阅读说明：本技术 一种电镀上料自动排程方法及装置 (Automatic scheduling method and device for electroplating feeding ) 是由 李伯仲 谭光明 于 2019-11-15 设计创作，主要内容包括：本发明实施例公开了一种电镀上料自动排程方法,包括：控制多个上料区对待电镀产品进行上料；控制进料区和设定预挂区对上料完成的待电镀产品进行储存；调用进料区的上料完成的待电镀产品进入生产主线；调用设定预挂区的上料完成的待电镀产品进入进料区以进入生产主线；控制第一预挂区、第二预挂区和第三预挂区按设定顺序循环分别用于储存上料完成的待电镀产品、交换设定预挂区的上料完成的待电镀产品到进料区和回收剥挂完毕后的空飞靶；还公开了一种电镀上料自动排程装置,实现了上料与电镀主线的效率匹配,并实现自动排序功能,主线根据排序自动生产。(The embodiment of the invention discloses an automatic scheduling method for electroplating feeding, which comprises the following steps: controlling a plurality of feeding areas to feed products to be electroplated; controlling the feeding area and setting the pre-hanging area to store the products to be electroplated after the feeding is finished; calling the product to be electroplated which is finished by feeding in the feeding area to enter a production main line; calling a product to be electroplated which is subjected to feeding completion in the preset pre-hanging area to enter a feeding area so as to enter a production main line; controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to be circularly used for storing products to be electroplated which are finished in feeding, exchanging the products to be electroplated which are finished in feeding and are set in the pre-hanging areas to the feeding area and recovering empty flying targets after the stripping and hanging are finished respectively according to a set sequence; the automatic electroplating feeding scheduling device realizes the efficiency matching of the feeding and the electroplating main lines and realizes the automatic sequencing function, and the main lines are automatically produced according to the sequencing.)

1. An automatic scheduling method for electroplating feeding is characterized by comprising the following steps:

controlling a plurality of feeding areas to feed products to be electroplated;

controlling a feeding area and a preset pre-hanging area to store the to-be-electroplated product after feeding; the preset pre-hanging area comprises a first pre-hanging area, a second pre-hanging area or a third pre-hanging area;

calling the product to be electroplated which is finished by the feeding of the feeding area to enter a production main line;

transferring the product to be electroplated which is finished by the feeding of the preset pre-hanging area to enter the feeding area so as to enter the production main line;

and controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to be circularly used for storing the products to be electroplated which are finished by feeding, exchanging the products to be electroplated which are finished by feeding in the set pre-hanging area to the feeding area and recovering the empty flying targets after the stripping and hanging are finished respectively according to a set sequence.

2. The method of claim 1, wherein the controlling the plurality of loading zones to load the product to be electroplated comprises:

controlling a plurality of feeding areas to feed products to be electroplated according to a set material number sequence;

the step of enabling the product to be electroplated which is completed by calling the feeding of the feeding area to enter a production main line comprises the following steps:

and calling the products to be electroplated which are fed in the feeding area according to the set material number sequence to enter a production main line.

3. The automatic scheduling method for electroplating material loading according to claim 1, before the product to be electroplated which calls for the material loading completion of the material loading zone enters a production main line, comprising the following steps:

setting main line technological parameters, dispensing medicine in the medicine water tank and heating and stirring the tank liquor in the treating tank.

4. The automatic plating loading scheduling method of claim 1, wherein the controlling the loading area to store the products to be plated after loading comprises:

controlling the feeding area and one of the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to automatically exchange the products to be electroplated after the feeding is finished; alternatively, the first and second electrodes may be,

and controlling the product to be electroplated after the feeding to directly enter the feeding area.

5. The method according to claim 1, wherein the controlling the first pre-suspending area, the second pre-suspending area and the third pre-suspending area to circularly store the products to be electroplated which are completely loaded, exchanging the products to be electroplated which are completely loaded in the pre-suspending areas to the feeding area and recovering the empty targets after the stripping and suspending are respectively performed according to a set sequence comprises:

exchanging the product to be electroplated to the feeding area by a first exchange vehicle to wait for entering the production main line;

conveying the flying target electroplated by the production main line to a stripping and hanging area through a second exchange vehicle for stripping and hanging;

conveying the empty flying target after the stripping and hanging are finished to a pre-hanging area for recovering the empty flying target through a third exchange vehicle;

conveying the empty flying targets to be loaded in the pre-hanging area to a loading area through a fourth exchange vehicle for loading;

and conveying the flying targets after the feeding to a flying target storage area through a fifth exchange vehicle for storage.

6. The method according to claim 1, wherein after the controlling the first pre-suspending area, the second pre-suspending area and the third pre-suspending area to circulate in a predetermined sequence for storing the products to be electroplated after the completion of the loading, exchanging the products to be electroplated in the predetermined pre-suspending area to the feeding area and recovering the empty targets after the completion of the stripping, the method further comprises:

controlling the production main line to stop feeding;

controlling the stripped and hung air flying target to pass through the feeding area for feeding;

and controlling the product to be electroplated after the feeding is finished to enter the feeding area.

7. The utility model provides an automatic scheduling device of electroplating material loading which characterized in that includes:

the feeding module is used for controlling the plurality of feeding areas to feed products to be electroplated;

the storage module is used for controlling the feeding area and setting the pre-hanging area to store the to-be-electroplated product which is fed; the preset pre-hanging area comprises a first pre-hanging area, a second pre-hanging area or a third pre-hanging area;

the feeding module is used for transferring the products to be electroplated which are fed in the feeding area to enter a production main line;

the pre-feeding module is used for calling the to-be-electroplated product which is subjected to feeding completion in the set pre-hanging area to enter the feeding area so as to enter the production main line;

and the circulating module is used for controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to circulate according to a set sequence and respectively used for storing the products to be electroplated after the feeding is finished, exchanging the products to be electroplated after the feeding of the set pre-hanging area to the feeding area and recovering the empty flying target after the stripping and hanging are finished.

8. The automatic plating loading scheduling device of claim 7, wherein the storage module is specifically configured to control the feeding zone and one of the first pre-suspension zone, the second pre-suspension zone and the third pre-suspension zone to automatically exchange the products to be plated after the feeding is completed; alternatively, the first and second electrodes may be,

and controlling the product to be electroplated after the feeding to directly enter the feeding area.

9. The automatic plating feed scheduling device of claim 7, wherein the circulation module comprises:

a first exchange submodule for exchanging the product to be electroplated to the feeding zone by a first exchange car to wait for entering the production main line;

the second exchange submodule is used for transporting the electroplated flying target passing through the production main line to a stripping area through a second exchange vehicle for stripping;

the third exchange submodule is used for transporting the empty flying target after the stripping and hanging are finished to a pre-hanging area for recovering the empty flying target through a third exchange vehicle;

the fourth exchange submodule is used for transporting the empty flying targets to be loaded in the pre-hanging area to the loading area through a fourth exchange vehicle for loading;

and the fifth exchange submodule is used for transporting the flying targets finished by feeding to a flying target storage area through a fifth exchange vehicle for storage.

10. The automatic plating feed scheduling device of claim 7, further comprising:

a production shutdown module for controlling the production main line to stop feeding;

the receiving module is used for controlling the stripped and hung air flying target to pass through the feeding area for feeding;

and the material receiving and storing module is used for controlling the products to be electroplated after the feeding is finished to enter the feeding area.

Technical Field

The embodiment of the invention relates to an automobile plastic electroplating feeding technology, in particular to an automatic electroplating feeding scheduling method and device.

Background

At present, the manufacturing industry pushes lean production management to reduce inventory, and the automobile plastic electroplating industry also often carries out production in batches with less quantity.

When the plastic part product of the user automobile is electroplated, an operator firstly selects the corresponding hanger according to the production schedule arranged in advance of the manufacturing process, then hangs the corresponding plastic part on the hanger, and correspondingly carries out automatic electroplating production. After the production line is started, the feeding of an operator must be the same as the production rhythm of the main line, and the operator cannot feed in advance or leave the feeding process to process other matters. If there is a urgent order to insert an order temporarily, the loading operation is more, the loading may be overtime in the process, or the input of the material number is wrong, and the like, so that the production cannot be smoothly carried out.

Disclosure of Invention

The embodiment of the invention provides an automatic electroplating feeding scheduling method and device, which can realize the efficiency matching of a feeding main line and an electroplating main line and realize an automatic sequencing function, wherein the main line is automatically produced according to sequencing.

In a first aspect, an embodiment of the present invention provides an automatic scheduling method for electroplating material loading, including:

controlling a plurality of feeding areas to feed products to be electroplated;

controlling a feeding area and a preset pre-hanging area to store the to-be-electroplated product after feeding; the preset pre-hanging area comprises a first pre-hanging area, a second pre-hanging area or a third pre-hanging area;

calling the product to be electroplated which is finished by the feeding of the feeding area to enter a production main line;

transferring the product to be electroplated which is finished by the feeding of the preset pre-hanging area to enter the feeding area so as to enter the production main line;

and controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to be circularly used for storing the products to be electroplated which are finished by feeding, exchanging the products to be electroplated which are finished by feeding in the set pre-hanging area to the feeding area and recovering the empty flying targets after the stripping and hanging are finished respectively according to a set sequence.

Optionally, controlling a plurality of material loading regions to carry out material loading on the product to be electroplated includes:

controlling a plurality of feeding areas to feed products to be electroplated according to a set material number sequence;

the step of enabling the product to be electroplated which is completed by calling the feeding of the feeding area to enter a production main line comprises the following steps:

and calling the products to be electroplated which are fed in the feeding area according to the set material number sequence to enter a production main line.

Optionally, before the product to be electroplated that is finished by calling the feeding in the feeding area enters the production main line, the method includes:

setting main line technological parameters, dispensing medicine in the medicine water tank and heating and stirring the tank liquor in the treating tank.

Optionally, the controlling the feeding area to store the to-be-electroplated product after the feeding is finished comprises:

controlling the feeding area and one of the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to automatically exchange the products to be electroplated after the feeding is finished; alternatively, the first and second electrodes may be,

and controlling the product to be electroplated after the feeding to directly enter the feeding area.

Optionally, the controlling the first pre-suspending area, the second pre-suspending area and the third pre-suspending area to be used for storing the products to be electroplated after the completion of the feeding, exchanging the products to be electroplated after the completion of the feeding of the set pre-suspending area to the feeding area, and recovering the empty targets after the completion of the stripping comprise:

exchanging the product to be electroplated to the feeding area by a first exchange vehicle to wait for entering the production main line;

conveying the flying target electroplated by the production main line to a stripping and hanging area through a second exchange vehicle for stripping and hanging;

conveying the empty flying target after the stripping and hanging are finished to a pre-hanging area for recovering the empty flying target through a third exchange vehicle;

conveying the empty flying targets to be loaded in the pre-hanging area to a loading area through a fourth exchange vehicle for loading;

and conveying the flying targets after the feeding to a flying target storage area through a fifth exchange vehicle for storage.

Optionally, after the controlling the first pre-suspending area, the second pre-suspending area, and the third pre-suspending area to be used for storing the products to be electroplated after the completion of the loading, exchanging the products to be electroplated after the completion of the loading in the set pre-suspending area to the feeding area, and recovering the empty targets after the completion of the stripping, the method further includes:

controlling the production main line to stop feeding;

controlling the stripped and hung air flying target to pass through the feeding area for feeding;

and controlling the product to be electroplated after the feeding is finished to enter the feeding area.

In a second aspect, an embodiment of the present invention provides an automatic plating feeding scheduling apparatus, including:

the feeding module is used for controlling the plurality of feeding areas to feed products to be electroplated;

the storage module is used for controlling the feeding area and setting the pre-hanging area to store the to-be-electroplated product which is fed; the preset pre-hanging area comprises a first pre-hanging area, a second pre-hanging area or a third pre-hanging area;

the feeding module is used for transferring the products to be electroplated which are fed in the feeding area to enter a production main line;

the pre-feeding module is used for calling the to-be-electroplated product which is subjected to feeding completion in the set pre-hanging area to enter the feeding area so as to enter the production main line;

and the circulating module is used for controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to circulate according to a set sequence and respectively used for storing the products to be electroplated after the feeding is finished, exchanging the products to be electroplated after the feeding of the set pre-hanging area to the feeding area and recovering the empty flying target after the stripping and hanging are finished.

Optionally, the storage module is specifically configured to control the feeding area and one of the first pre-suspension area, the second pre-suspension area, and the third pre-suspension area to automatically exchange the to-be-electroplated product after feeding is completed; alternatively, the first and second electrodes may be,

and controlling the product to be electroplated after the feeding to directly enter the feeding area.

Optionally, the circulation module includes:

a first exchange submodule for exchanging the product to be electroplated to the feeding zone by a first exchange car to wait for entering the production main line;

the second exchange submodule is used for transporting the electroplated flying target passing through the production main line to a stripping area through a second exchange vehicle for stripping;

the third exchange submodule is used for transporting the empty flying target after the stripping and hanging are finished to a pre-hanging area for recovering the empty flying target through a third exchange vehicle;

the fourth exchange submodule is used for transporting the empty flying targets to be loaded in the pre-hanging area to the loading area through a fourth exchange vehicle for loading;

and the fifth exchange submodule is used for transporting the flying targets finished by feeding to a flying target storage area through a fifth exchange vehicle for storage.

Optionally, the method further includes:

a production shutdown module for controlling the production main line to stop feeding;

the receiving module is used for controlling the stripped and hung air flying target to pass through the feeding area for feeding;

and the material receiving and storing module is used for controlling the products to be electroplated after the feeding is finished to enter the feeding area.

The embodiment of the invention provides an automatic scheduling method and device for electroplating feeding, wherein the scheduling method comprises the following steps: controlling a plurality of feeding areas to feed products to be electroplated; controlling a feeding area and a preset pre-hanging area to store the to-be-electroplated product after feeding; the preset pre-hanging area comprises a first pre-hanging area, a second pre-hanging area or a third pre-hanging area; calling the product to be electroplated which is finished by the feeding of the feeding area to enter a production main line; transferring the product to be electroplated which is finished by the feeding of the preset pre-hanging area to enter the feeding area so as to enter the production main line; and controlling the first pre-hanging area, the second pre-hanging area and the third pre-hanging area to be circularly used for storing the products to be electroplated which are finished by feeding, exchanging the products to be electroplated which are finished by feeding in the set pre-hanging area to the feeding area and recovering the empty flying targets after the stripping and hanging are finished respectively according to a set sequence. Therefore, the efficiency matching of the feeding and electroplating main lines is realized, the automatic sorting function is realized, and the main lines are automatically produced according to the sorting.

Drawings

FIG. 1 is a flowchart of an automatic plating material loading scheduling method according to an embodiment of the present invention;

FIG. 2 is a flowchart of an electroplating material loading automatic scheduling cycle method according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of a planar structure of an automatic electroplating loading scheduling production line according to an embodiment of the present invention;

FIG. 4 is a flowchart of another method for automatically scheduling electroplating material loading according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of an automatic electroplating feeding scheduling apparatus according to a second embodiment of the present invention;

fig. 6 is a schematic structural diagram of a circulation module in an automatic plating loading scheduling apparatus according to a second embodiment of the present invention;

fig. 7 is a schematic structural diagram of another automatic plating material loading scheduling apparatus according to a second embodiment of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.