Magnetic steel built-in type double-U-shaped fractional slot concentrated winding permanent magnet motor
阅读说明:本技术 一种磁钢内置式双u型分数槽集中绕组永磁电机 (Magnetic steel built-in type double-U-shaped fractional slot concentrated winding permanent magnet motor ) 是由 王敏 周荣明 耿伟伟 姜涛 于 2019-09-24 设计创作,主要内容包括:本发明公开一种磁钢内置式双U型分数槽集中绕组永磁电机,包括定子和转6,电机转子包括转子铁芯、内层磁钢、外层磁钢、磁钢槽。内层磁钢、外层磁钢都呈U型分布于转子铁芯部。每组磁钢包括4块磁钢,其中每组包括2块径向磁钢,两块切向磁钢。每组磁钢中相邻的两块磁钢之间设置有用于加强转子机械强度的磁桥,合适的磁桥宽度,既能保证电机转子的机械强度,又能使电机不至于产生较大的漏磁。无论是磁钢之间的磁桥宽度还是磁钢与转子外圆之间的磁桥宽度,外层的磁桥宽度大于内层的磁桥宽度。本发明通过增加内置式磁钢层数的方式,在增加了电机磁阻转矩的同时,又利用分段转子的方式减小了电机的脉动转矩和转子涡流损耗。(The invention discloses a magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor which comprises a stator and a rotor 6, wherein a motor rotor comprises a rotor core, inner layer magnetic steel, outer layer magnetic steel and magnetic steel slots. The inner layer magnetic steel and the outer layer magnetic steel are distributed on the rotor iron core part in a U shape. Each group of magnetic steel comprises 4 pieces of magnetic steel, wherein each group comprises 2 pieces of radial magnetic steel and two pieces of tangential magnetic steel. Be provided with the magnetic bridge that is used for strengthening rotor mechanical strength between two adjacent magnet steels in every group magnet steel, suitable magnetic bridge width can guarantee electric motor rotor's mechanical strength, can make the motor be unlikely to produce great magnetic leakage again. No matter the width of the magnetic bridge between the magnetic steels or the width of the magnetic bridge between the magnetic steels and the excircle of the rotor, the width of the outer magnetic bridge is larger than that of the inner magnetic bridge. The invention increases the reluctance torque of the motor by increasing the number of layers of the built-in magnetic steel, and reduces the pulsation torque and the eddy current loss of the motor by utilizing a segmented rotor mode.)
1. A magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor is characterized in that: comprises a stator (5) and a rotor (6); the rotor (6) comprises a rotor core (1), magnetic steel grooves (4) are uniformly distributed in the rotor core (1) along the circumference, the magnetic steel grooves (4) are double-layer U-shaped grooves, and the opening direction of the double-layer U-shaped grooves faces one side of the rotor (6); double-layer U-shaped groove inner layer and outer layer flat bottom partTwo pieces of radial magnetized magnetic steel (2a, 3a) are distributed in the center of the magnetic pole, two tangential magnetized magnetic steel (2b, 3b) are respectively arranged at two side parts of the inner layer and the outer layer of the double-layer U-shaped groove, a magnetic bridge is arranged between the two pieces of radial magnetized magnetic steel (2a, 3a), and a magnetic bridge is respectively arranged between the radial magnetized magnetic steel (2a, 3a) and the tangential magnetized magnetic steel (2b, 3 b); the angle of the polar arc occupied by the outer layer magnetic steel (3) is defined as a first polar arc angle theta1The arc angle of the inner layer magnetic steel (2) is a second arc angle theta2Wherein the first polar arc angle θ1Satisfies the following conditions: 0.6 tau < theta1< 0.8 × τ, second arc angle θ2Satisfies the following conditions: 0.4 tau < theta2< 0.6 x τ, where τ is 180 °/p, and p is the number of motor poles.
2. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to claim 1, characterized in that: the outer diameter d of the rotor (6)1And inner diameter d2Satisfies the following conditions: 0.65 × d1<d2<0.8*d1The width of a magnetic bridge between two pieces of radial magnetized magnetic steel (2a) in the inner layer magnetic steel (2) is m1The width of the magnetic bridge between the radial magnetized magnetic steel (2a) and the tangential magnetized magnetic steel (2b) is n1Wherein m is1Satisfies the following conditions: 0.003 × d1<m1<0.004*d1,n1Satisfies the following conditions: 0.0025 × d1<n1<0.0035*d1(ii) a The width of a magnetic bridge between two pieces of radial magnetized magnetic steel (3a) in the outer layer magnetic steel (3) is m2The width of the magnetic bridge between the radial magnetized magnetic steel (3a) and the tangential magnetized magnetic steel (3b) is n2Wherein m is2Satisfies the following conditions: 0.003 × d1<m2<0.004*d1,n2Satisfies the following conditions: 0.0025 × d1<n2<0.0035*d1。
3. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to claim 2, characterized in that: satisfy m1<m2And n is1<n2。
4. According to claimThe magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor disclosed by any one of claims 1-3 is characterized in that: the distance between the tangential magnetized magnetic steel (3b) in the outer layer magnetic steel (3) and the excircle of the rotor is L1The distance between the tangential magnetized magnetic steel (2b) in the inner layer magnetic steel (2) and the excircle of the rotor is L2Wherein L is1Satisfies the following conditions: 0.75 × g < L1<0.95*g,L2Satisfies the following conditions: 0.7 × g < L2< 0.9 × g, g being the thickness of the air gap between the stator (5) and the rotor (6).
5. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to claim 4, characterized in that: satisfy L1>L2。
6. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to any one of claims 1 to 3, characterized in that: a bulge structure used for fixing the position of the magnetic steel is arranged in the magnetic steel groove (4), wherein the depth of the bulge structure on the radial magnetic steel groove (4a) for accommodating the radial magnetized magnetic steel (2a, 3a) is a1The depth of the convex structure on the tangential magnetic steel groove (4b) for containing the tangential magnetized magnetic steel (2b, 3b) is a2Respectively satisfy: 1.4 x n1<a1<1.6*n1,0.9*n1<a2<1.1*n1。
7. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to any one of claims 1 to 3, characterized in that: the rotor (6) is divided into N sections along the axial direction, and the angle is staggered between each two sections of rotors
8. the magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to claim 7, characterized in that: the stator (5) is in the form of a fractional slot concentrated coil.
9. The magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor according to claim 7, characterized in that: and the winding of the stator (5) adopts a flat copper wire.
Technical Field
The invention relates to the field of motors, in particular to a built-in permanent magnet motor with a double-layer magnetic steel structure.
Background
The alternating-direct axis inductance of the surface-mounted permanent magnet motor and the built-in permanent magnet motor is not equal, the motor has larger reluctance torque, and the weak magnetic performance is better. However, the magnetic steel is arranged in the motor, the magnetic leakage of a motor rotor is increased, the air gap magnetic density is lower, and the torque/power density of the motor is reduced; in order to further improve the torque density of the interior permanent magnet motor, the d-axis inductance can be reduced, the d-axis and q-axis inductance difference can be increased, the reluctance torque can be improved, and the torque/power density of the motor can be increased by arranging the multilayer magnetic steel on the d-axis.
Compared with a conventional single-layer built-in permanent magnet synchronous motor, the multi-layer magnetic steel built-in permanent magnet motor has larger d and q axis inductance difference, so that the reluctance torque utilization rate is higher, and the torque density is higher. But because the number of layers of the magnetic steel is large, the d-axis inductance is small, the weak magnetic capacity of the motor is reduced, and the wide-speed running range of the motor is reduced. Meanwhile, due to the arrangement of the magnetic barrier, the mechanical strength of the motor rotor is generally reduced.
Disclosure of Invention
The purpose of the invention is as follows: aiming at the prior art, the magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor is provided, so that the mechanical strength of a motor rotor can be ensured, and the motor cannot generate larger magnetic leakage.
The technical scheme is as follows: a magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor comprises a stator and a rotor; the rotor comprises a rotor core, magnetic steel grooves are uniformly distributed in the rotor core along the circumference, the magnetic steel grooves are double-layer U-shaped grooves, and the opening direction of the double-layer U-shaped grooves faces one side of the rotor; two pieces of radial magnetized magnetic steel are distributed in the centers of the magnetic poles of the flat bottom parts of the inner layer and the outer layer of the double-layer U-shaped groove, two pieces of tangential magnetized magnetic steel are respectively arranged at the two side parts of the inner layer and the outer layer of the double-layer U-shaped groove, a magnetic bridge is arranged between the two pieces of radial magnetized magnetic steel, and a magnetic bridge is respectively arranged between the radial magnetized magnetic steel and the tangential magnetized magnetic steel; defining the arc angle of the outer layer magnetic steel as the first arc angle theta1The arc angle of the inner layer magnetic steel is the second arc angle theta2Wherein the first polar arc angle θ1Satisfies the following conditions: 0.6 tau < theta1< 0.8 × τ, second arc angle θ2Satisfies the following conditions: 0.4 tau < theta2<0.And 6, wherein tau is 180 DEG/p, and p is the pole number of the motor.
Further, the outer diameter d of the rotor1And inner diameter d2Satisfies the following conditions: 0.65 × d1<d2<0.8*d1The width of a magnetic bridge between two pieces of radial magnetized magnetic steel in the inner layer magnetic steel is m1The width of the magnetic bridge between the radial magnetized magnetic steel and the tangential magnetized magnetic steel is n1Wherein m is1Satisfies the following conditions: 0.003 × d1<m1<0.004*d1,n1Satisfies the following conditions: 0.0025 × d1<n1<0.0035*d1(ii) a The width of a magnetic bridge between two pieces of radial magnetized magnetic steel in the outer layer magnetic steel is m2The width of the magnetic bridge between the radial magnetized magnetic steel and the tangential magnetized magnetic steel is n2Wherein m is2Satisfies the following conditions: 0.003 × d1<m2<0.004*d1,n2Satisfies the following conditions: 0.0025 × d1<n2<0.0035*d1。
Further, m is satisfied1<m2And n is1<n2。
Furthermore, the distance between the tangentially magnetized magnetic steel in the outer layer magnetic steel and the excircle of the rotor is L1The distance between the tangentially magnetized magnetic steel in the inner layer magnetic steel and the outer circle of the rotor is L2Wherein L is1Satisfies the following conditions: 0.75 × g < L1<0.95*g,L2Satisfies the following conditions: 0.7 × g < L2< 0.9 × g, g being the thickness of the air gap between the stator and the rotor.
Further, L is satisfied1>L2。
Furthermore, a protruding structure for fixing the position of the magnetic steel is arranged in the magnetic steel groove, wherein the depth of the protruding structure on the radial magnetic steel groove for accommodating the radially magnetized magnetic steel is a1The depth of the convex structure on the tangential magnetic steel groove for containing the tangential magnetized magnetic steel is a2Respectively satisfy: 1.4 x n1<a1<1.6*n1,0.9*n1<a2<1.1*n1。
Further, the rotor is divided into N sections along the axial direction, and each section of the rotor is provided with a rotorAre staggered by an
further, the stator is in the form of a fractional slot concentrated coil.
Further, the winding of the stator adopts flat copper wires.
Has the advantages that: the invention discloses a magnetic steel built-in type double-U-shaped fractional slot concentrated winding permanent magnet motor. Every group of the inner layer magnetic steel and the outer layer magnetic steel under each pole comprises 4 pieces of magnetic steel, and according to the magnetizing direction of the magnetic steel, 2 pieces of
No matter the width of the magnetic bridge between the magnetic steels or the width of the magnetic bridge between the magnetic steels and the excircle of the rotor, the width of the outer magnetic bridge is larger than that of the inner magnetic bridge. The invention increases the reluctance torque of the motor by increasing the number of layers of the built-in magnetic steel, reduces the pulsation torque and the eddy current loss of the motor by utilizing a segmented rotor mode, improves the operation efficiency and the torque control precision of the motor, and improves the operation efficiency and the torque control precision of the motor.
Drawings
FIG. 1 is a structural schematic diagram of a magnetic steel built-in double-U-shaped fractional slot concentrated winding permanent magnet motor;
FIG. 2 is a specific structural dimensional constraint of a rotor;
FIG. 3 is a schematic view of a segmented rotor structure.
Detailed Description
The invention is further explained below with reference to the drawings.
As shown in fig. 1 to 3, a magnetic steel built-in double U-shaped fractional slot concentrated winding permanent magnet motor includes a stator 5 and a
The magnetic steel groove 4 adopts a double-U-shaped design, so that sufficient magnetic steel arrangement positions can be ensured, and the reluctance torque of the motor can be effectively utilized. By setting a suitable first pole arc angle theta1And a second arc angle theta2The motor has optimal d-axis and q-axis inductances, the reluctance torque of the motor is increased, the torque density of the motor is improved, and the fluctuation of the output torque of the motor can be effectively reduced.
Outer diameter d of
Since the stress applied to the outer layer magnetic bridges is greater than the stress applied to the inner layer magnetic bridges when the motor rotates, the inner layer magnetic bridges are thinner than the outer layer magnetic bridges, preferably m, in order to minimize magnetic flux leakage1<m2And n is1<n2。
The distance between the tangential magnetized
In order to fix the position of the magnetic steel, a convex structure is arranged in the magnetic steel groove 4 to fix the position of the magnetic steel. Wherein the depth of the convex structure on the radial magnetic steel groove 4a of the
The
The stator 5 is a fractional groove concentrated winding form, such as a 12-groove 10-pole structure, and a fractional groove concentrated winding structure is adopted, so that the cogging torque of the motor is small, the torque fluctuation can be reduced, the end part of the motor is small, the copper loss is small, and the efficiency is high. The winding of stator 5 adopts flat copper wire, and flat copper wire can reduce motor copper loss by a wide margin and improve motor efficiency, and special distributed winding can reduce the electric current harmonic simultaneously, reduces motor alternating current loss.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
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