阅读说明：本技术 一种钎焊板用铝合金卷的热轧复合方法 (Hot rolling compounding method of aluminum alloy coil for brazing sheet ) 是由 刘华春 吴建新 付海鹏 孙连勇 詹开严 石亚雨 于 2019-10-24 设计创作，主要内容包括：本发明涉及一种钎焊板用铝合金卷的热轧复合方法,在皮材的生产过程中,采用铸锭锯片的方式进行生产,通过打带处理,实现皮材与芯材的轧前复合,在热轧的复合轧制时,通过控制压下工艺、轧制速度及喷淋方式来完成复合轧制,从而得到铝合金热轧卷材。通过本发明生产的热轧复合卷材,具有效率高、复合紧密特点,有效的控制生产成本与生产周期。(The invention relates to a hot rolling compounding method of an aluminum alloy coil for a brazing sheet. The hot-rolled composite coiled material produced by the invention has the characteristics of high efficiency and compact composition, and effectively controls the production cost and the production period.)

1. A hot rolling compounding method of an aluminum alloy coil for brazing sheet is characterized by comprising the following steps: in the production process of the skin material, the skin material is produced in a mode of an ingot saw blade, the skin material and the core material are compounded before rolling through strip beating, and in the hot rolling compounding rolling, the compounding rolling is completed through controlling a pressing process, a rolling speed and a spraying mode, so that the aluminum alloy hot rolling coiled material is obtained.

2. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 1, characterized in that: the method specifically comprises the following steps:

1) in the production process of the 4-series alloy leather material, the manufacturing of the leather material is completed by adopting a mode of producing an ingot saw blade;

2) tightening the 4-series alloy skin material and the 3-series alloy core material through a steel belt, and completing the pre-rolling compounding of the skin material and the core material to form a composite ingot;

3) rolling the heated composite cast ingot on a hot rough rolling mill, wherein the rolling process is that the rolling reduction and the rolling speed are required to be ensured to be small in the first 1-6 times of hot rolling, and a spraying mode without spraying emulsion is adopted to finish the composite rolling;

4) after the composite rolling is finished, the composite intermediate blank is rolled at high speed according to large rolling reduction, and finally is rolled by a hot finishing mill to obtain the required hot rolling thickness, so that the production of the hot-rolled composite coiled material is finished.

3. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: in the production process of the leather material in the step 1), the manufacturing of the leather material is completed in a mode of an ingot casting saw blade: according to the requirements of different covering rates, the skin material cast ingot is cut into different blocks along the length direction, after the saw blade is used, the thickness of the skin material is 25-80 mm, and the length and the width of the skin material are unchanged.

4. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: in the production process of the leather saw blade in the step 1), after the saw blade is required, the surface of each leather has certain characteristics: the flatness and the cutting unevenness of the sawn surface are less than or equal to +/-0.5 mm, the cutting horizontal inclination is within +/-0.2 mm/100mm, and the cutting vertical inclination is within +/-0.5 mm/500 mm; the surface roughness of the sawn surface is not more than 30um and not less than 0.5 um.

5. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: in the step 2), the thickness of the cast ingot of the 3-series alloy for the core material is 350-460 mm, the upper and lower large surfaces of the cast ingot are milled by adopting a mode of not spraying emulsion lubrication, and the surface roughness of the cast ingot after milling is not less than 0.5 um.

6. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: in the production process of compounding the skin material and the core material before rolling in the step 2), tightening the skin material and the core material by 2-5 transverse steel belts and 1-3 longitudinal steel belts.

7. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: in the step 3), in the hot rough rolling composite rolling, the reduction of the first 1-6 times is small, and the absolute reduction of each time is 1-8 mm; the rolling speed of the first 1-6 passes is low, and the rolling speed of each pass is 0.1-1.0 m/s; the emulsion spraying mode of the first 1-6 times is as follows: the emulsion was turned off.

8. The hot-rolling composition method of an aluminum alloy coil for brazing sheet according to claim 2, characterized in that: after the first 6 times of composite rolling in the step 4), high-speed rolling with large rolling reduction is needed; the absolute rolling reduction of each pass is 15-40 mm, and the rolling speed of each pass is 1.5-3.5 m/s; the reduction adopts the following principle: the rolling reduction of the 7 th to 9 th passes is gradually increased to 30mm, the rolling reduction of the 10 th to 12 th passes is gradually increased to 35mm, and the rolling reduction of each pass is about 40mm after the 13 th pass.

Technical Field

The invention relates to a hot rolling compounding method of an aluminum alloy coil for a brazing sheet, belonging to the technical field of nonferrous metals.

Background

The composite material is a material with new performance formed by two or more than two materials with different properties through a physical or chemical method on a macroscopic (microscopic) scale. The materials mutually make up for the deficiencies in performance to generate a synergistic effect, so that the comprehensive performance of the composite material is superior to that of the original composition material to meet various different requirements.

The aluminum alloy composite material for the brazing sheet generally has an outer layer (skin layer) of 4 series alloy and an inner layer (core layer) of 3 series aluminum alloy, and the material prepared by compounding the two aluminum alloys can not only exert the advantage of corrosion resistance of the 3 series aluminum alloy, but also realize good connection between parts by utilizing the characteristic of good weldability of the 4 series aluminum alloy, thereby being an ideal material for preparing radiators of parts such as automobiles, high-speed rails, electronic products and the like. These devices release a large amount of heat during use and high performance radiators are critical for water cooled engines. Most of the traditional radiators are copper composite belts (a layer of tin and a layer of lead-tin alloy are dipped and plated on the surface of a copper belt), the thermal conductivity of aluminum is 60% of that of copper, but the heat dissipation efficiency of the copper radiators is obviously reduced due to the influence of the low thermal conductivity coefficient of a lead-tin plating layer. With the transformation of light weight of automobiles, aluminum alloy composite belts in aluminum-based composite plate belts gradually replace copper due to excellent corrosion resistance, electric conductivity and heat conductivity, and are widely used in automobile radiators. The aluminizing rate of the radiator reaches 90-100% in Europe, 70-80% in America and 50-60% in Japan. At present, companies for producing hot-rolled composite plates in China with large output are as follows: tin-free silver-bonded metal composite materials, Shanghai Huafeng Ri light aluminum industry, Medium aluminum Sapaa aluminum industry, Zhejiang Yongjie aluminum industry, northeast light alloy company and the like.

The general hot rolling composite production process flow is different from that of a common plate strip, and the main process is as follows: surface milling of a leather cast ingot, heating of the leather cast ingot, hot rough rolling of the leather cast ingot, cutting of the leather into a plate, polishing of the leather, surface cleaning of the leather, welding of the leather and a core material (welding agent is sometimes needed), banding of the leather and the core material, heating of the leather and the core material, and hot rolling compounding.

In the above production method, the production is required twice corresponding to the hot rolling: the first time is to roll the skin material to a certain thickness, generally 25-100 mm, from the cast ingot to meet the requirement of the lamination rate, and then cut the skin material into plates on a hot rolling production line. At the moment, the temperature of the plate is higher, generally about 400 ℃, the plate needs to stay on a hot rolling production line for a certain time, a fan is started for cooling, and then the plate is cut. And the second time, polishing the surface of the skin material after the plate cutting, cleaning the surface, welding and compounding the skin material with the core material, heating and then producing the skin material by a hot rolling unit. The production method has the following defects:

①, the production efficiency is low, because rolling is needed twice, and when the skin material is rolled, the plate can be cut after being cooled, the production time of the hot rolling mill is seriously occupied, and the cumulative rolling time is more than one time of one-time rolling.

② the compounding effect before rolling is poor, uneven grinding, especially manual grinding, is easy to occur in the grinding process of the leather material, and in addition, fine aluminum scraps are easy to generate in grinding and can be embedded on the surface of the leather material to influence the subsequent hot rolling compounding.

③ the cost of compounding before rolling is high, and the compounding of the skin material and the core material cast ingot requires welding or adding a welding agent, which increases the production cost and labor cost.

④ the hot rolling composite effect is poor, the general hot rolling composite production method is easy to cause the separation of the skin material and the core material in the rolling process, which leads to the failure of composite rolling, especially in the biting rolling process, because only the skin material contacts with the hot rough rolling working roll, the skin material is stressed greatly along the horizontal direction, which leads to the separation of the skin material and the core material, and the composite rolling can not be carried out.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide a hot rolling compounding method of an aluminum alloy coil for a brazing sheet, which has the advantages of high production efficiency, low cost and good compounding rate.

In order to solve the technical problems, the technical scheme of the invention is as follows: a hot rolling compounding method of an aluminum alloy coil for a brazing sheet is characterized in that in the production process of a skin material, an ingot saw blade mode is adopted for production, the skin material and a core material are compounded before rolling through strip beating, and in the hot rolling compounding, the compounding rolling is completed through controlling a pressing process, a rolling speed and a spraying mode, so that the aluminum alloy hot rolling coil is obtained.

Preferably, the method specifically comprises the following steps:

1) in the production process of the 4-series alloy leather material, the manufacturing of the leather material is completed by adopting a mode of producing an ingot saw blade;

2) tightening the 4-series alloy skin material and the 3-series alloy core material through a steel belt, and completing the pre-rolling compounding of the skin material and the core material to form a composite ingot;

3) rolling the heated composite cast ingot on a hot rough rolling mill, wherein the rolling process is that the rolling reduction and the rolling speed are required to be ensured to be small in the first 1-6 times of hot rolling, and a spraying mode without spraying emulsion is adopted to finish the composite rolling;

4) after the composite rolling is finished, the composite intermediate blank is rolled at high speed according to large rolling reduction, and finally is rolled by a hot finishing mill to obtain the required hot rolling thickness, so that the production of the hot-rolled composite coiled material is finished.

Preferably, in the production process of the leather material in the step 1), the leather material is manufactured in a mode of an ingot saw blade: according to the requirements of different covering rates, the skin material cast ingot is cut into different blocks along the length direction, after the saw blade is used, the thickness of the skin material is 25-80 mm, and the length and the width of the skin material are unchanged.

Preferably, in the production process of the leather saw blade in the step 1), after the saw blade is required, the surface of each leather has certain characteristics: the flatness and the cutting unevenness of the sawn surface are less than or equal to +/-0.5 mm, the cutting horizontal inclination is within +/-0.2 mm/100mm, and the cutting vertical inclination is within +/-0.5 mm/500 mm; the surface roughness of the sawn surface is not more than 30um and not less than 0.5 um.

Preferably, the thickness of the cast ingot made of the 3-series alloy for the core material in the step 2) is 350-460 mm, the upper and lower large surfaces of the cast ingot are milled by adopting a mode of not spraying emulsion lubrication, and the surface roughness of the cast ingot after milling is not less than 0.5 um.

Preferably, in the production process of compounding the skin material and the core material before rolling in the step 2), tightening the skin material and the core material by 2-5 transverse steel belts and 1-3 longitudinal steel belts.

Preferably, in the hot rough rolling composite rolling in the step 3), the reduction of the first 1-6 times is small, and the absolute reduction of each time is 1-8 mm; the rolling speed of the first 1-6 passes is low, and the rolling speed of each pass is 0.1-1.0 m/s; the emulsion spraying mode of the first 1-6 times is as follows: the emulsion was turned off.

Preferably, after the first 6 times of composite rolling in the step 4), high-speed rolling with large rolling reduction is needed; the absolute rolling reduction of each pass is 15-40 mm, and the rolling speed of each pass is 1.5-3.5 m/s; the reduction adopts the following principle: the rolling reduction of the 7 th to 9 th passes is gradually increased to 30mm, the rolling reduction of the 10 th to 12 th passes is gradually increased to 35mm, and the rolling reduction of each pass is about 40mm after the 13 th pass.

Compared with the prior art, the invention has the following beneficial effects: the leather material is obtained by a 4-series alloy ingot casting saw blade mode, so that the production efficiency is greatly improved; using a 3-series alloy cast ingot as a core material after surface milling; the surface quality of the skin material and the core material is controlled and a belt beating mode is adopted, so that the skin material and the core material are tightly compounded before hot rolling; the skin material and the core material are subjected to hot rolling compounding by reasonably setting the rolling reduction, the rolling speed, emulsion injection and the like in the hot rolling process. The hot-rolled composite coiled material produced by the invention has the characteristics of high efficiency and compact composition, and effectively controls the production cost and the production period.

The present invention will be described in further detail with reference to specific embodiments.

Detailed Description

In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.

A hot rolling compounding method of an aluminum alloy coil for a brazing sheet is characterized in that in the production process of a skin material, an ingot saw blade mode is adopted for production, the skin material and a core material are compounded before rolling through strip beating, and in the hot rolling compounding, the compounding rolling is completed through controlling a pressing process, a rolling speed and a spraying mode, so that the aluminum alloy hot rolling coil is obtained.

In the embodiment of the invention, the method specifically comprises the following steps:

1) in the production process of the 4-series alloy leather material, the manufacturing of the leather material is completed by adopting a mode of producing an ingot saw blade;

2) tightening the 4-series alloy skin material and the 3-series alloy core material through a steel belt, and completing the pre-rolling compounding of the skin material and the core material to form a composite ingot;

3) rolling the heated composite cast ingot on a hot rough rolling mill, wherein the rolling process is that the rolling reduction and the rolling speed are required to be ensured to be small in the first 1-6 times of hot rolling, and a spraying mode without spraying emulsion is adopted to finish the composite rolling;

4) after the composite rolling is finished, the composite intermediate blank is rolled at high speed according to large rolling reduction, and finally is rolled by a hot finishing mill to obtain the required hot rolling thickness, so that the production of the hot-rolled composite coiled material is finished.

Through the mode of ingot saw bit production skin material to reach certain saw face quality behind the messenger saw bit, both reduced hot rolling production once, reduced the hot rolling mill and shut down the cutting plate, reduced the surface again and polish the processing procedure, greatly promote production efficiency, and guarantee to roll preceding compound quality. Meanwhile, the specific composite rolling process is adopted, so that the hot rolling composite quality requirement is met.

In the embodiment of the invention, in the production process of the leather material in the step 1), the manufacturing of the leather material is completed in a mode of an ingot saw blade: according to the requirements of different covering rates, the skin material cast ingot is cut into different blocks along the length direction, after the saw blade is used, the thickness of the skin material is 25-80 mm, and the length and the width of the skin material are unchanged.

In the embodiment of the invention, in the production process of the leather saw blade in the step 1), after the saw blade is required, the surface of each leather has certain characteristics: the flatness and the cutting unevenness of the sawn surface are less than or equal to +/-0.5 mm, the cutting horizontal inclination is within +/-0.2 mm/100mm, and the cutting vertical inclination is within +/-0.5 mm/500 mm; the surface roughness of the sawn surface is not more than 30um and not less than 0.5 um. The flatness and the roughness of the sawn surface of the leather material are controlled, so that the pre-rolling composite effect of the leather material and the core material is improved.

In the embodiment of the invention, the thickness of the cast ingot of the 3-series alloy for the core material in the step 2) is 350-460 mm, the upper and lower large surfaces of the cast ingot are milled by adopting a mode of not spraying emulsion lubrication, and the roughness of the surface of the cast ingot after milling is not less than 0.5 um. The bonding effect during the composite rolling is increased.

In the embodiment of the invention, in the production process of compounding the skin material and the core material before rolling in the step 2), 2-5 transverse steel belts and 1-3 longitudinal steel belts are tightened. So that the skin material and the core material can be tightly attached in the heating process of the cast ingot.

In the embodiment of the invention, in the hot rough rolling composite rolling in the step 3), the reduction of the first 1-6 times is small, and the absolute reduction of each time is 1-8 mm; the rolling speed of the first 1-6 passes is low, and the rolling speed of each pass is 0.1-1.0 m/s; the emulsion spraying mode of the first 1-6 times is as follows: the emulsion was turned off.

In the embodiment of the invention, after the first 6 times of composite rolling in the step 4), high-speed rolling with large rolling reduction is required; the absolute rolling reduction of each pass is 15-40 mm, and the rolling speed of each pass is 1.5-3.5 m/s; the reduction adopts the following principle: the rolling reduction of the 7 th to 9 th passes is gradually increased to 30mm, the rolling reduction of the 10 th to 12 th passes is gradually increased to 35mm, and the rolling reduction of each pass is about 40mm after the 13 th pass. By the specific reduction process, the hot rolling composite rolling process is ensured.