阅读说明：本技术 一种局部焊接工艺及应用该工艺的塑料托盘 (local welding process and plastic tray using the same ) 是由 胡文龙 蔡凌伟 于 2019-07-31 设计创作，主要内容包括：本发明涉及塑料托盘技术领域,其公开了一种局部焊接工艺及应用该工艺的塑料托盘,解决了目前塑料托盘内的加强钢管容易锈蚀的技术问题,包括以下工艺步骤：S1、注塑成型待焊接的塑料托盘本体,本体内形成安装槽；S2、将加强钢管置于安装槽中；S3、把焊接半成品下半部分用下夹具固定,上半部分用上夹具固定；S4、加热其焊接部分使达到融合温度；S5、让产品下半部分的最高面降至于托盘上半部分最高面一致,将上半部分熔融焊接至安装槽内,并将安装槽底部的缝隙封堵；S6、焊接融合后,待其冷却制成成品。根据以上技术方案,通过局部焊接工艺能够将安装槽底部的缝隙封堵,使得加强钢管难以和外部的水滴、凝露等直接接触,避免加强钢管的锈蚀损坏。(The invention relates to the technical field of plastic trays, and discloses local welding processes and a plastic tray applying the processes, which solve the technical problem that a reinforced steel pipe in the existing plastic tray is easy to rust, and the process comprises the following process steps of S1, injection molding of a to-be-welded plastic tray body, forming a mounting groove in the body, S2, placing the reinforced steel pipe in the mounting groove, S3, fixing the lower half part of a welded semi-finished product by using a lower clamp, fixing the upper half part by using an upper clamp, S4, heating the welding part of the welding part to reach fusion temperature, S5, lowering the highest surface of the lower half part of the product to of the upper half part of the tray, melting and welding the upper half part into the mounting groove, and plugging a gap at the bottom of the mounting groove, S6, after welding and fusion, cooling the welded product to obtain a finished product.)

1, local welding process, which is characterized by comprising the following process steps:

s1, injection molding a plastic tray body to be welded, wherein a mounting groove is formed in the body;

s2, placing the reinforced steel pipe in the mounting groove;

s3, fixing the lower half part of the welding semi-finished product by using a lower clamp, and fixing the upper half part by using an upper clamp;

s4, heating the welding part to reach the fusion temperature;

s5, lowering the highest surface of the lower half part of the product to of the highest surface of the upper half part of the tray, welding the upper half part into the mounting groove in a melting way, and plugging a gap at the bottom of the mounting groove;

and S6, welding and fusing, and cooling to obtain the finished product.

2. The local welding process according to claim 1, wherein the upper half of S1 is made of welding material selected from a plurality of materials such as plastic, anti-slip material, etc., according to actual tray usage.

3. The local welding process according to claim 2, wherein the anti-slip material is TPE material.

4. The local welding process according to claim 1, wherein the step of S7 is added after the step of S6, and the extruded welding slag is cut off at S7.

5. Based on foretell local welding process, provide kinds of plastics tray, characterized in that, including holding in the palm end (1) and holding in the palm face (2), holding in the palm face (2) and deviating from face of holding in the palm end (1) has seted up mounting groove (3), install in mounting groove (3) and strengthen steel pipe (4), through the local welding of local welding process as in claims 1-3 in mounting groove (3) have seal block (5), seal block (5) will strengthen steel pipe (4) seal installation in mounting groove (3).

6. The local welding process and the plastic tray using the process as claimed in claim 5, wherein the support surface (2) comprises a -body injection molded grid part (21) and a mounting part (22), the grid part (21) is provided with a vent hole (23) penetrating through the support surface (2), and the mounting groove (3) is arranged on the side of the mounting part (22) away from the support bottom (1).

7. The local welding process and the plastic tray using the process as claimed in claim 5, wherein a spacing layer (6) is provided between the mounting groove (3) and the peripheral side of the support surface (2), and the spacing layer (6) is provided along the length direction of the mounting groove (3).

8. local welding process and plastic pallet using the same as claimed in claim 7, wherein the spacing layer (6) is a grid layer structure with elastic spaces (61) inside.

9. The kinds of local welding process and the plastic tray using the process according to claim 5, wherein the support surface (2) is provided with a through mounting opening (7) along the thickness direction thereof, the mounting opening (7) is internally and detachably provided with the anti-slip block (8), the end of the anti-slip block (8) extends out of the side of the support surface (2) departing from the support base (1), and the other end of the anti-slip block (8) extends out of the side of the support surface (2) close to the support base (1).

10. The local welding process and the plastic tray using the process as claimed in claim 9, wherein the anti-slip blocks (8) include top surface anti-slip blocks (81) and bottom surface anti-slip blocks (82), the top surface anti-slip blocks (81) are detachably plugged to end of the mounting opening (7) away from the tray bottom (1), and the bottom surface anti-slip blocks (82) are detachably plugged to end of the mounting opening (7) close to the tray bottom (1).

Technical Field

The invention relates to the technical field of plastic trays, in particular to local welding processes and a plastic tray applying the processes.

Background

Pallets are the medium for converting static goods into dynamic goods, are cargo platforms, and are movable platforms, or movable floors even when the goods are put on the ground and lose flexibility, immediately obtains mobility by loading the pallets, and becomes flexible and mobile goods, because the goods loaded on the pallets are in a ready state to be shifted into motion at any time.

Referring to fig. 1 and 2, kinds of plastic trays, including base 01 and support face 02 two parts, support face 02 includes bottom plate 03 and bearing plate 04 two parts, bottom plate 03 and bearing plate 04 two parts components of a whole that can function independently set up, side card that bottom plate 03 deviates from base 01 is equipped with the mounting groove, be provided with in the mounting groove and strengthen steel pipe 05, and close sealedly through bearing plate 04 lid, will strengthen steel pipe 04 and install in the inside of supporting face 02, bearing plate 04 is through current welding technique, with bearing plate 04 welded fastening on bottom plate 03.

Referring to fig. 3, the mounting groove is formed by a core-pulling process in actual machining, the core-pulling rod in the core-pulling process needs to be supported by XX in the core-pulling process, and XX is supported by XX when taken away, so that a gap is left at the bottom of the mounting groove, and the reinforced steel pipe 04 is exposed outside.

Therefore, this kind of plastic tray is in the practical application in-process, because plastic tray is used for holding the fresh class food product, need place plastic tray in the freezer and deposit for strengthen steel pipe 05 long-term contact condensation or water and lead to rustting, there is the improvement.

Disclosure of Invention

Aiming at the technical problem that a reinforced steel pipe in a plastic tray is easy to corrode in the background technology, the purpose of the invention is to provide local welding processes, and the gaps at the bottom of an installation groove can be plugged through the local welding processes, so that the reinforced steel pipe is difficult to directly contact with external water drops, condensation and the like, and the corrosion damage of the reinforced steel pipe is avoided.

In order to achieve the th object, the invention provides the following technical scheme:

local welding process, comprising the following process steps:

s1, injection molding a plastic tray body to be welded, wherein a mounting groove is formed in the body;

s2, placing the reinforced steel pipe in the mounting groove;

s3, fixing the lower half part of the welding semi-finished product by using a lower clamp, and fixing the upper half part by using an upper clamp;

s4, heating the welding part to reach the fusion temperature;

s5, lowering the highest surface of the lower half part of the product to of the highest surface of the upper half part of the tray, welding the upper half part into the mounting groove in a melting way, and plugging a gap at the bottom of the mounting groove;

and S6, welding and fusing, and cooling to obtain the finished product.

Through above-mentioned technical scheme, at first, can be with the gap shutoff of mounting groove bottom through local welding process for strengthen the steel pipe and be difficult to with direct contact such as outside water droplet, condensation, avoid strengthening the corrosion damage of steel pipe. Secondly, the new product and the old product which utilize the process have simpler die structures, no core-pulling action and shorter die-stripping period. Finally, different materials can be selected for the thin plate welding part, such as materials with anti-slip performance and the like, so that the use performance of the tray can be conveniently increased.

The present invention further includes that the upper half of S1 is made of welding material, which may be selected from various materials, such as plastic, anti-slip material, etc., according to the actual use of the tray.

The present invention further provides that the non-slip material may be selected from TPE material.

Through the technical scheme, different materials can be selected for the thin plate welding part, such as materials with anti-slip performance and the like, so that the use performance of the tray can be conveniently increased; specifically, the anti-slip material can be selected from TPE materials.

The present invention further provides for adding step S7 after step S6, step S7, cutting the extruded slag.

Through above-mentioned technical scheme, because when carrying out welding operation, the welding slag is extruded easily to the side of mounting groove, consequently need get rid of the welding slag to obtain the better tray product of quality.

The second purpose of the invention is to provide plastic trays, which can improve the service life of the plastic trays in the refrigerator by using the local welding process.

In order to achieve the second object, the invention provides the following technical scheme:

based on foretell local welding process, provide kinds of plastic tray, including holding in the palm end and holding in the palm the face, hold in the palm the face and deviate from the mounting groove has been seted up to the face at the end of holding in the palm, install the enhancement steel pipe in the mounting groove, there is the sealing block through local welding process local welding in the mounting groove, the sealing block will strengthen steel pipe seal installation in the mounting groove.

According to the technical scheme, the sealing blocks are welded in the mounting groove through a local welding process, the reinforced steel pipe is completely sealed in the mounting groove through the welded sealing blocks, so that the sealing performance is greatly improved, and the problem that the plastic tray is easy to rust when being placed in a refrigeration house to contact with condensation or water for a long time is effectively solved.

The invention is further , the support surface comprises a body injection molded grid part and a mounting part, the grid part is provided with a vent hole penetrating through the support surface, and the mounting groove is arranged on the side surface of the mounting part departing from the support bottom.

Through above-mentioned technical scheme, because the tray is mainly used for placing and save the use of giving birth to bright class food in the freezer, consequently, is equipped with net portion on holding in the palm the face, has the air vent that runs through the support face in the net portion for air conditioning in the freezer can pass the air vent and place the contact of giving birth to bright food on the plastics tray, can improve cold-stored effect.

The invention is further , wherein a spacing layer is arranged between the mounting groove and the peripheral side of the support surface, and the spacing layer is arranged along the length direction of the mounting groove.

Through the technical scheme, because the week side of plastics tray leads to breaking because of the striking very easily, plastics tray after the fracture is intake very easily, lead to inside steel pipe to meet the water oxidation corrosion, lead to the life greatly reduced of plastics tray, consequently, be provided with the wall, when the week side of plastics tray meets the striking, its is difficult to break, and its two, when the condition of breaking takes place, the inside and the steel pipe that water difficult to enter into the plastics tray take place to contact, can effectively avoid the corrosion condition of steel pipe.

The invention is further arranged such that the spacer layer is a mesh layer structure having an elastic space therein.

Through above-mentioned technical scheme, set up the wall and be netted structure for the wall inside has the elasticity space, thereby when the week side at the plastics tray met the striking, the elasticity space provided definite buffering effect, reduced the damaging force of impact to the plastics tray, thereby made the plastics tray not fragile and cracked.

The invention further includes that the support surface is provided with a through mounting opening along the thickness direction, an anti-skid block is detachably mounted in the mounting opening, the end of the anti-skid block extends out of the side of the support surface departing from the support bottom, and the other end of the anti-skid block extends out of the side of the support surface close to the support bottom.

Through above-mentioned technical scheme, set up the non slipping spur, the both ends of non slipping spur extend to the upper and lower both sides of holding in the palm the face respectively, and the non slipping spur can play anti-skidding effect to two upper and lower sides of holding in the palm the face simultaneously, has non slipping spurs and plays the effect of two-sided antiskid effect.

The invention further is characterized in that the anti-skid block comprises a top anti-skid block and a bottom anti-skid block, the top anti-skid block is detachably inserted to the end of the mounting opening deviating from the support bottom, and the bottom anti-skid block is detachably inserted to the end of the mounting opening close to the support bottom.

Through above-mentioned technical scheme, set up the non slipping spur and constitute by top surface non slipping spur and ground non slipping spur two parts for the thickness of non slipping spur reduces, makes the installation more convenient with the dismantlement of change.

In conclusion, the invention has the following beneficial effects:

(1) the tray using the grids for the fresh cold storage is the most ideal, and the ventilation effect is better. But the reinforced workpiece (such as a steel pipe) can be rusted due to long-term contact with condensation or water, and can be closed by using local welding;

(2) the grid product is lower in cost relative to a flat plate product;

(3) compared with the mold of an old product, the structure is simpler, the core-pulling action is avoided, and the mold stripping period is relatively shorter;

(4) the welded portion of the thin plate may be made of different materials, such as a material having non-slip properties.

Drawings

FIG. 1 is a background reference schematic ;

FIG. 2 is a second prior art reference schematic;

FIG. 3 is a third prior art reference schematic;

FIG. 4 is a schematic view of the overall structure of the plastic pallet;

FIG. 5 is a schematic diagram of an exploded structure of a plastic pallet;

FIG. 6 is a schematic view showing the structure of the reinforced steel pipe taken out from the plastic pallet;

fig. 7 is a schematic diagram showing a three-dimensional structure of a mounting groove on a plastic tray.

Reference numerals: 1. supporting the bottom; 2. supporting the noodles; 21. a mesh section; 22. an installation part; 23. a vent hole; 3. mounting grooves; 4. reinforcing the steel pipe; 5. a sealing block; 6. a spacer layer; 61. an elastic space; 7. an installation port; 8. anti-skid blocks; 81. a top surface anti-skid block; 82. and a bottom antiskid block.

Detailed Description

The present invention will be described in further detail in with reference to examples and drawings, but the embodiments of the present invention are not limited to these.

The tray processing technology mainly disclosed in the embodiment is local welding technologies, and comprises the following processing steps:

s1, injection molding a plastic tray body to be welded, wherein a mounting groove is formed in the body;

s2, placing the reinforced steel pipe in the mounting groove;

s3, fixing the lower half part of the welding semi-finished product by using a lower clamp, and fixing the upper half part by using an upper clamp;

s4, heating the welding part to reach the fusion temperature;

s5, lowering the highest surface of the lower half part of the product to of the highest surface of the upper half part of the tray, welding the upper half part into the mounting groove in a melting way, and plugging a gap at the bottom of the mounting groove;

and S6, welding and fusing, and cooling to obtain the finished product.

Wherein, the upper half in S1 is welding material, and welding material can select multiple materials for use, such as: plastics, anti-skidding material etc. select according to actual tray in service behavior, and the TPE material can be chooseed for use to the anti-skidding material. Meanwhile, an S7 step, S7, is added after the S6 step, and the extruded welding slag is cut off.

The tray structure that mainly discloses in this embodiment is kinds of plastic trays that are used for using in the freezer, this plastic tray is used for placing the raw and fresh food, because be provided with the plastic tray in raw and fresh food bottom, make the raw and fresh food can be when placing in the freezer cold storage/freezing, can be convenient carry it, combine fig. 3 and fig. 4 to know, kinds of plastic tray, including backing 1 and backing 2, backing 1 body is moulded plastics in the bottom of backing 2, wherein, backing 2 includes grid portion 21 and the installation department 22 that body was moulded plastics, have the air vent 23 that runs through backing 2 on the grid portion 21, air vent 23 can be convenient for when depositing the raw and fresh food, let the air conditioning in the freezer diffuse to the surface of food through the air vent.

As can be seen from fig. 4 and 7, the support surface 2 is provided with a through mounting opening 7 along the thickness direction thereof, the anti-slip block 8 is inserted into the mounting opening 7, the end of the anti-slip block 8 extends out of the side of the support surface 2 departing from the support base 1, and the other end of the anti-slip block 8 extends out of the side of the support surface 2 close to the support base 1.

The non-slip blocks 8 comprise top non-slip blocks 81 and bottom non-slip blocks 82, the top non-slip blocks 81 can be detachably inserted into ends of the mounting opening 7 departing from the support bottom 1, and the bottom non-slip blocks 82 can be detachably inserted into ends of the mounting opening 7 close to the support bottom 1, so that the non-slip blocks 81 can simultaneously play a role in preventing the upper side surface and the lower side surface of the support surface 2, and non-slip blocks 8 play a role in achieving a two-side anti-slip effect.

As can be known by combining the graph 4 and the graph 5, the mounting groove 3 is formed in the surface of the mounting part 22, which is far away from the support bottom 1, the reinforcing steel pipe 4 is mounted in the mounting groove 3, the sealing block 5 is locally welded in the mounting groove 3 through local welding process methods, the reinforcing steel pipe 4 is completely hermetically mounted in the mounting groove 3 through the locally welded sealing block 5, the sealing performance of the reinforcing steel pipe 4 is improved, and the reinforcing steel pipe is prevented from being easily rusted in the refrigeration house.

Wherein, seal block 5 can select different materials to carry out welding process according to actual conditions, if: plastic materials, TPE anti-slip materials, and the like. The welding plastic material only reaches sealed purpose, welds the TPE material, mainly is in order to reach sealed purpose, need improve the surperficial frictional force of plastics tray, reach skid-proof effect.

Compared with the old process, the process method reduces the core pulling action, the mold stripping period is relatively shorter, the sealing performance is improved, the production period is also reduced, and the production quality is further improved. Thereby achieving the purpose of improving the production quality and efficiency synchronously.

Besides, a spacing layer 6 is arranged between the mounting groove 3 and the peripheral side of the supporting surface 2, the spacing layer 6 is arranged along the length direction of the mounting groove 3, and the spacing layer 6 is of a grid layer structure with an elastic space 61 inside.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.