Fresh lotus seed threshing and shelling all-in-one machine
阅读说明:本技术 一种鲜莲子脱粒、脱壳一体机 (Fresh lotus seed threshing and shelling all-in-one machine ) 是由 李玉寒 曾志文 徐永博 莫涵 苏庚辰 刘添榄 于 2019-11-11 设计创作,主要内容包括:本发明公开了一种鲜莲子脱粒、脱壳一体机,涉及农用机械技术领域,解决了鲜莲子难以脱粒、脱壳,以及这两个步骤难以相整合的问题。本发明设置鲜莲子脱粒装置,鲜莲子脱粒装置主要包括有鲜莲蓬纤维破碎机构、莲子莲蓬剥离机构和莲子与碎屑分离机构,用以实现鲜莲子脱粒;设置莲子脱壳装置,莲子脱壳装置主要包括莲子脱壳传送带、莲子切壳机构和莲子挤壳机构,用以实现莲子脱壳。本发明的一种鲜莲子脱粒、脱壳一体机,通过鲜莲子脱粒装置和莲子脱壳装置来实现莲子脱粒、脱壳,整个过程能够很好地保护莲子,不损伤莲子,且能够在脱壳中适应不同大小的莲子,效率高,效果好。(The invention discloses a fresh lotus seed threshing and shelling all-in-one machine, relates to the technical field of agricultural machinery, and solves the problems that fresh lotus seeds are difficult to thresh and shell and the two steps are difficult to integrate. The invention is provided with a fresh lotus seed threshing device which mainly comprises a fresh lotus seed pod fiber crushing mechanism, a lotus seed pod stripping mechanism and a lotus seed and debris separating mechanism and is used for threshing fresh lotus seeds; the lotus seed shelling device is arranged and mainly comprises a lotus seed shelling conveying belt, a lotus seed shell cutting mechanism and a lotus seed shell extruding mechanism, and is used for shelling the lotus seeds. According to the fresh lotus seed threshing and shelling all-in-one machine, lotus seed threshing and shelling are achieved through the fresh lotus seed threshing device and the lotus seed shelling device, lotus seeds can be well protected in the whole process, the lotus seeds are not damaged, the lotus seed threshing and shelling all-in-one machine can adapt to lotus seeds of different sizes in the shelling process, the efficiency is high, and the effect is good.)
1. The utility model provides a bright lotus seeds are threshed, shelling all-in-one, including bright lotus seeds thresher and lotus seeds shelling device, its characterized in that:
the fresh lotus seed threshing device comprises a fixed support (91), a fresh lotus seed pod fiber crushing mechanism and a lotus seed pod peeling mechanism which are arranged on the fixed support (91), and a lotus seed and debris separating mechanism;
the fresh lotus seedpod fiber crushing mechanism is positioned at the top of the fixed support (91) and comprises a chain wheel (92) driven by a motor, a chain (93) arranged on the chain wheel (92), a plurality of chain plates (94) which are arranged on the chain (93) transversely at certain intervals, and a crushed fiber water gun (95) arranged above the chain plates (94);
the lotus seedpod peeling mechanism is positioned at the top of the fixed support (91) and comprises a centrifugal shell (96), a machine core shaft (923) which is driven by a motor and penetrates into the centrifugal shell (96), and a flexible machine core arranged in the centrifugal shell (96), wherein the flexible machine core comprises a first flexible machine core (97) arranged on the inner side wall of the centrifugal shell (96) and a second flexible machine core (98) arranged on the machine core shaft (923), the first flexible machine core (97) and the second flexible machine core (98) are arranged in a staggered manner, an inlet is formed in the centrifugal shell (96), and the inlet is positioned at the tail end of the fresh lotus pod fiber crushing mechanism;
the lotus seed and debris separating mechanism comprises a receiving groove (912) positioned below the fresh lotus seed seedpod fiber crushing mechanism and the lotus seed seedpod stripping mechanism, a first brush net (99) and a second brush net (910) which are arranged in the receiving groove (912) from top to bottom, and a vibration exciter (911) arranged on the receiving groove (912), wherein the receiving groove (912) is arranged on a receiving groove support (913);
the lotus seed shelling device comprises a rack (1), a lotus seed shelling conveying belt (2), a lotus seed shell cutting mechanism and a lotus seed shell extruding mechanism;
the lotus seed shelling conveyor belt (2) is arranged on the rack (1) and is used for conveying lotus seeds;
the lotus seed shell cutting mechanism is positioned above the lotus seed shell removing conveyor belt (2) and comprises a first cam (31) driven by a motor, a transverse rod (32) transversely arranged, a sliding block (33) sleeved on the transverse rod (32) and contacted with the cam (31), a vertical rod (34) slidably arranged below the sliding block (33), and a cutter (35) fixedly arranged at the lower end part of the vertical rod (34), wherein a first pressure spring (36) is arranged on the transverse rod (32), one end of the first pressure spring (36) is contacted with the sliding block (33) so that the sliding block (33) has a tendency of moving towards the first cam (31), a second pressure spring (37) is arranged on the vertical rod (34), and one end of the second pressure spring (37) is contacted with the cutter (35) so as to drive the sliding block (33) to move downwards;
the lotus seed shelling mechanism comprises a top plate (41) fixedly arranged above the lotus seed shelling conveying belt (2), a cam link mechanism positioned below the lotus seed shelling conveying belt (2), and a squeezing plate (44) driven by the cam link mechanism to move up and down;
the fresh lotus seed threshing device is positioned above the lotus seed shelling device so that the threshed lotus seeds can enter the lotus seed shelling device for shelling, or a lotus seed conveying belt (7) is arranged between the fresh lotus seed threshing device and the lotus seed shelling device so as to convey the threshed lotus seeds into the lotus seed shelling device for shelling.
2. The threshing and shelling machine for fresh lotus seeds as claimed in claim 1, wherein said receiving groove (912) and receiving groove bracket (913) are connected by a spring support seat (914).
3. The threshing and shelling machine of fresh lotus seeds as claimed in claim 2, wherein the first brush net (99) and the second brush net (910) are disposed obliquely.
4. The threshing and shelling machine for fresh lotus seeds as claimed in claim 1, wherein the bottom edge of the knife (35) is a bevel structure with a high front and a low rear.
5. The threshing and shelling machine of fresh lotus seeds as claimed in claim 1, wherein the cam linkage comprises a second cam (42) driven by a motor and a vertically disposed link (43), the link (43) is sleeved in a vertically disposed sleeve (45), the link (43) is located above the cam (42) and driven by the cam (42) to move up and down, and the pressing plate (44) is disposed at a top end of the link (43).
6. The fresh lotus seed threshing and shelling machine as claimed in claim 5, wherein there are a plurality of the connecting rods (43), a plurality of the connecting rods (43) are vertically arranged side by side and are respectively sleeved in a sleeve (45), a transmission rod (46) is arranged between two adjacent connecting rods (43), one end of each transmission rod (46) is rotatably connected with the upper end of the connecting rod (43) located in front, the other end is rotatably connected with the lower end of the connecting rod (43) located behind, and the middle part of the transmission rod (46) is rotatably connected with the frame (1).
7. The fresh lotus seed threshing and shelling machine as claimed in claim 1, wherein the lotus seed shelling device further comprises a lotus seed shelling mechanism, which includes a fixedly arranged receiving tray (51) and a shelling water gun (52) located above the receiving tray (51), the receiving tray (51) is located below the end of the lotus seed shelling conveyor (2) for receiving shelled lotus seeds, an upward enclosing plate (55) is arranged on the edge of the receiving tray (51), and a notch (53) for discharging the shelled lotus seeds is arranged at a position of the receiving tray (51) far away from the lotus seed shelling conveyor (2).
8. The fresh lotus seed threshing and shelling machine as claimed in claim 7, wherein a rotating plate (54) is rotatably disposed on the receiving plate (51), a plurality of lotus seed shelling grids (56) are uniformly distributed on the rotating plate (54), the rotating plate (54) is hollowed at corresponding positions of the lotus seed shelling grids (56), the rotating plate (54) is fixedly connected with a driven plate (57) through a rotating shaft, the driven plate (57) is driven to rotate by a driving plate (58) mounted on a motor, a protruding rod (59) is disposed on the driving plate (58), protruding rod insertion notches (510) with the same number as the lotus seed shelling grids (56) are uniformly disposed on the driven plate (57) in a radial direction, so that when the driving plate (58) rotates, the protruding rods (59) are sequentially inserted into the protruding rod insertion notches (510) to drive the driven plate (57) to intermittently rotate, and the lotus seed peeling lattices (56) are sequentially and temporarily stopped right above the peeling water gun (52), and at least one lotus seed peeling lattice (56) is positioned below the tail end of the lotus seed peeling conveyor belt (2) and is used for receiving the peeled lotus seeds.
9. The threshing and shelling machine for fresh lotus seeds as claimed in claim 7 or 8, wherein the receiving tray (51) is hollowed out at a position right above the shelling water gun (52), and a lotus seed shelling conveyor belt (511) is arranged at the hollowed-out position.
10. The fresh lotus seed threshing and shelling machine as claimed in claim 1, wherein the lotus seed shelling device further comprises a lotus seed guiding mechanism, which includes a funnel (61) with a funnel outlet (62) on a side surface thereof and a guide wheel (63) located at a side of the funnel outlet (62) of the funnel (61), the funnel outlet (62) is located above a front end of the lotus seed shelling conveyor belt (2), a groove (64) is provided on an outer periphery of the guide wheel (63), and a shape of the groove (64) is consistent with an upper half portion of the lotus seed in a length direction so that the lotus seed enters the lotus seed shelling conveyor belt (2) in a horizontal state.
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a fresh lotus seed threshing and shelling all-in-one machine.
Background
The toughness of the fresh lotus seedpod is larger, the fresh lotus seed is more delicate, and the periphery of the lotus seed is tightly wrapped by a layer of film, which increases the difficulty for threshing and shelling the fresh lotus seedpod. When fresh lotus seedpod is dried in the sun, the appearance size of lotus seeds can be reduced, the thin film is asynchronous with the lotus seeds, and the dried lotus seeds can be automatically separated from the thin film, so that the dried lotus seeds can be easily separated from the lotus seedpod.
After the lotus seeds are taken out of the lotus seedpod, the lotus seeds need to be peeled firstly. The research of the lotus seed shelling and peeling technology in China mainly focuses on colleges and universities and large lotus seed processing enterprises, the shelling and peeling technology is developed from an initial manual and semi-automatic processing mode to a current full-automatic shelling and peeling integrated machine after decades of development, the efficiency is greatly improved, but the lotus seed is still damaged in many places with defects and improvements, such as lotus seed shelling is often carried out, the quality of the lotus seed is greatly influenced, and the quality of the shelled lotus seed is ensured.
In the existing equipment, the threshing and shelling of lotus seeds are completed by different devices, and the devices are generally independent from each other and are difficult to be integrated to realize continuous operation, thus influencing the continuous action of threshing and shelling of lotus seeds and reducing the production efficiency.
Disclosure of Invention
In view of the above disadvantages, the invention provides an integrated machine for threshing and shelling fresh lotus seeds, which can realize the threshing and shelling of fresh lotus seeds, combine the threshing and shelling, and can realize continuous operation.
In order to achieve the purpose, the invention adopts the following technical scheme:
an integrated machine for threshing and shelling fresh lotus seeds comprises a fresh lotus seed threshing device and a lotus seed shelling device,
the fresh lotus seed threshing device comprises a fixed support, a fresh lotus seed pod fiber crushing mechanism and a lotus seed pod peeling mechanism which are arranged on the fixed support, and a lotus seed and debris separating mechanism;
the fresh lotus seedpod fiber crushing mechanism is positioned at the top of the fixed support and comprises a chain wheel driven by a motor, a chain arranged on the chain wheel, a plurality of chain plates which are arranged on the chain at certain intervals in a transverse mode and a crushed fiber water gun arranged above the chain plates;
the lotus seedpod peeling mechanism is positioned at the top of the fixed support and comprises a centrifugal shell, a machine core shaft driven by a motor and penetrating into the centrifugal shell, and a flexible machine core arranged in the centrifugal shell, wherein the flexible machine core comprises a first flexible machine core arranged on the inner side wall of the centrifugal shell and a second flexible machine core arranged on the machine core shaft, the first flexible machine core and the second flexible machine core are arranged in a staggered manner, the centrifugal shell is provided with an inlet, and the inlet is positioned at the tail end of the fresh lotus pod fiber crushing mechanism;
the lotus seed and debris separating mechanism comprises a bearing groove, a first brush net, a second brush net and a vibration exciter, wherein the bearing groove is positioned below the fresh lotus seed seedpod fiber crushing mechanism and the lotus seed seedpod stripping mechanism;
the lotus seed shelling device comprises a rack, a lotus seed shelling conveying belt, a lotus seed shell cutting mechanism and a lotus seed shell extruding mechanism;
the lotus seed shelling conveyor belt is arranged on the rack and used for conveying lotus seeds;
the lotus seed shell cutting mechanism is positioned above the lotus seed shell removing conveyor belt and comprises a first cam driven by a motor, a transverse rod transversely arranged, a sliding block sleeved on the transverse rod and contacted with the cam, a vertical rod arranged below the sliding block in a sliding manner, and a cutter fixedly arranged at the lower end part of the vertical rod, wherein a first pressure spring is arranged on the transverse rod, one end of the first pressure spring is contacted with the sliding block so that the sliding block has a tendency of moving towards the first cam, a second pressure spring is arranged on the vertical rod, and one end of the second pressure spring is contacted with the cutter so as to drive the sliding block downwards;
the lotus seed shelling mechanism comprises a top plate fixedly arranged above the lotus seed shelling conveying belt, a cam link mechanism positioned below the lotus seed shelling conveying belt, and a squeezing plate driven by the cam link mechanism to move up and down;
the fresh lotus seed threshing device is positioned above the lotus seed shelling device so that the threshed lotus seeds can enter the lotus seed shelling device for shelling, or a lotus seed conveying belt is arranged between the fresh lotus seed threshing device and the lotus seed shelling device so as to convey the threshed lotus seeds into the lotus seed shelling device for shelling.
Furthermore, the bearing groove and the bearing groove bracket are connected through a spring support seat.
Further, the first brush net and the second brush net are obliquely arranged.
Furthermore, the bottom edge of the cutter is of a bevel structure with a high front part and a low rear part.
Furthermore, the cam link mechanism comprises a second cam driven by a motor and a vertically arranged connecting rod, the connecting rod is sleeved in the vertically arranged sleeve, the connecting rod is positioned above the cam and driven by the cam to move up and down, and the extrusion plate is arranged at the top end of the connecting rod.
Furthermore, the connecting rods are vertically arranged side by side and are respectively sleeved in the sleeve, a transmission rod is arranged between every two adjacent connecting rods, one end of each transmission rod is rotatably connected with the upper end of the connecting rod positioned in front, the other end of each transmission rod is rotatably connected with the lower end of the connecting rod positioned behind, and the middle of each transmission rod is rotatably connected with the rack.
Furthermore, the lotus seed shelling device further comprises a lotus seed shelling mechanism, the lotus seed shelling mechanism comprises a fixedly arranged bearing and a shelling water gun positioned above the bearing disc, the bearing disc is positioned below the tail end of the lotus seed shelling conveying belt and used for bearing shelled lotus seeds, an upward coaming plate is arranged at the edge of the bearing disc, and a notch used for enabling the shelled lotus seeds to go out is formed in the position, far away from the lotus seed shelling conveying belt, of the bearing disc.
Furthermore, a rotating disc is rotatably arranged on the receiving disc, a plurality of lotus seed peeling lattices are uniformly distributed on the rotating disc, the rotating disc is hollowed out at the corresponding position of the lotus seed peeling lattice, the rotating disc is fixedly connected with a driven disc through a rotating shaft, the driven disc is driven to rotate by a driving disc installed on a motor, convex rods are arranged on the driving disc, convex rod insertion notches with the same number as the lotus seed peeling lattices are uniformly formed in the driven disc along the radial direction, when the driving disc rotates, the convex rods are sequentially inserted into the convex rod insertion notches to drive the driven disc to intermittently rotate, the lotus seed peeling lattices are sequentially and temporarily stopped right above the peeling water gun, and at least one lotus seed peeling lattice is positioned below the tail end of the lotus seed peeling conveying belt to receive the peeled lotus seeds.
Furthermore, the position of the bearing disc right above the peeling water gun is hollowed out, and a lotus seed peeling conveyor belt is arranged at the hollowed-out position.
Furthermore, the lotus seed shelling device also comprises a lotus seed guiding mechanism which comprises a funnel with a funnel outlet arranged on the side surface and a guide wheel positioned on the side of the funnel outlet of the funnel, the funnel outlet is positioned above the front end of the lotus seed shelling conveying belt, a groove is arranged on the periphery of the guide wheel, and the shape of the groove is consistent with the upper half part of the lotus seeds in the length direction, so that the lotus seeds enter the lotus seed shelling conveying belt in a horizontal state.
Compared with the prior art, the invention has the beneficial effects that:
1. the lotus seed threshing device is provided with the fresh lotus seed threshing device, lotus seed fibers are crushed by the water gun of the fresh lotus seed fiber crushing mechanism, the fibers are penetrated through by reasonable water pressure of the water gun, the fresh lotus seed fiber tissue is crushed, lotus seeds cannot be damaged, part of lotus seeds are threshed, the efficiency is extremely high, and compared with the lotus seed threshing device which is mechanically crushed, the lotus seed threshing device has the advantage that lotus seed pulp cannot be damaged; then through the lotus seedpod peeling mechanism, through the flexible machine core, the machine core has better toughness and can deform, and can automatically spring open when encountering a hard lotus seed shell, thereby playing the role of separating lotus seeds without damaging the lotus seeds;
2. the lotus seed and chip separating mechanism is arranged, so that the lotus seeds and large chips and small chips of the lotus seedpod can be separated, the lotus seedpod chips can be quickly separated from the lotus seeds, the screening is simplified while the efficiency is improved, and the processing time is greatly shortened;
3. the lotus seed shelling device is arranged, a sliding block capable of moving in a reciprocating mode is arranged to drive a cutter to move in a reciprocating mode to cut shells, due to the fact that a vertical rod for mounting the cutter is arranged on the sliding block in a sliding mode and provided with a spring, the cutter can adapt to lotus seeds with different sizes well when cutting, the lotus seed shelling can be achieved well without damaging the lotus seeds, the step of manually screening the size of the lotus seeds once can be reduced, then the lotus seeds are shelled through extrusion of a lotus seed shelling mechanism, and lotus seed shelling is completed;
4. integrates the fresh lotus seed threshing device and the lotus seed shelling device, can realize the continuous operation of threshing and shelling of the lotus seeds of the fresh lotus seedpod, shortens the steps and time of the whole operation, and leads the production to be more compact and efficient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a fresh lotus seed threshing device;
fig. 3 is a schematic structural view of a fresh lotus seed fiber crushing mechanism.
FIG. 4 is a schematic view of a partial structure of a fiber crushing mechanism for fresh lotus seedpod;
FIG. 5 is a schematic view of a lotus seedpod peeling mechanism;
FIG. 6 is a schematic view of the lotus seedpod peeling mechanism from another perspective;
FIG. 7 is a schematic structural view of a lotus seed and debris separating mechanism and a fixing bracket;
FIG. 8 is a partial schematic view of the lotus seed and debris separating mechanism;
FIG. 9 is a schematic structural view of the driving components of the fiber crushing mechanism, lotus seed pod peeling mechanism, and lotus seed and debris separating mechanism of the fresh lotus seed pod;
FIG. 10 is a schematic view showing the structure of a lotus seed husking apparatus and a lotus seed conveyer;
FIG. 11 is a schematic view of a partial structure of a lotus seed hulling device;
FIG. 12 is a schematic structural view of a lotus seed husk cutting mechanism;
FIG. 13 is a schematic view showing the structure of the lotus seed husking mechanism and the lotus seed husking conveyor;
FIG. 14 is a schematic structural view of a lotus seed shelling mechanism (top plate not shown);
FIG. 15 is a schematic view showing the structure of the driving parts for driving the lotus seed husking mechanism, the husking conveyor and the lotus seed straightening mechanism;
FIG. 16 is a schematic structural view of a lotus seed peeling mechanism;
FIG. 17 is a schematic view of the structure of the receiving pan and the debarking conveyor;
FIG. 18 is a schematic structural view of a lotus seed straightening mechanism;
fig. 19 is a schematic structural view of a funnel.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 19, a preferred embodiment of the present invention provides an integrated machine for threshing and shelling fresh lotus seeds, which mainly includes a fresh lotus seed threshing device and a lotus seed shelling device.
Referring to fig. 2 to 4, the fresh lotus seed threshing device includes a fixing
The broken mechanism of bright seedpod of lotus fibre is located the top of fixed bolster 91, including
Referring to fig. 5 and 6, the lotus seedpod peeling mechanism is located at the top of the fixing
The lotus seed and debris separating mechanism is arranged below the fresh lotus seed pod fiber crushing mechanism and the lotus seed pod stripping mechanism, please refer to fig. 7 and 8, the lotus seed and debris separating mechanism comprises a receiving
Referring to fig. 2 and 9, the fresh lotus seed threshing device comprises a crushing driving
The lotus seed shelling device comprises a
Referring to fig. 10 and 11, a lotus
Referring to fig. 1, 10, 18 and 19, the lotus seed shelling device includes a lotus seed guiding mechanism, which includes a
Referring to fig. 1, 10 and 11, a lotus
Referring to fig. 10 to 12, the lotus seed shelling mechanism is located above the lotus
Referring to fig. 10, fig. 11 and fig. 13 and fig. 14, the lotus seed husking mechanism includes a
Referring to fig. 15, the
Referring to fig. 1 and 10, a
In a preferred embodiment, the lotus seed shelling device further includes a lotus seed shelling mechanism, referring to fig. 10, 11, 16 and 17, the lotus seed shelling mechanism includes a fixedly disposed receiving
In the preferred embodiment, a
The
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
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