Mechanical steel pipe flaring machine

文档序号:1605671 发布日期:2020-01-10 浏览:23次 中文

阅读说明:本技术 机械式钢管扩口机 (Mechanical steel pipe flaring machine ) 是由 叶紫淳 于 2019-11-05 设计创作,主要内容包括:本发明公开了机械式钢管扩口机,包括机架,机架的顶部右侧连接有料架,料架的底部设有运料板,机架的顶部安装有操控箱,机架的前端面左侧转动连接有大皮带轮,机架的下表面连接有电机,电机的动力输出端连接有小皮带轮,大皮带轮和小皮带轮之间套设有三角带,机架的后端面左侧安装有齿轮,齿轮的中心处连接有曲轴,曲轴中部转动连接有连接杆,连接杆的另一端通过销轴铰接有滑块,滑块底部设有相配合的直线导轨,滑块的右端连接有扩口凸模,扩口凸模的右侧设有扩口凹模。本发明结构设计合理,操作方便,实现了管材加工工序的自动化,大大提高了钢管的扩口效率,降低了操作人员的劳动强度,安全可靠,适合推广使用。(The invention discloses a mechanical steel pipe flaring machine which comprises a rack, wherein the right side of the top of the rack is connected with a material rack, the bottom of the material rack is provided with a material conveying plate, the top of the rack is provided with a control box, the left side of the front end surface of the rack is rotatably connected with a large belt pulley, the lower surface of the rack is connected with a motor, the power output end of the motor is connected with a small belt pulley, a triangular belt is sleeved between the large belt pulley and the small belt pulley, the left side of the rear end surface of the rack is provided with a gear, the center of the gear is connected with a crankshaft, the middle part of the crankshaft is rotatably connected with a connecting rod, the other end of the connecting rod is hinged with. The automatic pipe expanding machine is reasonable in structural design and convenient to operate, realizes automation of a pipe machining process, greatly improves the pipe expanding efficiency of a steel pipe, reduces the labor intensity of operators, is safe and reliable, and is suitable for popularization and use.)

1. Mechanical type steel pipe flaring machine, including frame (1), its characterized in that: the material rack is characterized in that the right side of the top of the rack (1) is connected with a material rack (2), the bottom of the material rack (2) is provided with a material conveying plate (17), the top of the rack (1) is provided with a control box (3), the left side of the front end face of the rack (1) is rotatably connected with a large belt pulley (4), the lower surface of the rack (1) is connected with a motor (6), the power output end of the motor (6) is connected with a small belt pulley (7), a triangular belt (8) is sleeved between the large belt pulley (4) and the small belt pulley (7), a gear (5) is installed on the left side of the rear end face of the rack (1), the center of the gear (5) is connected with a crankshaft (11), the crankshaft (11) is connected with the upper surface of the material rack (2) through a bearing seat, the middle of the crankshaft (11) is, the bottom of the sliding block (14) is provided with a linear guide rail (13) matched with the sliding block, the right end of the sliding block (14) is connected with a flaring male die (15), and the right side of the flaring male die (15) is provided with a flaring female die (16).

2. The mechanical steel pipe flaring machine of claim 1, wherein: a first transmission gear (17) is meshed and connected with the lower part of the gear (5), a first transmission shaft (18) is connected between the first gear (17) and the large belt pulley (4), a small bevel gear (9) is fixedly sleeved on the first transmission shaft (18), a large bevel gear (10) is meshed and connected with the outer side wall of the small bevel gear (9), a second transmission shaft (19) is connected with the right end of the large bevel gear (10), the second transmission shaft (19) is connected with the lower surface of the material rack (2) through a bearing seat, a second transmission wheel (20) is fixedly sleeved at the right end of the second transmission shaft (19), third transmission wheels (21) are meshed at the front end and the rear end of each second transmission wheel (20), a third transmission shaft (22) is connected at the center of each third transmission wheel (21), and a material conveying cam (23) is fixedly sleeved on the outer side wall of the circumference of each third transmission shaft (22), and the upper end of the material conveying cam (23) is attached to the ejector plate (24).

3. The mechanical steel pipe flaring machine of claim 2, wherein: the material conveying plate (17) is located at the groove of the material ejecting plate (24), and the material conveying plate (17) and the material ejecting plate (24) are provided with notches (25) matched with each other.

4. The mechanical steel pipe flaring machine of claim 1, wherein: a pressing plate (26) is arranged above the material conveying plate (17), the top of the pressing plate (26) is connected with a spring (27), the upper end of the spring (27) is connected with a die holder (28), four corners of the die holder (28) are connected with the frame (1) through guide pillars, and the lower surface of the die holder (28) is connected with a flaring female die (16).

5. The mechanical steel pipe flaring machine of claim 1, wherein: the right end of frame (1) is connected with cylinder (29), the left end of cylinder (29) is connected with limiting plate (30).

6. The mechanical steel pipe flaring machine of claim 1, wherein: the material rack (2) comprises a screw pair (201), a fixing plate (202) is connected to the left side of the top of the screw pair (201), a moving plate (203) is movably mounted on the screw pair (201), and a rotating handle (204) is connected to the right end of the screw pair (201).

Technical Field

The invention relates to the technical field of steel pipe flaring machines, in particular to a mechanical steel pipe flaring machine.

Background

In the process of arranging pipelines, when the pipelines need to be butted in case of short length, a common method is to butt two straight pipes by using a direct joint, and then weld the two straight pipes after the two straight pipes are well butted, but the stress at the welding seam is concentrated, and the phenomenon of welding seam cracking easily occurs on the two welding seams, so that leakage is caused.

With the continuous development of the engineering machinery industry, the steel pipe flaring technology is more and more widely applied. In the actual steel pipe flaring process, the flaring machine on the market is manual, the automation degree is not high, the flaring efficiency is greatly influenced, the labor intensity of operators is increased, the safety is poor, the steel pipe machining process is easy to slide and translocate, the flaring difficulty is increased, and further improvement is needed.

Disclosure of Invention

The invention aims to overcome the problems in the prior art, and provides a mechanical steel pipe flaring machine, which improves flaring efficiency and reduces labor intensity. In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

the mechanical steel pipe flaring machine comprises a frame, wherein the right side of the top of the frame is connected with a material rack, the bottom of the material rack is provided with a material conveying plate, the top of the frame is provided with a control box, the left side of the front end surface of the frame is rotatably connected with a large belt pulley, the lower surface of the frame is connected with a motor, the power output end of the motor is connected with a small belt pulley, a triangular belt is sleeved between the big belt pulley and the small belt pulley, a gear is arranged on the left side of the rear end surface of the frame, the center of the gear is connected with a crankshaft, the crankshaft is connected with the upper surface of the material rack through a bearing seat, the middle part of the crankshaft is rotatably connected with a connecting rod, the other end of the connecting rod is hinged with a sliding block through a pin shaft, the bottom of the sliding block is provided with a linear guide rail matched with the sliding block, the right end of the sliding block is connected with an expanding male die, and the right side of the expanding male die is provided with an expanding female die.

Preferably, in the mechanical type steel pipe flaring machine, the below meshing of gear is connected with first transmission gear, be connected with first transmission shaft between first gear and the big belt pulley, the last fixed cover of first transmission shaft has connect little bevel gear, the lateral wall meshing of little bevel gear is connected with big bevel gear, the right-hand member of big bevel gear is connected with the second transmission shaft, the second transmission shaft passes through the bearing frame and connects the work or material rest lower surface, the fixed cover of right-hand member of second transmission shaft has connect the second drive wheel, both ends meshing has the third drive wheel around the second drive wheel, the center department of third drive wheel is connected with the third transmission shaft, the fixed cover of circumference lateral wall of third transmission shaft has connect the fortune material cam, fortune material cam upper end laminating kicking plate.

Preferably, in the mechanical steel tube flaring machine, the material conveying plate is located at the groove of the material ejecting plate, and the material conveying plate and the material ejecting plate are provided with matched notches.

Preferably, in the mechanical steel tube flaring machine, a pressing plate is arranged above the material conveying plate, the top of the pressing plate is connected with a spring, the upper end of the spring is connected with a die holder, four corners of the die holder are connected with the frame through guide pillars, and the lower surface of the die holder is connected with a flaring female die.

Preferably, in the mechanical steel pipe flaring machine, the right end of the frame is connected with a cylinder, and the left end of the cylinder is connected with a limiting plate.

Preferably, in the mechanical steel pipe flaring machine, the material rest comprises a screw pair, the left side of the top of the screw pair is connected with a fixed plate, the screw pair is movably provided with a movable plate, and the right end of the screw pair is connected with a rotating handle.

The invention has the beneficial effects that:

the flaring forming machine is reasonable in structural design and convenient to operate, material loading is carried out through the material rack, power is provided through the motor, actions are completed through mechanical linkage, flaring forming of the pipe orifice of a steel pipe with the outer diameter of 10-20 mm and the length of 110-300 mm can be achieved, automation of a pipe machining process is achieved, flaring efficiency of the steel pipe is greatly improved, labor intensity of operators is reduced, and the flaring forming machine is safe, reliable and suitable for popularization and use.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a first general structural diagram of the present invention;

FIG. 2 is a second overall view of the present invention;

FIG. 3 is a schematic view of a position relationship of a first transmission shaft according to the present invention;

FIG. 4 is a schematic diagram of the position relationship of the material conveying plates in the present invention;

fig. 5 is a schematic structural view of the material holder of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present embodiment is a mechanical steel pipe flaring machine, including a frame 1, a material rack 2 connected to the right side of the top of the frame 1, a material conveying plate 17 arranged at the bottom of the material rack 2, a control box 3 arranged at the top of the frame 1, a large belt pulley 4 rotatably connected to the left side of the front end surface of the frame 1, a motor 6 connected to the lower surface of the frame 1, a small belt pulley 7 connected to the power output end of the motor 6, a triangular belt 8 sleeved between the large belt pulley 4 and the small belt pulley 7, a gear 5 arranged at the left side of the rear end surface of the frame 1, a crankshaft 11 connected to the center of the gear 5, a crankshaft 11 connected to the upper surface of the material rack 2 through a bearing seat, a connecting rod 12 rotatably connected to the middle of the crankshaft 11, a slider 14 hinged to the other end of, and a flaring female die 16 is arranged on the right side of the flaring male die 15.

The meshing of the lower side of the gear 5 is connected with a first transmission gear 17, a first transmission shaft 18 is connected between the first gear 17 and the large belt pulley 4, a small bevel gear 9 is fixedly sleeved on the first transmission shaft 18, the outer side wall of the small bevel gear 9 is meshed with a large bevel gear 10, the right end of the large bevel gear 10 is connected with a second transmission shaft 19, the second transmission shaft 19 is connected with the lower surface of the material rack 2 through a bearing seat, a second transmission wheel 20 is fixedly sleeved at the right end of the second transmission shaft 19, third transmission wheels 21 are meshed at the front end and the rear end of the second transmission wheel 20, a third transmission shaft 22 is connected at the center of the third transmission wheels 21, a material conveying cam 23 is fixedly sleeved on the circumferential outer side wall of the third transmission shaft 22, and an.

Fortune flitch 17 is located the recess of kicking plate 24, has seted up matched with notch 25 on fortune flitch 17 and the kicking plate 24, when the notch position on fortune flitch 17 and the kicking plate 24 was always, can carry out good effect of accepting to the steel pipe, when kicking plate 24 removed along with fortune material cam 23, held up the steel pipe in the notch 25 and put into next a set of notch 25 in to accomplish the operation of transporting of steel pipe.

The top of fortune flitch 17 is equipped with clamp plate 26, and clamp plate 26's top is connected with spring 27, and spring 27 upper end is connected with the die holder 28, and frame 1 is connected through the guide pillar in the die holder 28 four corners, and flaring die 16 is connected to die holder 28 lower surface, through spring 27's elastic force effect for clamp plate 26 can laminate the extrusion to the steel pipe upper end, prevents that the steel pipe from jumping out, has improved the security performance when the device uses.

The right-hand member of frame 1 is connected with cylinder 29, and the left end of cylinder 29 is connected with limiting plate 30, can adjust the position of limiting plate 30 through cylinder 29, carries out limiting displacement to the steel pipe other end when the flaring of being convenient for.

The material rack 2 comprises a screw pair 201, a fixed plate 202 is connected to the left side of the top of the screw pair 201, a movable plate 203 is movably mounted on the screw pair 201, a rotating handle 204 is connected to the right end of the screw pair 201, and the position of the movable plate 203 can be adjusted through the rotating handle 204, so that the distance between the movable plate 203 and the fixed plate 202 is adjusted, feeding operation on steel pipes with different lengths is facilitated, and the applicability of the device is improved.

One specific application of this embodiment is:

when the device is used, an external power supply is connected, steel pipes are arranged and loaded through the material rack 2, the motor 6 is started through the control box 3, the motor 6 drives the small belt pulley 7 at the output end to rotate, the small belt pulley 7 drives the large belt pulley 4 to rotate through the triangular belt 8, so that the large belt pulley 4 drives the first transmission shaft 18 to rotate, the first transmission gear 17 at the end part of the first transmission shaft 18 is meshed with the gear 5, the gear 5 rotates, the gear 5 drives the crankshaft 11 to rotate, the connecting rod 12 is pushed, the slider 14 hinged to the end part of the connecting rod 12 moves along the linear guide rail 13, and the flaring male die 15 is guided into the flaring female die 16 when the slider 14 moves rightwards, so that flaring forming is carried out on steel pipe workpieces;

when the first transmission shaft 18 rotates, the second transmission shaft 19 rotates by the engagement of the small bevel gear 9 and the large bevel gear 10, the second transmission wheel 20 at the end of the second transmission shaft 19 engages the third transmission wheel 21, so that the third transmission shaft 22 rotates, thereby driving the material conveying cam 23 to rotate, driving the ejector plate 24 to reciprocate through the material conveying cam 23, the steel pipe position of notch 25 top is adjusted to make fortune flitch 17 transport the work piece that the flaring was accomplished out flaring die 16, in the flaring die 16 was delivered to the work piece that does not flare, this device accomplished the action through mechanical linkage, can realize 10mm ~ 20mm to the external diameter, the orificial flaring shaping of length 110mm ~ 300mm steel pipe tubular product, the automation of tubular product manufacturing procedure has been realized, the flaring efficiency of steel pipe has been improved greatly, operating personnel's intensity of labour has been reduced, and safe and reliable, and is suitable for being generalized to use.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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