbent core (6) arranged between the topsheet (30) and the backsheet (31), and optionally a liquid acquisition sheet (36) arranged between the topsheet (30) and the core (6), wherebyThe outer contour of the absorbent core (6) is defined by mirrored first and second core edge lines (8, 9), and the absorbent core (6) is delimited by a core front edge (7) in the front portion (2) and a core rear edge (57) in the rear portion (4), whereby the absorbent core (6) comprises a first region (12) extending across the crotch portion (3) from a first region front edge (67) in the front portion (2) to the rear portion (4) in the longitudinal direction (y) of the article (1), and wherein the outer contour of the first region (12) is defined by mirrored first and second first region edge lines (22, 23), and whereby said first region (12) comprises a head portion (13) and two leg portions (15, 16), the two leg portions extend symmetrically about a centre line (A) and in the longitudinal direction (y) of the article (1), from a common leg starting point (a) in the crotch portion (3).0) Starts and branches off, extends across a part of the crotch portion (3) towards individual leg ends (17, 18) in the rear portion (4), whereby a distance (a) in the transverse direction (x) between facing sides (19, 20) of the respective legs (15, 16)x) Varies in the longitudinal direction (y), whereby the maximum distance (a) in the transverse direction (x) between facing sides (19, 20) of the respective leg parts (15, 16)1) Is located in the crotch portion (3) at a position in the longitudinal direction (y) corresponding to the position of the crotch point (21), whereby said facing sides (19, 20) of the respective leg portions (15, 16) converge rearwardly in the longitudinal direction (y) such that said distance (a)x) From the maximum distance (a)1) Reduced to a minimum distance (a)2) Whereby said absorbent core (6) further comprises a second area (24) at least partly surrounded by said first area (12) and extending between said leg portions (15, 16) in the transverse direction (x) and from a leg portion origin (a) in said crotch portion (3) in the longitudinal direction (y)0) An end point (a) extending into the rear portion (4)1) The method is characterized in that the method comprises the following steps of,
-the first region (12) has its narrowest width (M) in the transverse direction (x) at the location of a transition (5) within the front portion (2) or between the front portion (2) and the crotch portion (3),
-the absorbent core (6) comprises at least one compression line in the crotch portion (3), said at least one compression line forming a substantially inverted V-shape comprising a first leg (51), a second leg (53) and a common front tip (52), and wherein the front tip (52) is located on the centre line, andhas an imaginary contact point (a) which is in contact with an imaginary front dividing line (230) dividing the article (1) into a front part (2) and a crotch part (3)50) The first and second legs (51, 53) being at a mutual angle (a) of 30-120 DEG1) Diverge towards the core rear edge (57), wherein the legs (51, 53) extend up to the respective first and second first region edge lines (22, 23) or core edge lines (8, 9), and wherein
-the average density of the second region (24) is at least 20% lower than the average density of the first region (12), preferably at least 30% lower, most preferably at least 50% lower.
2. The disposable hygiene article (1) according to claim 1, wherein the absorbent core (6) comprises a first back compression line (61) and a second back compression line (63) in the crotch portion (3), wherein these lines (61, 63) diverge from each other in a direction towards the core front edge (7), and each line (61, 63) has a divergence angle (a) of 15-60 ° with respect to the extension of the centerline (a)2,ɑ3) Wherein the lines (61, 63) have an extension up to the respective first and second first region edge lines (22, 23) and/or the respective first and second core edge lines (8, 9).
3. The disposable sanitary article (1) according to claim 2, wherein said first and second rear compression lines (61; 63) are spaced apart from each other in the transverse direction (x) so that there is no common rear tip (62).
4. The disposable sanitary article (1) according to claim 2, wherein the first and second back compression lines (61; 63) form a V-shape comprising a common back tip (62), wherein the lines (61; 63) intersect at the back tip (62), the tip (62) having an imaginary contact point (a) contacting an imaginary back split line (340) dividing the article (1) into the crotch portion (3) and the back portion (4)80)。
5. The disposable sanitary article (1) according to any one of the preceding claims, wherein said compression lines (51, 53; 61, 63) are obtained by groove compressing said core (6) and optionally acquisition sheet and/or topsheet from the topsheet (30) side or backsheet (31) side of the article (1) with high pressure compression.
6. The disposable sanitary article (1) according to any one of the preceding claims, wherein said second region (24) comprises a central region (25) extending symmetrically about said centerline (A) and being longer in the longitudinal direction (y) than in the transverse direction (x), and a rear section (38) extending longitudinally and symmetrically about the centerline (A) and being in contact with the central region (25) and being delimited by the facing sides (19, 20) of the respective foot portions (15, 16).
7. The disposable sanitary article (1) according to claim 6, wherein said central area (25) is comprised at a foot starting point (a)0) And the central region end point (a)e) Along said centre line (a), a weakened compression line (250).
8. The disposable sanitary article (1) according to claim 6 or 7, wherein the maximum width (a) of the central area (25)1) 10-50mm and 50-110mm in length, and the minimum width (a) of the rear section (38) delimited by the facing sides (19, 20) of the respective foot portion (15, 16)2) 5-30mm in length and 30-110mm in length.
9. The disposable sanitary article (1) according to any one of claims 6-8, wherein the central region (25) extends in the thickness direction (D) of the article such that the central region (25) protrudes outwardly from the plane of the first region (12).
10. The disposable sanitary article (1) according to any one of the preceding claims, wherein the average density of the absorbent material of the first zone (12) is 150-220kg/m3Preferably 160-210kg/m3And the average density of the absorbent material of the second zone (24) is 70-150kg/m3Preferably 80 to 130kg/m3。
11. The disposable hygiene article (1) according to any one of the preceding claims, wherein a higher average density of the absorbent material is obtained by compressing and/or providing the first area (12) with an embossing pattern (40) covering at least a part of the first area (12), and wherein the second area (24) is free of the embossing pattern (40).
12. The disposable sanitary article (1) according to claim 11, wherein the first area (12) is compressed more than the second area (24) and the first area (12) is stiffer than the second area (24).
13. The disposable sanitary article according to claim 11 or 12, wherein the embossing pattern (40) comprises individual dots (15') placed in a predetermined pattern.
14. The disposable sanitary article (1) according to any one of the preceding claims, further comprising a liquid acquisition sheet (36) located between the topsheet (30) and the absorbent core (6).
15. The disposable sanitary article (1) according to claim 14, wherein said liquid acquisition sheet (36) consists of an airlaid nonwoven having a grammage of 50-100 gsm.
16. The disposable sanitary article (1) according to claim 14, wherein the liquid acquisition sheet (36) consists of a spunlace nonwoven having a grammage of 30-90 gsm.
17. The disposable hygiene article (1) according to claim 14, wherein the liquid acquisition sheet (36) consists of a high loft fibrous material having a grammage of 30-90 gsm.
18. The disposable sanitary article (1) according to any of the preceding claims 14-17, wherein the liquid acquisition sheet (36) has a greater extension than the core (6) in both the transversal (x) and longitudinal (y) extension of the core (6) and is in contact with the core (6).
19. The disposable hygiene article (1) according to claim 18, wherein the liquid acquisition sheet (36) consists of a high loft fibrous material and wherein the first region (12) of the core is embossed while the edge region (26) of the liquid acquisition sheet (36) is free of an embossing pattern and/or compression.
20. The disposable sanitary article (1) according to any one of the preceding claims, wherein the narrowest width (M) in the transverse direction (x) in the front portion (2) is from 15 to 45 mm.
21. The disposable sanitary article (1) according to any one of the preceding claims, wherein said second region (24) covers from 10% to 50% of the total area of the core (6).
22. The disposable sanitary article (1) according to any one of the preceding claims, wherein the position of the narrowest width (M) is at a distance of 0-10mm from the front tip (52) in the longitudinal direction (y).
23. The disposable sanitary article (1) according to any one of the preceding claims, wherein said common front tip (52) is located 40-80mm from said crotch point (21).
24. Method for manufacturing a disposable article (1) according to any of claims 1-23, comprising the steps of:
-feeding a liquid permeable topsheet material layer, a liquid impermeable backsheet material layer and an absorbent material layer arranged to be positioned between the topsheet material layer and the backsheet material layer, and optionally an acquisition material layer arranged to be positioned between the topsheet material layer and the absorbent material layer;
-forming the first area (12) and the second area (24) of the core (6) by compressing the first area (12) more than the second area (24) and/or by embossing the embossing pattern (40) to a section providing the first area (12) within the core (6) and providing a further step of forming compression lines of a substantially inverted V-shape and optionally further compression lines by high pressure compression from the topsheet (30) side or the backsheet (31) side of the core (6),
-optionally, providing a starting point (a) along the centre line (a)0) And the central region end point (a)e) A weakened compression line (250) extending therebetween.
Technical Field
The present invention relates to disposable hygiene articles, such as sanitary napkins, liners, incontinence pads or diapers, which are designed such that they take a specific form when in use to provide improved fit and leakage-proof safety. The invention also relates to a method for manufacturing a disposable sanitary article.
Background
Disposable hygiene articles need to have good absorption properties, comfort and to provide leakage safety and good fit to the user. Various designs and methods have been employed in sanitary articles to make them conform well to the contours of the user's body and not dislodge during use. For example, in applicant's own prior application WO2008/004961a1, an absorbent article having improved fit has been shown. The absorbent article comprises an absorbent core comprising a first region having two legs extending across at least a part of the crotch portion in the longitudinal direction of the article towards the ends of the individual legs in the rear portion. The legs are symmetrically arranged about a longitudinal centre line and the distance between facing sides of the respective legs in the transverse direction varies in the longitudinal direction. The maximum distance is located in the crotch portion, and the position in the longitudinal direction corresponds to the position of the crotch point. The facing sides of the respective legs converge rearwardly in the longitudinal direction such that the distance decreases from the maximum distance to a minimum distance in the rear portion. The absorbent core further comprises a second region surrounding said first region and extending between said first region and the periphery of said article. The average density of the absorbent core in the second region is lower than the average density in the first region. By this design, improved leakage security is obtained with good fit and correct and reliable placement of the article. However, despite efforts to improve the fit of articles, there is still a desire to further improve the fit of articles and how the articles conform to the body of the user. Furthermore, there is a need for a simple method of manufacturing such products on existing equipment.
Disclosure of Invention
It has been found that despite the prior art solutions for disposable sanitary articles, there is still a need to improve the fit of the article, in particular how the article conforms to the body of the user. There is a need for better control of how the article bends and fits the body, especially in the case of a crotch portion comprising the central region of the article. It is important to obtain a good and close fit to the body in the front, crotch and back parts of the article. It is also important that existing equipment can be used to manufacture articles with minimal modification.
Accordingly, it is an object of the present disclosure to provide a disposable hygiene article having improved article fit and an improved way of conforming the article to the body of the user. It is an object to provide a body conforming article in an improved way in at least the front and crotch portions of the article.
In addition, it is an object of the present invention to provide a disposable absorbent sanitary article with improved comfort, while the absorbency of the article is satisfactory. The disposable hygiene article may be a sanitary napkin, a pad, an incontinence pad or a diaper.
Further, it is an object of the present disclosure to provide a disposable sanitary article which can be easily manufactured in existing equipment with minimal modification.
The above objects are achieved by the disposable sanitary article of the present disclosure as defined in the appended claims.
The present invention therefore relates to a disposable sanitary article, such as a sanitary napkin, a pad, an incontinence pad or a diaper, said article having a transverse direction, a longitudinal direction and a longitudinal centre line dividing the article into two mirror image parts which are symmetrical to each other. The article has a front portion, a crotch portion and a back portion. The article comprises a liquid permeable topsheet, a liquid impermeable backsheet, an absorbent core disposed between the topsheet and the backsheet, and optionally a liquid acquisition sheet disposed between the topsheet and the core. The outer contour of the absorbent core is defined by mirrored first and second core edge lines, and the core is bounded by a core front edge in the front portion and a core rear edge in the rear portion. The absorbent core comprises a first region extending in the longitudinal direction of the article from a first region front edge in the front portion to the back portion across the crotch portion. The outer contour of the first region is defined by mirrored first and second first region edge lines, said first region comprising a head portion and two leg portions extending symmetrically about said centre line and in the longitudinal direction of the article, starting from a common leg portion origin in the crotch portion and diverging, extending across a part of the crotch portion towards individual leg portion ends in the rear portion. The distance in the transverse direction between the facing sides of the respective leg portions varies in the longitudinal direction, whereby the maximum distance in the transverse direction between the facing sides of the respective leg portions is located in the crotch portion at a position corresponding to the crotch point position in the longitudinal direction. The facing sides of the respective leg portions converge longitudinally rearwardly such that the distance decreases from the maximum distance to a minimum distance. The absorbent core further comprises a second region at least partially enclosed by the first region and extending laterally between the leg portions and longitudinally from a leg portion origin in the crotch portion to an end point in the rear portion. The first region has its narrowest width in the transverse direction in the front portion or at the transition between the front portion and the crotch portion. The absorbent core comprises at least one compression line in the crotch portion, the at least one compression line forming a substantially inverted V-shape comprising a first leg, a second leg and a common front tip. The front tip is located on the center line a and has an imaginary contact point with an imaginary front dividing line dividing the article into a front portion and a crotch portion. The first leg and the second leg diverge at a mutual angle of 30-120 deg. towards the rear edge of the core. The legs extend up to respective first and second first region edge lines or core edge lines. Furthermore, the average density of the second region is at least 20% lower, preferably at least 30% lower, most preferably at least 50% lower than the average density of the first region. The fit of the article is improved in the front and crotch portions of the article by having a higher density and thus a stiffer front compression line in the first region, which improves the lateral and diagonal bending of the front portion of the article towards the body of the user during use. Also, the article will remain in place during use in an improved manner.
The absorbent core may comprise a first back compression line and a second back compression line in the crotch portion, wherein these lines diverge from each other in a direction towards the front edge of the core. Each line may have a bifurcation angle of 15-60 deg. with respect to the extension of the centerline. The line may have an extension up to the respective first and second first region edge lines and/or the respective first and second core edge lines. The rear compression lines also promote lateral bending of the rear portion of the article during use, thus further improving the fit of the product in the crotch and rear portions of the article.
The front and rear compression lines are straight or substantially straight lines produced by a groove or line compression tool having a straight shape. However, in products, there may be slight variations due to the nature of the compressible material used in the absorbent article.
The first and second back compression lines may be laterally spaced from each other so that there is no common back tip. In this way, for example, the rear section of the article may remain intact.
According to another variant, the first and second back-compression lines may form a V-shape comprising a common back tip at which the lines (i.e. the first and second back-compression lines) intersect. The rear tip suitably has an imaginary contact point with an imaginary rear dividing line dividing the article into a crotch portion and a rear portion. In this way the product will bend more effectively in the area outside the central area of the second area.
The compression lines may be obtained by compressing the core and optionally the acquisition sheet and/or topsheet from the topsheet side or the backsheet side of the article with high pressure compression to groove or line compression. In this way all plies are embossed to further improve the bending properties of the article during use. Optionally, the backsheet is not compressed.
The second region includes a central region extending symmetrically about the center line and having an extension in the longitudinal direction longer than an extension in the lateral direction. The second region also includes a rear section extending longitudinally and symmetrically about the centerline and in contact with the central region. The central region and the rear section are defined by facing sides of respective leg portions. Thus, the central region may provide at least a portion of the wetted area of the article. Thus, the central region may provide at least a portion of the wetted area of the article.
The central region may include a weakened compression line extending along the centerline between the foot portion endpoint and the central region endpoint. In this way, longitudinal bending of the central region towards the genitals of the user during use may be further facilitated.
The maximum width of the central region may be 10-50mm and the length may be 50-110 mm. In this way, the liquid absorption properties in the wet area of the article can be improved. The minimum width of the rear section, defined by the facing sides of the respective leg portions, may be 5-30mm and the length may be 30-110 mm. In this way, the fit of the rear section to the user's body may be improved.
The central region may extend in the thickness direction of the article such that it projects outwardly from the plane of the first region. In this way, a raised portion is provided which can be brought into contact with the genitals of the user in an easy manner during use.
The average density of the absorbent material in the first region may be 150-220kg/m3Preferably 160-210kg/m3. The average density of the absorbent material of the second zone may be in the range of 70-150kg/m3Preferably 80 to 130kg/m3. How the density is measured as referred to herein will be described later in the detailed description. The lower density region allows liquid to enter the core quickly, while the higher density provides better liquid distribution and also allows liquid to be absorbed in a repeated manner. Therefore, better utilization can be achievedThe entire capacity of the core is used. The low density region also allows the acquisition layer to be omitted from the article.
The first region is suitably more compressed than the second region, and the first region is harder than the second region. Thus, a higher average density of the absorbent material is obtained in the first area in at least a part of the first area than in the second area. In this way, the bending properties of the article can be controlled in an improved manner. A higher average density of the absorbent material may be obtained by compressing and/or providing the first area with an embossing pattern covering at least a part of the first area, and wherein the second area is free of the embossing pattern. With this trial, an article can be easily manufactured while hardness characteristics can be controlled in a desired manner. The embossing pattern may comprise individual dots placed in a predetermined pattern. In this way, an aesthetically pleasing product may also be provided.
The disposable hygiene article may further comprise a liquid acquisition sheet located between the topsheet and the core. In this way, liquid dispensing characteristics may be improved. The fluid acquisition sheet may have a grammage of 50 to 100gsm (g/m)3) An air-laid nonwoven fabric. Alternatively, the liquid acquisition sheet may be composed of a spunlace nonwoven having a grammage of 30-90 gsm. Further, the liquid acquisition sheet may be comprised of a high loft fibrous material having a grammage of 30-90 gsm. Different materials may provide different properties, for example by using air-laying or hydroentangling, which may provide a thin product, while with high loft, a more lofty product may be provided.
The liquid acquisition sheet may have a greater extension than the core in both the transverse and longitudinal extension of the core and be positioned in contact with the core. In this way, an article with high comfort may be provided. Furthermore, since the liquid acquisition sheet covers and in this way conceals the edges of the core which may not be flat, the visual appearance of the article may be improved.
According to one variant, the liquid acquisition sheet may be composed of a fibrous material of high loft. The first region of the core may be embossed and the edge region of the liquid acquisition sheet may be free of the embossing pattern and/or compression. In this way, an article with soft sides can be provided.
The narrowest width in the front portion is suitably 15 to 45mm in the transverse direction. In this way, the article can be anchored between the user's tendons forming part of the muscle group originating inside the pelvic diaphragm and connected along the thighs. Anchoring can thus take place in an optimal manner.
The second region may cover 10-50% of the total area of the core. In this way, a soft area may be provided, while bending of the article may be controlled.
The position of the narrowest width of the core may be 0-10mm longitudinally from the forward tip. In this way, the front portion may be provided with improved bending properties. The front tip can be kept at a distance of 40-80mm from the crotch point and thus ensure that the wet area does not bend during use and thereby negatively affect the absorption properties.
The invention also relates to a method for manufacturing the above-mentioned disposable article, comprising the steps of:
-feeding a liquid permeable topsheet material layer, a liquid impermeable backsheet material layer and an absorbent material layer arranged to be positioned between the topsheet material layer and the backsheet material layer, and optionally an acquisition material layer arranged to be positioned between the topsheet material layer and the absorbent material layer:
-forming the first and second areas of the core by compressing the first area more than the second area, and/or by performing the step of embossing the embossing pattern to a section providing the first area within the core, and providing a further step of forming compression lines of a substantially inverted V-shape and optionally further compression lines by high pressure compression from the topsheet side or the backsheet side of the core,
-optionally, providing a weakened compression line extending along the centre line between the starting point and the end point of the central region.
Further objects, features and advantages of the present disposable hygiene article and the method for manufacturing the same are described in the following detailed description with reference to the accompanying drawings.
Drawings
Fig. 1 schematically illustrates a plan view of an exemplary disposable hygiene article according to the present disclosure;
FIG. 2 schematically illustrates a plan view of another exemplary disposable hygiene article according to the present disclosure;
FIG. 3 schematically illustrates a plan view of yet another exemplary disposable hygiene article according to the present disclosure;
FIG. 4 schematically illustrates a first region and a second region in a disposable hygiene article according to the present disclosure;
FIG. 5 shows a side view of the disposable hygiene article of FIG. 3;
FIG. 6 schematically illustrates a plan view of another exemplary disposable hygiene article according to the present disclosure;
fig. 7 schematically illustrates an article according to the present disclosure when a bending force is applied to the article in use, i.e. during use.
Detailed Description
The disposable hygiene article of the present disclosure is an absorbent article for personal hygiene and may be, for example, a sanitary napkin, a pad, an incontinence pad or a diaper. Such articles are commonly used for collecting and storing bodily exudates, such as urine, faeces or menstrual fluid. The absorbent article is disposable, which means that it is intended to be used only once and discarded thereafter, rather than being cleaned and reused. The absorbent article may suitably be a sanitary towel and the design of the article is particularly suitable for sanitary towels.
A plan view of an embodiment of a disposable sanitary article 1 according to the present disclosure, which is a sanitary napkin, is shown in each of fig. 1 to 4 and 6. As shown, all embodiments of the disposable hygiene article 1 of the present disclosure have a transverse direction x, a longitudinal direction y and a longitudinal centerline a. The article may be divided into mirrored first and second longitudinal portions I and II, wherein the longitudinal portions are symmetrical in shape. The term "symmetrical about the longitudinal centre line a" means herein that each point on a first longitudinal portion I on a first side of the longitudinal centre line a in the article has a corresponding point on a second longitudinal portion II on the other side of the longitudinal centre line a in the article; the two points are related to each other by reflection in a plane located on the longitudinal centre line a. For example, a portion of the
The total length of the article 1 in the longitudinal direction is the length b, which is the sum of the lengths of the front portion length b1, the crotch portion length b2 and the rear portion length b3 and amounts to 100% of the length of the article. The article 1 further has a
In use, the
The
The
The disposable hygiene article of the present disclosure comprises an absorbent core, which is indicated in the figures with
Typically, the core may be of unitary construction, whereby the manufacturing process may be simplified, for example. In this context, the phrase "unitary structure" is intended to mean that the absorbent core is composed of substantially one type of material, which is substantially the same material, or substantially the same combination of two or more materials throughout the absorbent core. The density and concentration of the material changes, but these changes are limited to those obtained without introducing regions that have been separately formed and then physically joined to each other. For example, when the absorbent core comprises a matrix of hydrophilic fibers and superabsorbent material as described above, the relative concentrations of superabsorbent material and fibers may differ in different parts of the core. However, the absorbent core of the unitary structure does not comprise layers or laminates of different compositions. Also, variations in the density or concentration of the various components in the longitudinal, transverse or thickness direction of the absorbent core are acceptable, but the core should not include regions or layers of different components that are formed separately and subsequently joined together. Examples of methods for manufacturing the absorbent core will be described below.
As shown in fig. 1 to 4 and 6, the outer contour of the
The
The
As shown, the
The facing sides 19, 20 of the
The
The
Typically, the absorbent core has an asymmetric shape over the longitudinal extension, but the first and second longitudinal portions are symmetric about the centre line a over the transverse extension. The core may have different shapes, but the periphery of the core defines a shape in which the head and at least one neck region (i.e. a region having a smaller width in the transverse direction) are located in the front or transition region of the core. In this way, the article can better conform to the shape of the body in the region where the front transitions into the crotch portion. In practice this means that the article can bend more easily in the transverse direction in the region of the neck. Thus, the front portion and the core head portion may be bent towards the user, whereby the front portion may better cover the pubic region of the wearer, while the crotch portion can be positioned close to the genital region of the female wearer. In addition, the article will better remain in its position during use. The neck region of the core may be the same as where the first region has its narrowest width, or may be spaced therefrom. Figure 7 shows how the product bends in use.
Generally, as described above, the core has a unitary structure made from conventional core materials in a single step. The first and second areas refer to areas of the core having different properties, i.e. different densities, and which may be embossed and/or printed in different designs, and the first area is harder than the second area. In this way, the first and second regions may be distinguished by different physical characteristics and visually, and by virtue of the different characteristics in the regions, the fit of the product may be improved and/or the positioning of the product on, for example, the user's undergarment may be facilitated.
As shown in fig. 1 to 3, the
In case the
The longitudinal first region edges 22, 23 of the core may be substantially parallel in the
The average density of the
Furthermore, the absorbent article preferably comprises at least one rear compression line as shown in fig. 2 and 3. According to the embodiment shown in fig. 2 and 3, the
In the embodiment shown in fig. 2, the first
In the embodiment shown in fig. 3, the first and second back
In both embodiments, the first
In the embodiment shown in fig. 2 and 3, the first
Furthermore, in the embodiment shown in fig. 2 and 3, the
By substantially inverted V-shape or V-shape is meant that the shape is symmetrical with respect to the centre line a, or that the inverted V-shape or V-shape is slightly inclined with respect to the centre line a, for example due to manufacturing tolerances. The lines forming the V-shape are substantially straight, i.e. not curved. Thus, the respective legs in the respective longitudinal sections I and II may have different angles of inclination with respect to the centre line a. For example, when the inverted V-shape is symmetrical, the end point a10And a20The line in between is transverse and substantially not inclined with respect to the transverse direction x. In a similar manner, endpoint a60And a70And endpoint a30And a40The lines in between are transverse. However, there may be a smaller inclination, but the inclination of the line extending between the end points should be less than 5 °, i.e. 0-5 °, which means that at the end point a10And a20The inclination of the line in between with respect to the transverse extension x should be less than 5 deg.. Furthermore, the length of the individual legs in the respective longitudinal sections may be different. The difference in length is at most 10%. Example (b)For example, if the length of the legs in the first longitudinal section I is 40mm, the length of the legs in the second longitudinal section should be in the range of 36 to 44 mm.
The back and
The
As shown in FIG. 3, the
Absorbent articles according to the present disclosure may further comprise a liquid acquisition sheet which serves as a liquid distribution layer. The liquid acquisition sheet is positioned between the topsheet and the core and is suitably placed on top of the absorbent core. Figures 1 and 3 schematically show the layers of an article according to the invention. The liquid acquisition sheet is shown at 36. The liquid acquisition sheet is adapted to quickly receive and temporarily store discharged liquid before it is absorbed by the absorbent core. Such an acquisition distribution layer may be comprised of, for example, an airlaid nonwoven, a spunlace nonwoven, a high loft nonwoven, or a foam material. The nonwoven material may be hydrophilic. The hydrophilic material may be obtained by adding a surfactant.
Airlaid nonwovens can be made from fluff, wood pulp, in which case the fluff fibers are dispersed into a rapidly moving air stream and consolidated onto a moving screen by pressure and vacuum. The web may be bonded with a resin and/or a thermoplastic resin dispersed in the pulp. The web may be thermally bonded (by heat), latex bonded (by adhesive) or multiple bonds (a combination of thermal bonding and latex bonding) or mechanically bonded (high compression and temperature, by hydrogen bonding). The grammage of the airlaid nonwoven may suitably be from 50 to 100 gsm.
The high loft material is a nonwoven material and may be substantially free of absorbent fibers and superabsorbent material. The high loft nonwoven material may comprise thermoplastic polymer fibers and may be selected from, but is not limited to, polyesters, polyamides, and polyolefins such as Polyethylene (PE) and polypropylene (PP), and may be a mixture of any of these. High loft materials refer to low density, bulky fabrics compared to flat paper-like fabrics. High loft webs are characterized by relatively low density. This means that there is a relatively large amount of void space between the fibers. The high loft nonwoven fibrous layer of the present invention may generally have less than 0.200g/cc (200 kg/m)3) In particular in the range from 0.015g/cc to 0.150g/cc (15 kg/m)3To 150kg/m3) Range of (1)Especially 0.030g/cc to 0.100g/cc (30 to 100 kg/m)3) For example, 0.065g/cc (65 kg/m)3) Within the range of (1).
The average density can be calculated by dividing the basis weight of the high loft layer by the thickness measured at 0.5kPa pressure (see method details below). Typically, the high loft material has a thickness of greater than about 0.5 mm, for example greater than 1mm or suitably 1.5-2.0 mm, and a low solids content, typically less than 15% by volume. The high loft nonwoven layer may advantageously be a spunmelt nonwoven layer. Spunmelt is a generic term describing the manufacture of nonwoven webs directly from thermoplastic polymers. It comprises two processes and a combination of both: spun (also known as spunbond) nonwovens and meltblown nonwovens. In the spinning process, the polymer particles are melted and the molten polymer is extruded through a spinneret. The continuous filaments are cooled and deposited onto a conveyor to form a uniform web. Some residual temperatures may cause the filaments to adhere to each other, but this is not considered the primary method of adhesion. The advantage of the spinning process is to give the nonwoven more strength, but the flexibility of the raw material is more limited. Coextrusion of the second component is commonly used in several spinning processes to provide additional properties or bonding capability. In meltblown web formation, a low viscosity polymer is extruded into a high velocity gas stream as it exits the spinneret. This disperses the melt, causing it to solidify and spread into a fibrous web. The liquid acquisition sheet material may be a spunbond material and may be a spunbond-melt bond-spunbond (SMS) material. The high loft nonwoven layer may in particular have a thickness in the range of 0.30mm to 2.00mm, e.g. 1.0mm, measured at a pressure of 0.5kPa (according to the test method described further below). The grammage, i.e. basis weight, of the high loft material may be, for example, in the range of 15gsm to 500gsm, in particular in the range of 30gsm to 200gsm, such as 30-90gsm, such as 64 gsm.
According to another variation, the acquisition sheet is a spunlace (also known as spunbond) nonwoven material. Hydroentangled nonwoven products are obtained by a process of hydroentangling loose fibrous webs with high pressure by means of rows of water jets; this process entangles the fabric and interconnects the fibers. Hydroentangled nonwoven fibers or hydroentangling have several terms such as air jet, needle, water or hydro entangling, but the terms hydroentangling or hydroentangling are the most commonly used in the nonwoven industry. The raw material of the acquisition sheet may be polypropylene (PP), Polyethylene (PE), Polyester (PET), Polyamide (PA), cellulose fibers or combinations thereof, and different weights and compositions are possible, such as viscose, polyester, cotton, nylon and ultra-fine fibers, with viscose being the most common raw material. Thus, if a combination of different fibers is used, this may be a mixture of fibers from different polymers, although each fiber may also include a different polymer (e.g., a PP/PE bicomponent fiber or PP/PE copolymer). Where appropriate, the plastic film may consist of PE or PP, PET, PLA or amyl (or, for that matter, any other thermoplastic polymer) or a mixture or copolymer of the aforementioned polymers. Hydroentangled materials typically include polypropylene or polyethylene fibers, which provide the best comfort to the nonwoven material. Other suitable fibers for making the nonwoven material are, for example, natural fibers such as bamboo, cotton and linen. The grammage of the spunlace nonwoven material may typically be 40-90 gsm.
In accordance with the present disclosure, the
Fig. 6 shows another example of a disposable hygiene article according to the present disclosure. The article 1 comprises a
As previously explained in connection with fig. 1 to 3, the
The facing sides 19, 20 of the
Furthermore, the
The width M of the first region, which has a higher density and is therefore stiffer than the second region, is preferably between 15mm and 45mm, more preferably between 25mm and 35 mm. If the width M exceeds about 35mm, the article 1 may be uncomfortable for most wearers. When said width M substantially corresponds to the distance between said tendons of the wearer, and with the article positioned with the transition portion between the tendons, it will be less likely that the article will move from its position.
The two
As described above, the
Suitably, the thickness of the
Furthermore, if the absorbent material comprises superabsorbent polymers (SAP), the weight and volume of SAP is omitted when calculating the density of the first and
Material should be present in the lower
Many methods for measuring the average density of an absorbent core or the average density of a sample have been described in the literature. In particular, the average density of the absorbent core sample can be measured according to the following steps:
the absorbent article has been carefully layered: any inner layer or backsheet is removed leaving only a unitary core.
-applying a pressure of 0.5kPa to the absorbent core by means of a platen which is smaller than the area of the sample of the absorbent core where the density is to be measured so as to place the platen in the area to be measured.
The thickness of the sample was measured under this pressure.
Cutting out the samples whose density is to be calculated from the core and calculating the surface weight (g/cm) of these samples from their mass/surface area2)。
-calculating the average density of these areas from the surface weight and thickness. The average density (kg/m) was calculated by dividing the surface weight by the thickness3)。
As shown in fig. 7, the geometric design of the
In use, the
The
Where the article comprises a
The
By providing the
Furthermore, the absorbent article 1 can be firmly anchored in use, since the width M of the
In addition, the higher average density of the
A suitable technique for making the absorbent cores of the present disclosure is mat forming by air-laying. In this process, a gas permeable mold is provided. The fibrous material is air-laid into the molds and the molds are filled to produce the absorbent core therein in a desired amount of fibrous material.
After the
Thus, the first region of the core is more compressed than the second region. Alternatively or additionally, the first area is embossed to provide only a higher compression or to further increase the level of compression achieved by the compression. If compression and embossing are separate steps, the embossing step of the embossed pattern may be performed simultaneously with or subsequent to the compression of the zone providing the first area. The embossed pattern is suitably visible through the topsheet. The compression and embossing may be performed through the topsheet or backsheet side of the core.
The core may be compressed by the groove to provide a compression line comprising a weakened compression line. This is typically done from the backsheet side of the core, but depending on the process equipment, it may be done from the topsheet side of the core.
In the efficient mat forming process today, mat forming wheels are used, as described in US 4765780, SE9401542-7 and EP-a 2-1253231. The air-permeable molds are evenly spaced around the periphery of the slab forming wheel. The fibrous material (and any other material that may be desired) is fed from the factory through a blower and onto the mat-forming wheel through the mat-forming hood. More than one mat-forming hood may be present per forming wheel and the concentrations of the various components may vary in different hoods.
In an alternative to forming in a mat-forming wheel, the absorbent core of the invention may be manufactured by laying fibrous material (together with any other material that may be required) on a web having a profile that ultimately results in a density difference over different portions of the web material. The material may be prefabricated and rolled into rolls.
Alternatively, the
In this way, regions of different density can be established within the
As shown in fig. 1, the absorbent article 1 typically comprises, in addition to the
The
In this manufacturing method, a liquid permeable topsheet material layer, a liquid impermeable backsheet material layer and an absorbent material layer are fed to a manufacturing apparatus. The core is arranged to be positioned between a layer of topsheet material and a layer of backsheet material. The acquisition material layer is arranged to be located between the topsheet material layer and the absorbent material layer.
The
However, even if the absorbent article 1 shown in fig. 1 and 2 includes the
Furthermore, in an alternative embodiment, the absorbent article 1 may comprise only the
The absorbent article 1 defined above may comprise any attachment means known in the art to allow fastening to the underwear of the wearer. Such means may include applying an adhesive coating or a friction coating to the garment-facing surface of the article. Furthermore, as mentioned above, the article 1 according to the invention may comprise an attachment flap ("wing") which extends in the transverse direction of the article 1 and is intended to be arranged around the crotch portion on the wearer's underwear. It is important, however, that the nature and placement of such attachment means does not significantly interfere with the function of the article 1 in use.
Although the above discussion has been exemplified by a sanitary napkin, the present invention can also be used with other absorbent articles such as diapers, incontinence pads or liners. For example, application of the present invention to diapers would provide similar benefits in terms of comfort, fit, and leakage prevention.
The invention is not to be considered as being limited by the foregoing description. Rather, the scope and limitation of the invention is defined by the appended claims.
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