Hydraulic end for pump and multichannel check valve subassembly of institutional advancement
阅读说明:本技术 一种泵用液力端及结构改进的多通道单向阀组件 (Hydraulic end for pump and multichannel check valve subassembly of institutional advancement ) 是由 张鹤 张生昌 张华军 皮亚明 于 2019-10-14 设计创作,主要内容包括:本发明涉及一种泵用液力端及结构改进的多通道单向阀组件,属于泵阀技术领域。单向阀组件包括设有多条进液流道的阀座,通过阀芯座而可沿启闭方向移动地安装在阀座上的多个锥形阀芯,及用于迫使阀芯阀面紧压于阀座阀面上的弹性复位件;锥形阀芯包括拼合成锥形结构的第一子阀芯与第二子阀芯,第一子阀芯与第二子阀芯的拼合面间压有密封件;第一子阀芯通过紧固件而固定在阀芯座上,第二子阀芯可沿启闭方向活动地安装在阀芯座上;每个子阀芯的外周上固设有非金属缓冲层;进液流道的出液端口面为与单个锥形阀芯相适配的锥形阀座阀面。基于前述结构改进,能降低阀芯与阀座上阀面加工工艺难度的同时,改善水力流道特性,可广泛应用于泵等技术领域中。(The invention relates to a multi-channel check valve component with an improved hydraulic end and structure for a pump, and belongs to the technical field of pump valves. The check valve component comprises a valve seat provided with a plurality of liquid inlet flow channels, a plurality of conical valve cores which are movably arranged on the valve seat along the opening and closing direction through the valve core seat, and an elastic resetting piece used for forcing the valve surface of the valve core to be pressed on the valve surface of the valve seat; the conical valve core comprises a first sub valve core and a second sub valve core which are spliced into a conical structure, and a sealing element is pressed between splicing surfaces of the first sub valve core and the second sub valve core; the first sub valve core is fixed on the valve core seat through a fastener, and the second sub valve core can be movably arranged on the valve core seat along the opening and closing direction; a non-metal buffer layer is fixedly arranged on the periphery of each sub valve core; the liquid outlet port surface of the liquid inlet flow passage is a conical valve seat surface matched with a single conical valve core. Based on the structural improvement, the hydraulic flow channel characteristic can be improved while the processing process difficulty of the valve surfaces on the valve core and the valve seat can be reduced, and the hydraulic flow channel can be widely applied to the technical fields of pumps and the like.)
1. A multi-channel check valve component with improved structure comprises a valve seat provided with a plurality of liquid inlet flow channels, a plurality of valve cores which are movably arranged on the valve seat along the opening and closing direction through a valve core seat, and an elastic reset piece which is used for forcing the valve surface of the valve core to be pressed on the valve surface of the valve seat;
the method is characterized in that:
the valve core is a conical valve core, the conical valve core comprises a first sub valve core and a second sub valve core which are spliced into a conical structure, and a sealing element is pressed between splicing surfaces of the first sub valve core and the second sub valve core; the first sub valve core is fixed on the valve core seat through a fastener, and the second sub valve core can be movably arranged on the valve core seat along the opening and closing direction; a nonmetal buffer layer is fixedly arranged on the periphery of each sub valve core;
the liquid outlet port surface of the liquid inlet flow channel is a conical valve seat valve surface matched with the single conical valve core.
2. The multi-channel check valve assembly of claim 1, wherein:
in the first sub valve core and the second sub valve core, a clamping strip is convexly formed on the splicing surface of one of the first sub valve core and the second sub valve core, and a clamping groove matched with the clamping strip is concavely formed in the splicing surface of the other of the first sub valve core and the second sub valve core;
the clamping groove and the clamping strip are matched to form a stopping mechanism for stopping the second sub valve core from being separated from the valve core seat along the opening and closing direction towards the direction pointing to the valve surface of the conical valve seat.
3. The multi-channel check valve assembly of claim 2, wherein:
the clamping groove is a single-side groove wall surface groove formed by inwards recessing the end surface of the other valve core seat away from the valve core seat;
a receiving groove for receiving the seal member is provided on the other.
4. The multi-channel check valve assembly of any of claims 1 to 3, wherein:
one of the second sub valve core and the valve core seat is convexly provided with a centering convex part along the opening and closing direction; the centering bulge is used for matching with a centering groove arranged on the other valve core, so that the two sub valve cores are installed on the valve core seat in a centering and matching mode.
5. The multi-channel check valve assembly of any of claims 1 to 4, wherein:
and a flow guide channel for guiding a part of fluid is arranged on the inner side of the valve core seat.
6. The multi-channel check valve assembly of claim 5, wherein:
the guide channel is in butt joint with the liquid inlet flow channel;
the check valve assembly comprises a cylindrical guide fluid director fixedly connected with the valve seat, and the valve core seat is provided with a sleeving hole movably sleeved outside the guide fluid director; a guide hole for constructing the guide channel is formed on the sleeving hole surface of the valve core seat and/or on the peripheral surface of the guide fluid director in an inwards concave manner; the valve cores are uniformly arranged around the circumference of the guide fluid director.
7. The multi-channel check valve assembly of any of claims 1 to 6, wherein:
the first sub valve core and the second sub valve core are both of a half valve core structure.
8. The multi-channel check valve assembly of any of claims 1 to 7, wherein:
and the conical peripheral surface of the sub valve core is provided with an installation groove for nesting the installation root of the non-metal buffer layer.
9. A pump fluid end comprises a medium pumping cavity, a one-way valve assembly arranged at a medium inlet of the medium pumping cavity and a one-way valve assembly arranged at a medium outlet of the medium pumping cavity, wherein an external connecting port used for adjusting the pressure in the cavity of the medium pumping cavity is arranged on the medium pumping cavity so as to form relatively low pressure or relatively high pressure in the cavity and trigger one of the one-way valve assemblies to be opened and conducted;
the method is characterized in that:
the one-way valve assembly is a multi-channel one-way valve assembly as claimed in any one of claims 1 to 8.
10. The fluid end for a pump according to claim 9, wherein:
the medium pumping cavity is provided with a cylinder structure of which two ports respectively form the medium inlet and the medium outlet; the valve rod penetrates through the cylinder structure, and two ends of the valve rod are correspondingly fixedly connected with the valve seats of the two check valve assemblies.
Technical Field
The invention relates to the technical field of one-way valves, in particular to a multi-channel one-way valve assembly with an improved structure and a pump hydraulic end constructed by the same.
Background
In patent document CN105822539A, a combined inlet and outlet check valve for a reciprocating pump is disclosed, which has a structure shown in fig. 1, and includes an inlet check valve and an outlet check valve; each one-way valve comprises a
The check valve is based on the fact that a plurality of independent liquid inlet flow channels are arranged on a
Disclosure of Invention
The invention mainly aims to provide a multi-channel check valve component with an improved structure, so that the tight fit degree of a valve core and a valve surface of a valve seat is improved and the processing process difficulty of the valve core and the valve surface of the valve seat is reduced while the flow area and the hydraulic flow channel characteristic are improved by utilizing a conical valve surface structure;
it is another object of the present invention to provide a fluid end for a pump constructed with the above-described multi-channel check valve.
In order to achieve the above main object, the present invention provides a multi-channel check valve assembly with an improved structure, comprising a valve seat provided with a plurality of liquid inlet flow channels, a plurality of valve cores movably mounted on the valve seat along an opening and closing direction through the valve core seat, and an elastic reset member for forcing a valve surface of the valve core to press against a valve surface of the valve seat; the valve core is a conical valve core, the conical valve core comprises a first sub valve core and a second sub valve core which are spliced into a conical structure, and a sealing element is pressed between splicing surfaces of the first sub valve core and the second sub valve core; the first sub valve core is fixed on the valve core seat through a fastener, and the second sub valve core can be movably arranged on the valve core seat along the opening and closing direction; a non-metal buffer layer is fixedly arranged on the periphery of each sub valve core; the liquid outlet port surface of the liquid inlet flow passage is a conical valve seat surface matched with a single conical valve core.
The valve core is set into a conical valve core formed by splicing a first sub valve core and a second sub valve core, the first sub valve core is fixedly connected with the valve core seat on the mounting structure, the second sub valve core is movably mounted on the valve core seat in the opening and closing direction and is matched with a sealing piece between the first sub valve core and the second sub valve core, and the second sub valve core can float up and down to adjust the matching degree of the valve surface of the second sub valve core and the valve surface of the valve seat in the process of pressing and matching the valve surface of the valve core and the valve surface of the valve seat, so that the valve core and valve seat structure matched with the conical valve surface can be processed by utilizing a lower processing technology, and the technical effects of large overflowing area brought by matching of the conical valve surface, low flow rate, small hydraulic loss, high efficiency and high efficiency can be well realized. And because the peripheral surface of the sub-valve core is pasted with the non-metal buffer layer, the impact load during closing can be effectively reduced, the noise is reduced, and the reliability of the valve is improved.
In the first sub-valve core and the second sub-valve core, a clamping strip is convexly formed on the splicing surface of one of the first sub-valve core and the second sub-valve core, and a clamping groove matched with the clamping strip is concavely formed on the splicing surface of the other of the first sub-valve core and the second sub-valve core; the clamping groove and the clamping strip are matched to form a stopping mechanism for stopping the second sub valve core from being separated from the valve core seat along the opening and closing direction towards the direction pointing to the conical groove seat surface. The mounting structure of the second sub-valve element is constructed with a simpler structure.
The more specific proposal is that the clamping groove is a single-side groove wall surface groove formed by inwards recessing the end surface deviating from the valve core seat from the other end surface; a receiving groove for receiving the sealing member is provided on the other. The processing of the clamping groove and the clamping strip is convenient, and the position of the sealing element accommodating groove can be arranged at the middle position of the splicing surface as much as possible.
In a further aspect, the accommodating groove for accommodating the sealing element is disposed at a middle area of the surface of the split surface of the sub-valve core after deducting the groove of the wall surface of the single-side groove, and preferably disposed at a middle position of the surface after deducting the groove of the wall surface of the single-side groove.
The preferable scheme is that a centering convex part is convexly formed on one of the second sub valve core and the valve core seat along the opening and closing direction; the centering bulge is used for being matched with a centering groove arranged on the other valve core, so that the two sub valve cores are better centered and matched and then are installed on the valve core seat.
Another preferred scheme is that a flow guide channel for guiding partial fluid is arranged on the inner side of the valve core seat. And the hydraulic loss is reduced.
The more preferable scheme is that the guide channel is butted with the liquid inlet channel; the one-way valve assembly comprises a cylindrical guide fluid director fixedly connected with the valve seat; the valve core seat is provided with a sleeving hole which is movably sleeved outside the guide fluid director; a guide hole for constructing a guide channel is formed on the sleeving hole surface of the valve core seat and/or on the peripheral surface of the guide fluid director in an inwards concave manner; the valve cores are uniformly arranged around the circumference of the guide fluid director.
Another preferred scheme is that the first sub valve core and the second sub valve core are in a half valve core structure. The valve core is convenient to process and install.
Another preferable scheme is that the conical peripheral surface of the sub-valve core is provided with a mounting groove for nesting a mounting root part of the non-metal buffer layer.
In a further preferred embodiment, the second sub-valve core is movably mounted on the valve core valve seat with a gap in the opening and closing direction. Specifically, the small gap is movably arranged on the valve core seat so as to be finely adjusted in a vertically floating manner.
In order to achieve the other purpose, the hydraulic end for the pump provided by the invention comprises a medium pumping cavity, a one-way valve assembly arranged at a medium inlet of the medium pumping cavity and a one-way valve assembly arranged at a medium outlet of the medium pumping cavity, wherein an external connecting port for adjusting the pressure in the cavity of the medium pumping cavity is arranged on the medium pumping cavity, and a relatively low pressure or a relatively high pressure is formed in the cavity to trigger one of the one-way valve assemblies to open and conduct; the one-way valve assembly is the one-way valve assembly described in any of the above claims.
The opening and closing of the medium inlet and the medium outlet of the multi-channel check valve are controlled by adopting the multi-channel check valve, the requirement on large discharge capacity can be effectively ensured, the service life under the working condition of large discharge capacity can be effectively ensured based on the improvement of the structure of the check valve, and the machining process of the conical valve core is reduced.
The specific scheme is that the medium pumping cavity is provided with a cylinder structure of which two ports respectively form a medium inlet and a medium outlet; the valve rod penetrates through the cylinder structure, and two ends of the valve rod are correspondingly fixedly connected with the valve seats of the two check valve assemblies. So that two one-way valves are mounted into the media pumping chamber.
Drawings
FIG. 1 is a block diagram of a
FIG. 2 is a block diagram of a one-way valve assembly of
FIG. 3 is an enlarged, left side view of the structure of FIG. 2;
FIG. 4 is a right side enlarged partial view of the structure shown in FIG. 2;
FIG. 5 is an enlarged view of a portion A of FIG. 3;
FIG. 6 is a perspective view of a deflector in
FIG. 7 is an axial cross-sectional view of a director in
FIG. 8 is a block diagram of a septum assembly in accordance with
FIG. 9 is a first axial cross-sectional view of an inner retainer sleeve according to
FIG. 10 is a second axial cross-sectional view of an inner retainer sleeve according to
FIG. 11 is a view showing the construction of an outer sheath according to
FIG. 12 is an enlarged view of a portion C of FIG. 8;
FIG. 13 is an enlarged view of portion D of FIG. 8;
fig. 14 is a structural view of a hydraulic terminal according to
Detailed Description
The invention is further illustrated by the following examples and figures.
The invention has the main conception that the structure of the valve core is improved, so that the flow area can be better improved by utilizing the conical valve surface, and the characteristics of a hydraulic flow passage are improved; the structure of the valve stem, the elastic restoring member, the valve seat and the pilot flow guide may be designed with reference to existing products, and is not limited to the exemplary structure in the following embodiments. In addition, the fluid end of the pump is exemplified by the fluid end of a diaphragm pump and an oil isolation pump, and other fluid ends of the pump can be constructed by using the multi-channel check valve.
Fluid end for pump example 1
Referring to fig. 1 to 13, the
As shown in fig. 1, the
A
Referring to fig. 2 to 6, the
The
As shown in fig. 6 and 7, the guiding
The
The
Each
In the installation, it is used for pressing the sealing
As shown in fig. 5, there are matching gaps between the two sides of the split surface of the second
In the installation process, the
The second
As shown in fig. 8 to 13, the
The
As shown in fig. 9 and 10, the
As shown in fig. 11, the outer limiting
In the present embodiment, for the convenience of installation, the valve seats 32 of the first
The inner annular surface of the first
In the mounting process, the outer
In the present embodiment, the
As shown in fig. 1, the upper end of the mounting
In the working process, the
In the invention, the elastic reset piece for forcing the valve surface of the valve core to be pressed on the valve surface of the valve seat can be constructed by two permanent magnet blocks or elastic rubber cylinders which are oppositely arranged in the same pole, besides the compression spring.
In this embodiment, the fixed connection between the guiding fluid director and the valve seat may be realized by using a screw to cooperate with a screw hole provided on one of the guiding fluid director and the valve seat, or by welding.
Fluid end for pump example 2
As a description of
Referring to fig. 14, the
In the above embodiment, the guide flow guider can be omitted, and the flow guide groove is arranged on the hole wall of the inner sleeve hole of the valve core seat, so as to achieve the purpose of flow guiding.
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