阅读说明：本技术 一种高压电缆铝包带缠绕设备 (High tension cable aluminium-clad strip winding equipment ) 是由 付联杨 于 2019-10-21 设计创作，主要内容包括：本发明涉及一种缠绕设备,尤其涉及一种高压电缆铝包带缠绕设备。本发明的技术问题是如何提供一种能够自动缠绕铝包带、操作方便、缠绕速度快的高压电缆铝包带缠绕设备。一种高压电缆铝包带缠绕设备,包括有安装架、防滑手柄等；安装架一端连接有防滑手柄。本发明通过控制模块能够控制铝带缠绕组件工作,将铝包带缠绕在高压电缆上,如此能够自动缠绕铝包带,操作方便,且缠绕速度快；通过自动推进机构能够代替人工移动固定环,使得固定环移动的速度更加均匀,从而能够使铝包带缠绕的更加整齐。(The invention relates to winding equipment, in particular to high-voltage cable aluminum-clad strip winding equipment. The invention provides high-voltage cable aluminum tape winding equipment which can automatically wind aluminum tapes, is convenient to operate and has high winding speed. A high-voltage cable aluminum-clad strip winding device comprises a mounting rack, an anti-skid handle and the like; one end of the mounting rack is connected with an anti-slip handle. According to the invention, the control module can control the aluminum tape winding assembly to work, and the aluminum tape is wound on the high-voltage cable, so that the aluminum tape can be automatically wound, the operation is convenient, and the winding speed is high; can replace artifical solid fixed ring of removal through self-advancing mechanism for the speed that solid fixed ring removed is more even, thereby can make the winding of aluminium armour tape more neat.)

1. The utility model provides a high tension cable aluminium belting winding equipment, is connected with anti-skidding handle including mounting bracket and anti-skidding handle, mounting bracket one end, its characterized in that still including aluminium strip winding subassembly, placement mechanism and cowl, is connected with cowl on the mounting bracket, the mounting bracket other end is equipped with aluminium strip winding subassembly, aluminium strip winding subassembly is used for twining aluminium belting to high tension cable on, is equipped with placement mechanism on the aluminium strip winding subassembly, placement mechanism is used for placing aluminium belting.

2. The high-voltage cable aluminum tape winding device according to claim 1, further comprising a control module, a start button, an LCD display screen, a set key, an add key, a subtract key and a confirm key, wherein the start button is arranged on the anti-slip handle, and the start button, the LCD display screen, the set key, the add key, the subtract key and the confirm key are all connected with the control module through lines.

3. The high-voltage cable aluminum-clad belt winding equipment as claimed in claim 2, wherein the aluminum belt winding assembly comprises a fixing ring, a sliding block, a gear ring, a servo motor and a gear, the fixing ring is connected to the other end of the mounting frame, the gear ring is slidably arranged on the fixing ring through the sliding block and the sliding groove, the two servo motors are mounted on the fixing ring and located on the rear side of the gear ring, the gear is mounted on an output shaft of each servo motor, and the gear is meshed with the gear ring.

4. The aluminum-clad belt winding equipment for the high-voltage cable as claimed in claim 3, wherein the placing mechanism comprises a circular protection disc and a centering taper rod, the circular protection disc for placing the aluminum-clad belt is connected to the gear ring, and the centering taper rod is rotatably connected to the axial center position of the inner side of the circular protection disc.

5. The high-voltage cable aluminum tape winding equipment according to claim 4, further comprising an automatic propulsion mechanism, wherein the automatic propulsion mechanism comprises a first electric push rod, a circular opening sleeve, a rubber compression roller and a clockwork spring, the arc baffle is provided with the first electric push rod, the push rod of the first electric push rod is connected with the circular opening sleeve, mounting holes are formed in two sides of the circular opening sleeve, the rubber compression roller for extruding the high-voltage cable is rotatably mounted on the inner sides of the two mounting holes, and the clockwork spring is arranged at the joint of the rubber compression roller and the inner side of the mounting hole.

6. The high-voltage cable aluminum-clad strip winding equipment as claimed in claim 5, further comprising a compression roller spacing adjusting mechanism, wherein the compression roller spacing adjusting mechanism comprises two protection plates and nuts, the two protection plates are respectively arranged on the two rubber compression rollers, the nuts are respectively arranged on two sides of the circular opening sleeve, the nuts are located on the right side of the mounting holes, and the nuts are internally matched with the fastening screws for pushing the protection plates through threads.

7. The high-voltage cable aluminum-clad belt winding equipment as claimed in claim 6, further comprising an aluminum belt pressing mechanism, wherein the aluminum belt pressing mechanism comprises a pressing plate, a second electric push rod, a pressure sensor and a pressing block, the pressing plate and the second electric push rod are mounted on one side, close to the gear ring, of the circular protection disc, the pressing plate is located above the second electric push rod, an opening of the circular protection disc is located between the pressing plate and the second electric push rod, the pressure sensor is arranged on a push rod of the second electric push rod, and the pressing block for pressing the aluminum-clad belt is arranged on the pressure sensor.

8. The high-voltage cable aluminum tape winding device as claimed in claim 7, further comprising a control panel and a control box, wherein the control panel and the control box are fixedly connected to one side of the arc-shaped baffle plate facing the anti-skid handle, the control panel is located above the control box, the LCD display screen, the setting key, the plus key, the minus key and the confirmation key are all arranged on the control panel, the control module is installed in the control box, the control box comprises a switching power supply and a power supply module, the switching power supply can supply power to the whole device, the power supply module is connected with a power supply main switch through a line, the control module is connected with the power supply module through a line, and the output end of the switching power supply is connected with the power supply module through a line; the control module is connected with a DS1302 clock circuit and a 24C02 circuit, the DS1302 clock circuit can provide a time reference, the 24C02 circuit is used for storing parameters, the set parameters are stored in the 24C02 circuit, and relevant parameters are called out during work; the pressure sensor is connected with the control module through a line, and the servo motor, the first electric push rod and the second electric push rod are connected with the control module through a peripheral circuit.

Technical Field

The invention relates to winding equipment, in particular to high-voltage cable aluminum-clad strip winding equipment.

Background

The high-voltage cable is one of power cables, comprises a conductor, insulation, an inner protection layer, filling materials and outer insulation, is widely applied to transmission and distribution of power, and needs to be wound with aluminum tape in order to avoid abrasion of the high-voltage cable by a wire clamp in the process of installing the high-voltage cable.

Now, an electrician generally winds the aluminum tape on the high-voltage cable by matching two hands, and the high-voltage cable is generally installed on a telegraph pole, so that the electrician needs to keep balance and wind the aluminum tape on the high-voltage cable at the same time, and therefore the electrician is inconvenient to operate and slow in winding speed.

Therefore, it is necessary to develop a device capable of automatically winding aluminum armor tape, convenient to operate and high in winding speed.

Disclosure of Invention

In order to overcome the defects that an electrician needs to keep balance and winds an aluminum tape on a high-voltage cable at the same time, the electrician is inconvenient to operate and the winding speed is slow, the invention has the technical problems that: the high-voltage cable aluminum tape winding equipment is convenient to operate and high in winding speed, and can automatically wind aluminum tapes.

The technical implementation scheme of the invention is as follows: the utility model provides a high tension cable aluminium belting winding equipment, is including mounting bracket, anti-skidding handle, aluminium strip winding subassembly, placement machine and cowl, and mounting bracket one end is connected with anti-skidding handle, is connected with cowl on the mounting bracket, and the mounting bracket other end is equipped with aluminium strip winding subassembly, and aluminium strip winding subassembly is used for twining the aluminium belting to high tension cable on, is equipped with placement machine on the aluminium strip winding subassembly, and placement machine is used for placing the aluminium belting.

In addition, it is especially preferred that the anti-skidding handle further comprises a control module, a starting button, an LCD display screen, a setting key, an adding key, a subtracting key and a confirmation key, wherein the starting button is arranged on the anti-skidding handle, and the starting button, the LCD display screen, the setting key, the adding key, the subtracting key and the confirmation key are all connected with the control module through lines.

In addition, it is especially preferred that the aluminium strip winding subassembly is including solid fixed ring, slider, ring gear, servo motor and gear, and the mounting bracket other end is connected with solid fixed ring, and gu be provided with the ring gear through slider and spout slidingtype on the fixed ring, gu install two servo motor on the fixed ring, two servo motor all are located the ring gear rear side, install the gear on servo motor's the output shaft, gear and ring gear meshing.

In addition, it is especially preferred that the placing mechanism comprises a circular protection disc and a centering taper rod, the circular protection disc for placing the aluminum armour tape is connected to the gear ring, and the centering taper rod is rotatably connected to the axis position of the inner side of the circular protection disc.

In addition, especially preferred is, still including self-advancing mechanism, self-advancing mechanism is including first electric putter, circular opening cover, rubber compression roller and clockwork spring, installs first electric putter on the cowl, is connected with circular opening cover on first electric putter's the push rod, and the mounting hole has all been seted up to circular opening cover both sides, and the rubber compression roller that is used for extrudeing high tension cable is all installed with the pivoted mode to two mounting hole inboards, and the junction of rubber compression roller and mounting hole inboard is provided with the clockwork spring.

In addition, especially preferred is, still include and press roller interval adjustment mechanism, and press roller interval adjustment mechanism is including nut, fastening screw and guard plate, and the guard plate is two, and the branch is located two rubber compression rollers, and the nut is all installed to circular opening cover both sides, and the nut is located the mounting hole right side, and it has the fastening screw who is used for promoting the guard plate to have through screw-thread fit in the nut.

In addition, it is especially preferred that the aluminum tape pressing mechanism is further included, the aluminum tape pressing mechanism comprises a pressing plate, a second electric push rod, a pressure sensor and a pressing block, the pressing plate and the second electric push rod are installed on one side, close to the gear ring, of the circular protection disc, the pressing plate is located above the second electric push rod, the opening of the circular protection disc is located between the pressing plate and the second electric push rod, the pressure sensor is arranged on the push rod of the second electric push rod, and the pressing block used for pressing the aluminum tape is arranged on the pressure sensor.

In addition, it is particularly preferable that the anti-skid device further comprises a control panel and a control box, one side of the arc baffle plate, which faces the anti-skid handle, is fixedly connected with the control panel and the control box, the control panel is positioned above the control box, the LCD display screen, the setting key, the plus key, the minus key and the confirmation key are arranged on the control panel, the control module is arranged in the control box, the control box comprises a switching power supply and a power supply module, the switching power supply can supply power to the whole device, the power supply module is connected with a power supply main switch through a circuit, the control module is connected with the power supply module through a circuit, and the output end of the switching power supply is connected with the power supply module through; the control module is connected with a DS1302 clock circuit and a 24C02 circuit, the DS1302 clock circuit can provide a time reference, the 24C02 circuit is used for storing parameters, the set parameters are stored in the 24C02 circuit, and relevant parameters are called out during work; the pressure sensor is connected with the control module through a line, and the servo motor, the first electric push rod and the second electric push rod are connected with the control module through a peripheral circuit.

Compared with the prior art, the invention has the following advantages: according to the invention, the control module can control the aluminum tape winding assembly to work, and the aluminum tape is wound on the high-voltage cable, so that the aluminum tape can be automatically wound, the operation is convenient, and the winding speed is high; the automatic propelling mechanism can replace manual moving of the fixing ring, so that the moving speed of the fixing ring is more uniform, and the aluminum armor tape can be wound more neatly; the position of the rubber compression roller can be adjusted according to the thickness of the high-voltage cable through the compression roller spacing adjusting mechanism, so that the rubber compression roller can be suitable for high-voltage cables with different thicknesses; the aluminum armor tape can be wound more tightly through the aluminum tape pressing mechanism.

Drawings

Fig. 1 is a schematic front view of the present invention.

Fig. 2 is an enlarged schematic view of part a of the present invention.

Fig. 3 is an enlarged schematic view of part B of the present invention.

Fig. 4 is a partial right view structural diagram of the present invention.

Fig. 5 is an enlarged schematic view of the part C of the present invention.

Fig. 6 is a circuit diagram of the present invention.

Fig. 7 is a schematic circuit diagram of the present invention.

Labeled as: 1 … mounting bracket, 2 … control box, 3 … antiskid handle, 4 … control panel, 5 … LCD display screen, 6 … start button, 7 … aluminum strip winding component, 71 … fixing ring, 72 … sliding block, 73 … gear ring, 74 … sliding groove, 75 … servo motor, 76 … gear, 9 … placing mechanism, 91 … round protection disc, 92 … centering taper rod, 11 … arc baffle, 12 … automatic propelling mechanism, 121 … first electric push rod, 122 … round opening sleeve, 123 … mounting hole, 124 … rubber compression roller, 125 … spring, 13 … compression roller spacing adjusting mechanism, 131 … nut, 132 … fastening screw, 133 … protection plate, 14 … aluminum strip pressing mechanism, 36141 pressing plate, 142 … second electric push rod 143, … pressure sensor, 144 … pressing block.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

First embodiment

The utility model provides a high tension cable aluminium belting winding equipment, as shown in figure 1, including mounting bracket 1, anti-skidding handle 3, aluminium strip winding subassembly 7, placer 9 and cowl 11, 1 right-hand member of mounting bracket is connected with anti-skidding handle 3, anti-skidding handle 3's shape is the arc, 1 middle part of mounting bracket is connected with cowl 11, 1 left end of mounting bracket is equipped with aluminium strip winding subassembly 7, aluminium strip winding subassembly 7 is used for twining aluminium belting to high tension cable on, be equipped with placer 9 on the aluminium strip winding subassembly 7, placer 9 is used for placing the aluminium belting.

As shown in fig. 1, fig. 6 and fig. 7, the antiskid device further comprises a control module, a start button 6, an LCD display screen 5, a set key, an add key, a subtract key and a confirm key, the start button 6 is arranged on the antiskid handle 3, and the start button 6, the LCD display screen 5, the set key, the add key, the subtract key and the confirm key are all connected with the control module through lines.

When the power supply device is used for the first time, an electrician presses a power supply main switch to electrify the device, then the operation parameters of the device are set according to actual conditions, the electrician presses a set key to enter a set interface, the interface is displayed on an LCD display screen 5, then an additional key and a subtractive key are pressed to set related parameters or change lines, when the parameters are set, the electrician presses a confirm key to confirm and quit the set interface, the set parameters are stored in a 24C02 circuit through a control module, and the electrician presses the power supply main switch again to cut off the power supply of the device. When need twine aluminium belting to high tension cable, electrician fixes aluminium belting on placement mechanism 9, and wind one end of aluminium belting on high tension cable, then press the power master switch, go up this equipment electricity, put aluminium belting winding subassembly 7 in high tension cable periphery again, then press start button 6, start button 6 signals, control module received signal back control aluminium belting winding subassembly 7 work, aluminium belting winding subassembly 7 drives placement mechanism 9 anticlockwise rotation, thereby drive aluminium belting around high tension cable anticlockwise rotation, twine the aluminium belting in placement mechanism 9 on high tension cable, and meanwhile, electrician holds skid-proof handle 3 again and removes this equipment along high tension cable, twine other regions on high tension cable with aluminium belting, so, can automatic winding aluminium belting, and convenient operation, and the winding speed is fast. After winding, the electrician stops moving the equipment, then presses the start button 6 again, and the control module receives signals and then controls the aluminum strip winding assembly 7 to stop working, and then presses the power main switch again to cut off the power of the equipment.

As shown in fig. 2, the aluminum strip winding assembly 7 includes a fixing ring 71, a sliding block 72, a gear ring 73, a servo motor 75 and a gear 76, the left end of the mounting frame 1 is connected with the fixing ring 71, the sliding block 72 and the sliding groove 74 on the fixing ring 71 are provided with the gear ring 73 in a sliding manner, the servo motor 75 is installed on the left side of the fixing ring 71, the servo motor 75 is also installed on the upper right side of the fixing ring 71, the two servo motors 75 are located on the rear side of the gear ring 73, the gear 76 is installed on the output shaft of the servo motor 75, and.

Electrician puts solid fixed ring 71 in the high tension cable periphery, then presses start button 6, control servo motor 75 clockwise rotation after the control module received signal, servo motor 75 drives gear 76 clockwise, thereby drive ring gear 73 anticlockwise rotation, and then drive placement mechanism 9 anticlockwise rotation, thus, can make the aluminium band around high tension cable anticlockwise rotation, thereby can twine the aluminium band on high tension cable, because gear 76 has two, therefore ring gear 73 all can with one of them gear 76 meshing, thereby can avoid ring gear 73 to stop anticlockwise rotation midway. After winding, the electrician presses the start button 6 again, and the control module receives the signal and controls the servo motor 75 to stop rotating clockwise.

As shown in fig. 1, the placing mechanism 9 includes a circular protection disc 91 and a centering taper rod 92, the right part of the front side of the gear ring 73 is connected with the circular protection disc 91 for placing the aluminum armour tape, the front side of the circular protection disc 91 is arranged in an open manner, the left side of the circular protection disc 91 is provided with an opening for allowing the aluminum armour tape to pass through, and the centering taper rod 92 is rotatably connected at the axial center position of the inner side of the circular protection disc 91.

Electrician sheathes the aluminum armor tape on centering taper rod 92, then passes the opening of circular protection disc 91 with the one end of aluminum armor tape, winds the aluminum armor tape on high tension cable again, and when ring gear 73 anticlockwise rotated, ring gear 73 drove circular protection disc 91 anticlockwise rotation, made the aluminum armor tape around high tension cable anticlockwise rotation to can twine the aluminum armor tape on high tension cable.

Second embodiment

On the basis of the first embodiment, as shown in fig. 4 and 5, the present embodiment further includes an automatic propulsion mechanism 12, the automatic propulsion mechanism 12 includes a first electric push rod 121, a circular opening sleeve 122, rubber compression rollers 124 and a clockwork spring 125, the first electric push rod 121 is installed at the lower portion of the arc baffle 11, the circular opening sleeve 122 is connected to the push rod of the first electric push rod 121, the left side of the circular opening sleeve 122 is open, mounting holes 123 are respectively opened at the upper side and the lower side of the circular opening sleeve 122, the rubber compression rollers 124 for extruding the high-voltage cable are respectively installed inside the two mounting holes 123 in a rotating manner, and the clockwork spring 125 is installed at the connection position between the rubber compression rollers 124 and the inner side of the mounting holes 123.

The electrician presses an additional key for 3 seconds, the control module controls the first electric push rod 121 to extend for 7 seconds, the first electric push rod 121 drives the circular opening sleeve 122 to move backwards, after 7 seconds, the control module controls the first electric push rod 121 to stop extending, the electrician sleeves the circular opening sleeve 122 on the high-voltage cable again, the rubber compression roller 124 extrudes the high-voltage cable, the clockwork spring 125 is wound, at the moment, the fixing ring 71 is just positioned at the periphery of the high-voltage cable, the electrician presses the additional key for 3 seconds, the control module controls the first electric push rod 121 to shorten for 7 seconds, the first electric push rod 121 drives the arc-shaped baffle plate 11 to move backwards, so that the mounting frame 1 is driven to move backwards, the fixing ring 71 moves along the high-voltage cable, the fixing ring 71 can be moved manually instead of moving the fixing ring 71, the moving speed of the fixing ring 71 is enabled to be more uniform, the aluminum wrapping tape can be wrapped more, the electrician then removes the circular open sleeve 122, the rubber compression roller 124 does not contact the high-voltage cable, and the rubber compression roller 124 rotates inwards under the action of the spring 125.

As shown in fig. 5, the device further comprises a pressure roller spacing adjusting mechanism 13, the pressure roller spacing adjusting mechanism 13 comprises two nuts 131, two fastening screws 132 and two protection plates 133, the two protection plates 133 are respectively arranged on the front sides of the two rubber pressure rollers 124, the nuts 131 are respectively arranged on the upper side and the lower side of the circular opening sleeve 122, the nuts 131 are located on the right side of the mounting hole 123, the fastening screws 132 used for pushing the protection plates 133 are matched in the nuts 131 through threads, and the fastening screws 132 are in a T shape.

The electrician further puts the circular opening sleeve 122 on the high voltage cable, if the high voltage cable is not in contact with the two rubber compression rollers 124, the electrician rotates the upper fastening screw 132 to move to the left, the upper fastening screw 132 pushes the upper protection plate 133 to rotate counterclockwise, so as to drive the upper rubber compression roller 124 to rotate counterclockwise, the upper spring 125 is wound, when the upper rubber compression roller 124 rotates counterclockwise to be in contact with the high voltage cable, the electrician stops rotating the upper fastening screw 132, then rotates the lower fastening screw 132 to move to the left, the lower fastening screw 132 pushes the lower protection plate 133 to rotate clockwise, so as to drive the lower rubber compression roller 124 to rotate clockwise, the lower spring 125 is wound, when the lower rubber compression roller 124 rotates clockwise to press the high voltage cable, the electrician stops rotating the lower fastening screw 132, so as to adjust the position of the rubber compression roller 124 according to the thickness of the high voltage cable, thereby being suitable for high-voltage cables with different thicknesses.

As shown in fig. 3, the aluminum tape pressing mechanism 14 is further included, the aluminum tape pressing mechanism 14 includes a pressing plate 141, a second electric push rod 142, a pressure sensor 143 and a pressing block 144, the pressing plate 141 and the second electric push rod 142 are installed on the left side of the circular protection disc 91, the pressing plate 141 is arc-shaped, the pressing plate 141 is located above the second electric push rod 142, an opening of the circular protection disc 91 is located between the pressing plate 141 and the second electric push rod 142, the pressing sensor 143 is arranged on the push rod of the second electric push rod 142, and the pressing block 144 for pressing the aluminum tape is arranged on the pressure sensor 143.

When the device is powered on, the control module controls the pressure sensor 143 to work, an electrician penetrates an aluminum armor tape through an opening of the circular protection disc 91, then presses a plus key and presses a confirmation key, the control module controls the second electric push rod 142 to extend, the second electric push rod 142 drives the pressure sensor 143 to move upwards so as to drive the pressing block 144 to move upwards, when the pressing block 144 moves upwards and contacts with the aluminum armor tape, the pressing block 144 continues to move upwards, when the pressing block 144 moves upwards and contacts with the pressing plate 141, the pressing block 144 stops moving upwards, the pressure sensor 143 continues to move upwards, the pressure sensor 143 detects a pressure value, when the pressure value detected by the pressure sensor 143 reaches a preset value in the control module, the pressure sensor 143 sends a signal, the control module receives the signal and controls the second electric push rod 142 to stop extending, and therefore the aluminum armor tape can be properly pressed, so that the aluminum armor tape can be wound more tightly. When the winding of the high-voltage cable is completed, the electrician presses an additional key and then presses a confirmation key, the control module controls the second electric push rod 142 to shorten for 3 seconds, the second electric push rod 142 drives the press block 144 to move downwards, and after 3 seconds, the control module controls the second electric push rod 142 to stop shortening.

As shown in fig. 1, 6 and 7, the device further comprises a control panel 4 and a control box 2, the right side of the arc baffle 11 is fixedly connected with the control panel 4 and the control box 2, the control panel 4 is positioned above the control box 2, the LCD display screen 5, a setting key, an adding key, a subtracting key and a confirming key are both arranged on the control panel 4, the control module is arranged in the control box 2, the control box 2 comprises a switching power supply and a power supply module, the switching power supply can supply power to the whole device, the power supply module is connected with a power main switch through a circuit, the control module is connected with the power supply module through a circuit, and the output end of the switching power supply is connected with the power supply module through a circuit; the control module is connected with a DS1302 clock circuit and a 24C02 circuit, the DS1302 clock circuit can provide a time reference, the 24C02 circuit is used for storing parameters, the set parameters are stored in the 24C02 circuit, and relevant parameters are called out during work; the pressure sensor 143 is connected with the control module through a line, and the servo motor 75, the first electric push rod 121 and the second electric push rod 142 are connected with the control module through a peripheral circuit.

It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the scope of the present invention.