3D additive movement system and method thereof
阅读说明:本技术 一种3d增材运动系统及其方法 (3D additive movement system and method thereof ) 是由 李艳梅 王利萍 陈小童 龙显杏 许伟喜 于 2019-11-29 设计创作,主要内容包括:本发明公开一种3D增材运动系统及其方法,包括打印平台正上方安装有镜像分布沿着X方向移动的X方向滑块,X方向滑块上安装有喷头支架,X方向滑块还支撑盘,喷头支架上固定安装有喷头,喷头内缠绕有电加热丝,支撑盘上端设有卷辊,卷辊上裹卷有纤维复合条;本发明每层打印均采用两个镜像分布的喷头同时向打印中心位置移动,在喷头移动过程中,根据事先设定好的位置进行纤维复合条喷出进行打印,相对于现有,每层均由单个喷头进行打印,提高打印效率。(The invention discloses a 3D material increase movement system and a method thereof, wherein an X-direction sliding block which is distributed in a mirror image mode and moves along the X direction is arranged right above a printing platform, a spray nozzle support is arranged on the X-direction sliding block, a supporting plate is further arranged on the X-direction sliding block, a spray nozzle is fixedly arranged on the spray nozzle support, an electric heating wire is wound in the spray nozzle, a winding roller is arranged at the upper end of the supporting plate, and a fiber composite strip is wound on the winding roller; according to the invention, two nozzles distributed in a mirror image mode are adopted for printing on each layer, the nozzles move towards the printing center at the same time, and the fiber composite strips are sprayed out to be printed according to the preset position in the moving process of the nozzles.)
1. A3D material increase movement system comprises a base (1), wherein bottom end part sliding rails (11) which are symmetrically distributed are arranged at the upper end of the base (1), and a sliding printing platform (12) is mounted on the bottom end part sliding rails (11), and is characterized in that X-direction sliding blocks (2) which are distributed in a mirror image mode and move along the X direction are mounted right above the printing platform (12), spray head supports (20) are mounted right below the X-direction sliding blocks (2), spray heads (21) are fixedly mounted on the spray head supports (20), and electric heating wires are wound in the spray heads (21);
a platform driving motor (13) is mounted on the base (1), a platform driving threaded rod (14) is arranged at the output end of the platform driving motor (13), and the platform driving motor (13) is connected with the platform driving threaded rod (14) in a threaded fit manner;
the upper end of the spray head support (20) is provided with a rotating motor (22), the upper end of the rotating motor (22) is provided with a rotating shaft (23), the upper end of the rotating shaft (23) is provided with a supporting plate (24), the upper end of the supporting plate (24) is provided with winding rollers (25) which are axially distributed, the winding rollers (25) are wrapped with fiber composite strips (3), the supporting plate (24) is provided with through holes (241) which correspond to the winding rollers (25) one by one, the lower end of each through hole (241) is provided with a clamping sleeve (26), and an elastic clamping piece is arranged in each clamping;
the lower end of the supporting disk (24) is provided with telescopic rods (27) which correspond to the clamping sleeves (26) one by one, springs (28) are sleeved on the telescopic rods (27), clamping strips (29) are arranged at the bottom ends of the telescopic rods (27), and arc-shaped elastic pieces (291) which are symmetrically distributed are arranged at one ends of the clamping strips (29);
shower nozzle support (20) upper end is equipped with electronic cylinder supporting shoe (4), be equipped with electronic jar (41) on electronic cylinder supporting shoe (4), the shrink pole top of electronic jar (41) is equipped with extrusion carousel supporting shoe (42), movable groove (421) have been seted up to extrusion carousel supporting shoe (42) one end, extrusion carousel back shaft is installed to movable groove (421) internal rotation, extrusion rotation is gone up fixed mounting and is had extrusion carousel (43) on the back shaft, extrusion carousel back shaft and extrusion carousel driving motor (44) output fixed connection, wherein extrusion carousel driving motor (44) fixed mounting is at extrusion carousel supporting shoe (42) lateral wall.
2. The 3D additive movement system according to claim 1, wherein a scraping bin (5) is installed right below the spray head support (20), and a scraping blade (51) is arranged at the front end of a bin opening of the scraping bin (5).
3. The 3D additive movement system according to claim 2, wherein an electric heating wire is embedded in the scraping bin (5) and melts the residual fiber composite material, a residual liquid storage tank (56) is arranged on the X-direction sliding block (2), the residual liquid storage tank (56) is communicated with the scraping bin (5) through a communicating pipe (57), a high-viscosity pump is arranged in the scraping bin (5), the molten fiber composite material in the scraping bin (5) is pumped into the residual liquid storage tank (56) through the high-viscosity pump, and collection of the residual fiber composite material is completed.
4. The 3D additive material movement system according to claim 3, wherein the upper end of the scraping bin (5) is provided with symmetrically distributed lifting sleeves (52), wherein the spray head bracket (20) is provided with a scraping bin lifting motor (53), the output end of the scraping bin lifting motor (53) is provided with a lifting screw (54), the lifting screw (54) is in threaded fit connection with any one of the lifting sleeves (52), and the lower end of the spray head bracket (20) is provided with a lifting guide post which is in sliding connection with the other lifting sleeve (52).
5. The 3D additive movement system according to claim 4, wherein a Z-axis guide rail (6) is fixedly mounted at the upper end of the printing platform (12), an upper end supporting platform (61) which slides up and down along the Z-axis guide rail (6) is mounted on the Z-axis guide rail (6), a Z-axis driving motor (62) is fixedly mounted at the upper end of the printing platform (12), a Z-axis threaded rod (63) is arranged at the output end of the Z-axis driving motor (62), and the Z-axis threaded rod (63) is connected with the upper end supporting platform (61) in a threaded fit manner.
6. The 3D additive movement system according to claim 5, wherein a Y-axis guide rail (64) is installed at the lower end of the upper end support platform (61), an X-direction support platform (65) which slides along the Y-axis guide rail (64) is installed on the Y-axis guide rail (64), a Y-axis driving motor (66) is fixedly installed at the lower end of the upper end support platform (61), a Y-axis threaded rod (67) is arranged at the output end of the Y-axis driving motor (66), and the Y-axis threaded rod (67) is connected with the X-direction support platform (65) in a threaded fit mode.
7. The 3D additive material movement system according to claim 6, wherein an X-axis guide rail (7) is installed at the lower end of the X-direction supporting platform (65), the X-direction sliding block (2) slides along the X-axis guide rail (7), X-axis driving motors (8) which are symmetrically distributed are fixedly installed at the lower end of the X-direction supporting platform (65), an X-axis threaded rod (81) is arranged at the output end of each X-axis driving motor (8), and the X-axis threaded rods (81) are respectively connected with the corresponding X-direction sliding blocks (2) in a thread fit mode.
8. A3D additive movement system according to claim 7, wherein its method of use, comprises the steps of:
firstly, the Z-axis driving motor (62) drives the upper end supporting platform (61) to move along the Z-axis direction through a Z-axis threaded rod (63), so that the height position of the upper end supporting platform (61) is adjusted, namely the spray head (21) is adjusted to a specified height position;
secondly, the Y-axis driving motor (66) drives the X-direction supporting platform (65) to move along the Y-axis direction through a Y-axis threaded rod (67), so that the Y-direction position of the X-direction supporting platform (65) is adjusted; the X-axis driving motor (8) drives the X-direction sliding block (2) to move along the X-axis direction through the X-axis threaded rod (81), so that the X-direction position of the X-direction sliding block (2) is adjusted, the spray head (21) reaches a specified position, and printing is ready;
thirdly, the fiber composite strips (3) extend into the spray head (21), the fiber composite strips (3) are melted by an electric heating wire, the melted fiber composite strips (3) are sprayed out from the spray head (21) for 3D printing, each layer of printing is carried out by simultaneously moving the spray heads (21) which are distributed in a mirror image manner to a printing center position, and the fiber composite strips (3) are sprayed out for printing according to a preset position in the moving process of the spray heads (21);
fourthly, when the fiber composite strips (3) need to be replaced, a contraction rod of an electric cylinder (41) drives an extrusion turntable supporting block (42) to move to the position right above a spray head (21), meanwhile, a rotating motor (22) drives a supporting disc (24) to rotate through a rotating shaft (23), so that the front ends of the fiber composite strips (3) corresponding to a target winding roller (25) are positioned right above the spray head (21), when the extrusion turntable supporting block (42) and the arc elastic sheets (291) are positioned right above the spray head (21), the extrusion turntable supporting block (42) extrudes the arc elastic sheets (291), so that the arc elastic sheets (291) are opened, the arc elastic sheets (291) loosen the fiber composite strips (3) between the extrusion turntable (43), the extrusion turntable (3) extrudes the fiber composite strips at the moment, the extrusion turntable driving motor (44) is started, and the extrusion turntable driving motor (44) drives the extrusion turntable (43) to rotate, the extrusion turntable (43) enables the fiber composite strips (3) to extend downwards at a uniform speed through friction force, when the fiber composite strips (3) extend into the spray head (21), the fiber composite strips (3) are melted by an electric heating wire, the melted fiber composite strips (3) are sprayed out from the spray head (21) for 3D printing, and the uniform speed downward extension of the fiber composite strips (3) is realized, namely the amount of the melted fiber composite strips (3) sprayed out by the spray head (21) in unit time is constant, so that the uniform spraying of the spray head (21) is realized;
fifthly, in the 3D printing process, scraping by a scraper (51) to enable the printing layer to be in a set value, and enabling the scraped fiber composite material to enter a scraping bin (5);
sixthly, melting the residual fiber composite material by an electric heating wire in the scraping bin (5), pumping the molten fiber composite material in the scraping bin (5) into a residual liquid storage tank (56) by a high-viscosity pump, and collecting the residual fiber composite material;
and seventhly, when the spray head (21) does not need to spray out the melted fiber composite strips (3), closing the spray head (21) and the extrusion turntable driving motor (44) to stop spraying out the spray head (21).
Technical Field
The invention belongs to the field of 3D additive printing, and particularly relates to a 3D additive movement system and a method thereof.
Background
The additive manufacturing technology (also called 3D printing technology) has been rapidly developed in recent years, and can be classified into: selective laser sintering (SLS, SLM), laser Stereolithography (SLA), laser digital processing (DLP), fuse deposition process (FDM), etc. Among a plurality of additive manufacturing and forming processes, the fuse deposition process is popular with users because of the characteristics of low wire cost and simple equipment principle, and the printer of the existing fuse deposition process is applied in the fields of medical sanitation, animation creation, mold design and the like. With the in-depth knowledge of the fuse deposition process, higher requirements are also put on the process, such as: higher molding efficiency, etc.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a 3D additive movement system and a method thereof, and solves the problem of low forming efficiency of 3D additive movement in the prior art.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a 3D vibration material disk motion system, includes the base, and the base upper end is equipped with the bottom portion slide rail of symmetric distribution, installs gliding print platform on the slide rail of bottom portion, install the X direction slider that the mirror image distributes and remove along the X direction directly over the print platform, all install the shower nozzle support under the X direction slider, fixed mounting has the shower nozzle on the shower nozzle support, and the winding has electric heating wire in the shower nozzle.
Install platform driving motor on the base, platform driving motor output is equipped with platform drive threaded rod, wherein passes through screw-thread fit connection between platform driving motor and the platform drive threaded rod.
The utility model discloses a shower nozzle support, including shower nozzle support, rotating electrical machines, supporting disk, the supporting disk upper end is equipped with the rotating electrical machines, and the rotating electrical machines upper end is equipped with the rotation axis, and the rotation axis upper end is equipped with the supporting disk, and the supporting disk upper end is equipped with the winding up roller that the axial distributes, and the last parcel of winding up roller has the compound strip of fibre, has seted up on the supporting disk with the winding up roller one-.
The supporting disk lower extreme is equipped with and presss from both sides the cover one-to-one telescopic link, and the cover is equipped with the spring on the telescopic link, and the telescopic link bottom is equipped with the holding strip, and holding strip one end is equipped with the arc flexure strip of symmetric distribution.
The utility model discloses a shower nozzle support, including shower nozzle support, electronic jar support, extrusion carousel back shaft, extrusion carousel drive motor output fixed connection, wherein extrusion carousel drive motor fixed mounting is at extrusion carousel supporting shoe lateral wall, the shower nozzle support upper end is equipped with electronic jar supporting shoe, is equipped with electronic jar on the electronic jar supporting shoe, and the telescopic link top of electronic jar is equipped with extrusion carousel supporting shoe, and extrusion carousel supporting shoe one end has been seted up movable groove, and the extrusion carousel back shaft is installed to the movable groove internal rotation, and fixed mounting has the extrusion carousel on the.
Furthermore, a scraping bin is installed under the spray head support, and a scraper is arranged at the front end of a bin opening of the scraping bin.
Further, scrape and to inlay electric heating wire in getting the storehouse in the compression, electric heating wire melts surplus fiber composite, is equipped with the surplus liquid storage pot on the X direction slider, the surplus liquid storage pot with scrape and get between the storehouse through communicating pipe intercommunication, scrape and get and be equipped with the high viscosity pump in the storehouse, will scrape through the high viscosity pump and get the interior fiber composite who melts of storehouse and pump to the surplus liquid storage pot in, accomplish and collect surplus fiber composite.
Furthermore, the upper end of the scraping bin is provided with symmetrically distributed lifting sleeves, the spray head support is provided with a scraping bin lifting motor, the output end of the scraping bin lifting motor is provided with a lifting screw rod, the lifting screw rod is connected with any lifting sleeve in a threaded fit mode, the lower end of the spray head support is provided with a lifting guide pillar, and the lifting guide pillar is connected with another lifting sleeve in a sliding mode.
Further, printing platform upper end fixed mounting has the Z axle guide rail, installs gliding upper end supporting platform from top to bottom along the Z axle guide rail on the Z axle guide rail, and printing platform upper end fixed mounting has Z axle driving motor simultaneously, and Z axle driving motor output is equipped with the Z axle threaded rod, and the Z axle threaded rod passes through screw-thread fit with upper end supporting platform and is connected.
Furthermore, the Y-axis guide rail is installed to upper end supporting platform lower extreme, installs on the Y-axis guide rail along the gliding X direction supporting platform of Y-axis guide rail, and upper end supporting platform lower extreme fixed mounting has Y axle driving motor simultaneously, and Y axle driving motor output is equipped with the Y axle threaded rod, and the Y axle threaded rod passes through screw-thread fit with X direction supporting platform and is connected.
Furthermore, an X-axis guide rail is installed at the lower end of the X-direction supporting platform, an X-direction sliding block slides along the X-axis guide rail, X-axis driving motors which are symmetrically distributed are fixedly installed at the lower end of the X-direction supporting platform, an X-axis threaded rod is arranged at the output end of each X-axis driving motor, and the X-axis threaded rods are respectively connected with the corresponding X-direction sliding blocks in a threaded fit mode.
A 3D additive motion system, method of use thereof, comprising the steps of:
firstly, the Z-axis driving motor drives the upper end supporting platform to move along the Z-axis direction through a Z-axis threaded rod, so that the height position of the upper end supporting platform is adjusted, namely the spray head is adjusted to a specified height position;
secondly, the Y-axis driving motor drives the X-direction supporting platform to move along the Y-axis direction through the Y-axis threaded rod, so that the Y-direction position of the X-direction supporting platform is adjusted; the X-axis driving motor drives the X-direction sliding block to move along the X-axis direction through the X-axis threaded rod, so that the X-direction position of the X-direction sliding block is adjusted, the spray head reaches a specified position, and printing is prepared;
thirdly, the fiber composite strips extend into the spray head, the electrical heating wire melts the fiber composite strips, the melted fiber composite strips are sprayed out from the spray head for 3D printing, each layer of printing adopts two spray heads distributed in a mirror image mode to move towards the printing center, and the fiber composite strips are sprayed out for printing according to the preset position in the moving process of the spray heads;
fourthly, when the fiber composite strips need to be replaced, a contraction rod of the electric cylinder drives an extrusion turntable supporting block to move to a position right above a spray head, meanwhile, a rotating motor drives a supporting plate to rotate through a rotating shaft, the front end of the fiber composite strip corresponding to a target winding roller is positioned right above the spray head, the extrusion turntable supporting block and the arc elastic sheet are positioned right above the spray head, the extrusion turntable supporting block extrudes the arc elastic sheet to expand the arc elastic sheet, the arc elastic sheet relaxes the fiber composite strips between the arc elastic sheet and the extrusion turntable, the extrusion turntable extrudes the fiber composite strips during the period, the extrusion turntable driving motor is started at the moment, the extrusion turntable driving motor drives the extrusion turntable to rotate, the extrusion turntable enables the fiber composite strips to uniformly extend downwards through friction force, when the fiber composite strips extend to the interior of the spray head, the electrical heating wire melts the fiber composite strips, and the melted fiber composite strips are sprayed, 3D printing is carried out, and the fiber composite strips extend downwards at a uniform speed, namely the amount of the melted fiber composite strips sprayed out by the spray head in unit time is constant, so that the uniform spraying of the spray head is realized;
fifthly, scraping by a scraper in the 3D printing process to enable the printing layer to be in a set value, and enabling the scraped fiber composite material to enter a scraping bin;
sixthly, melting the residual fiber composite material by using an electric heating wire in the scraping bin, pumping the molten fiber composite material in the scraping bin into a residual liquid storage tank by using a high-viscosity pump, and collecting the residual fiber composite material;
and seventhly, when the spray head does not need to spray and melt the fiber composite strips, closing the spray head and extruding the rotary table driving motor to stop spraying.
The invention has the beneficial effects that:
1. according to the invention, two nozzles distributed in a mirror image mode are adopted for printing on each layer and move towards the printing center at the same time, and in the moving process of the nozzles, the fiber composite strips are sprayed out according to the preset position for printing, so that compared with the prior art, each layer is printed by a single nozzle, and the forming efficiency is improved;
2. according to the invention, the plurality of winding rollers are arranged on the supporting plate, so that the fiber composite strips wrapped among the plurality of winding rollers are not limited to the same type of fiber composite strips, if the same type of fiber composite strips wrapped among the plurality of winding rollers are used as the fiber composite strips, the same type of fiber composite strips can be supplemented in the printing process, and if different types of fiber composite strips wrapped among the plurality of winding rollers are used as the fiber composite strips, the different types of fiber composite strips can be switched according to actual printing requirements in the printing process, so that multi-material printing is realized.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a structure with different viewing angles according to an embodiment of the present invention;
FIG. 3 is a schematic partial structure diagram of an embodiment of the present invention;
FIG. 4 is a schematic partial structure diagram of an embodiment of the present invention;
fig. 5 is an enlarged schematic view of the structure at a in the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 4, a 3D additive movement system includes a base 1, wherein the upper end of the base 1 is provided with symmetrically distributed bottom
A
The upper end of the spray head support 20 is provided with a rotating
During the use,
The supporting
As shown in fig. 5, the arc-shaped
Shower nozzle support 20 upper end is equipped with electronic jar supporting shoe 4, be equipped with
When the device is used, the contraction rod of the
Install under shower nozzle support 20 and scrape and get
The upper end of the
Scrape and get and inlay electric heating wire in the
As shown in fig. 2 and 3, a Z-
A Y-
An X-axis guide rail 7 is installed at the lower end of the
A method of using a 3D additive motion system, comprising the steps of:
firstly, a Z-
secondly, driving the
thirdly, the
fourthly, when the
fifthly, in the 3D printing process, scraping by a
sixthly, melting the residual fiber composite material by an electric heating wire in the
and seventhly, when the
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.