阅读说明：本技术 一种摩托车圆球型配件焊接用二氧化碳气体保护焊装置 (Carbon dioxide gas shielded welding device for welding spherical motorcycle parts ) 是由 冯坤道 于 2021-07-14 设计创作，主要内容包括：本发明公开了一种摩托车圆球型配件焊接用二氧化碳气体保护焊装置,包括用于安装的安装机构和用于固定的球体固定机构、升降固定机构以及用于焊机的焊机机构,所述安装机构上安装有所述球体固定机构,所述球体固定机构上侧设置有所述升降固定机构,所述球体固定机构和所述升降固定机构之间设置有待加工球体和待加工柱体,所述升降固定机构一侧设置有伸缩机构,所述伸缩机构下端安装有所述焊机机构。本发明利用伸缩机构、焊机机构配合,从而使得焊头能够根据焊接情况进行多自由度调节,提高敢接质量和效率,利用球体固定机构和升降固定机构配合夹紧,提高了待加工球体和待加工柱体的固定效果,从而保证焊接精度。(The invention discloses a carbon dioxide gas shielded welding device for welding a motorcycle spherical accessory, which comprises an installation mechanism for installation, a sphere fixing mechanism for fixation, a lifting fixing mechanism and a welding machine mechanism for a welding machine, wherein the sphere fixing mechanism is installed on the installation mechanism, the lifting fixing mechanism is arranged on the upper side of the sphere fixing mechanism, a sphere to be processed and a cylinder to be processed are arranged between the sphere fixing mechanism and the lifting fixing mechanism, a telescopic mechanism is arranged on one side of the lifting fixing mechanism, and the welding machine mechanism is installed at the lower end of the telescopic mechanism. The invention utilizes the cooperation of the telescopic mechanism and the welding machine mechanism, so that the welding head can carry out multi-degree-of-freedom adjustment according to the welding condition, the joining quality and efficiency are improved, the sphere fixing mechanism and the lifting fixing mechanism are matched and clamped, the fixing effect of the sphere to be processed and the cylinder to be processed is improved, and the welding precision is ensured.)

1. The utility model provides a motorcycle ball type accessory welding is with carbon dioxide gas shielded welding device which characterized in that: the welding machine comprises an installation mechanism (1) for installation, a sphere fixing mechanism (2) for fixation, a lifting fixing mechanism (3) and a welding machine mechanism (5) for a welding machine, wherein the sphere fixing mechanism (2) is installed on the installation mechanism (1), the lifting fixing mechanism (3) is arranged on the upper side of the sphere fixing mechanism (2), a sphere (6) to be processed and a cylinder (7) to be processed are arranged between the sphere fixing mechanism (2) and the lifting fixing mechanism (3), a telescopic mechanism (4) is arranged on one side of the lifting fixing mechanism (3), and the welding machine mechanism (5) is installed at the lower end of the telescopic mechanism (4);

the mounting mechanism (1) comprises a base (11), an upright post (12), four damping seats (13) and an upper end supporting column (14), wherein the upright post (12) is arranged on the upper side of the rear end of the base (11), the four damping seats (13) are mounted at the lower end of the base (11), the upper end supporting column (14) is arranged on the front side of the upper end of the upright post (12), and a control box (15) is mounted on one side of the upper end supporting column (14);

the sphere fixing mechanism (2) comprises a rotary column (21), a material blocking disc (22), a sphere fixing seat (23) and a rotary gearbox (24), wherein the material blocking disc (22) is installed at the upper end of the rotary column (21), the sphere fixing seat (23) is arranged at the upper end of the material blocking disc (22), the power end of the lower end of the rotary column (21) is connected with the rotary gearbox (24), and the power end of the rotary gearbox (24) is connected with a first motor (25);

the lifting fixing mechanism (3) comprises a sliding seat (31), a sliding column (32), a column fixing seat (33) and a cylinder connecting frame (34), the sliding seat (31) is installed at the front part of the upper end supporting column (14), the sliding column (32) is connected to the inner side of the sliding seat (31), the column fixing seat (33) is installed at the lower end of the sliding column (32), the cylinder connecting frame (34) is connected to the upper end of the sliding column (32), the other end of the cylinder connecting frame (34) is connected with a lifting cylinder (35), and the lifting cylinder (35) is installed on the upper end supporting column (14);

the telescopic mechanism (4) comprises a telescopic sliding seat (41), a turnover motor (42), a turnover gearbox (43) and a turnover shaft (44), wherein an inner sliding block (45) is connected inside the upper end supporting column (14) in a sliding manner, a telescopic screw (46) is connected onto the inner sliding block (45), a telescopic motor (47) is connected to the power end of the rear end of the telescopic screw (46), the telescopic sliding seat (41) is connected to one end of the inner sliding block (45), the turnover motor (42) is installed at the upper end of the telescopic sliding seat (41), the turnover gearbox (43) is installed at the other end of the telescopic sliding seat (41), the turnover shaft (44) is installed at the power output end of the turnover gearbox (43), and a bottom stabilizing slide rail (48) is arranged between the telescopic sliding seat (41) and the lower end of the upper end supporting column (14);

welder mechanism (5) includes latch segment (51), accommodate motor (52), weld holder (53), bonding tool (54), latch segment (51) are connected trip shaft (44) the latter half, latch segment (51) one end is connected with locking screw (56), install the latch segment (51) the other end accommodate motor (52), accommodate motor (52) power take off end installs weld holder (53), install weld holder (53) front end weld holder (54), bonding tool (54) downside is provided with gas supply pipe (55).

2. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the shock absorption seat (13) is connected with the base (11) through welding, and the upright column (12) is connected with the base (11) through welding.

3. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the rotary column (21) is connected with the base (11) through a bearing, the ball fixing seat (23) is connected with the rotary column (21) through threads, and the material blocking plate (22) is rotatably connected with the rotary column (21).

4. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the top surface of the sphere fixing seat (23) is an arc surface, and the sphere fixing seat (23) can be replaced differently according to the size of the sphere (6) to be processed.

5. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: slide (31) pass through bolted connection upper end support column (14), traveller (32) sliding connection slide (31), traveller (32) are hexagonal prism, slide (31) medial surface section is the hexagon.

6. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the cylinder fixing seat (33) is connected with the sliding column (32) through threads, a bearing and a turntable are arranged inside the cylinder fixing seat (33) and between the cylinder (7) to be processed and contacted, the bottom of the cylinder fixing seat (33) is hollowed out, and the cylinder fixing seat can be replaced according to the size of the cylinder (7) to be processed.

7. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: telescopic sliding seat (41) are connected through welding bolt inside slider (45), telescopic sliding seat (41) with the shaping has the slider between stable slide rail (48) in bottom, upset gearbox (43) upset motor (42) are through bolted connection telescopic sliding seat (41).

8. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the telescopic screw rod (46) is connected with the inner sliding block (45) through threads.

9. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the locking screw rod (56) is connected with the locking block (51) through threads, the locking block (51) is connected with the turnover shaft (44) in a sliding mode, and the adjusting motor (52) is connected with the locking block (51) through bolts.

10. The carbon dioxide arc welding device for welding the spherical motorcycle parts as claimed in claim 1, wherein: the welding frame (53) is connected with the adjusting motor (52) through a bolt, and the welding head (54) is connected with the welding frame (53) through a screw.

Technical Field

The invention relates to the field of motorcycle accessory processing, in particular to a carbon dioxide gas shielded welding device for welding spherical motorcycle accessories.

Background

In the manufacturing industry, the technical means for welding motorcycle accessories is mainly manual welding in the prior art, and the defects of the manual welding are more and more obvious in the environment of high-speed development of current social economy: (1) the manual welding efficiency is low, and the modern requirement on high efficiency cannot be met; (2) the quality of manual welding depends on the experience and working state of people to a great extent, the requirement on operators is high, and the welding quality cannot be reliably guaranteed; (3) the personnel cost is higher and higher, along with the rapid development of social economy, the rhythm of life and work of people is accelerated continuously, so is the production of enterprises, and partial large-scale enterprises begin to adopt the robot to weld.

Disclosure of Invention

The invention aims to solve the problems and provide a carbon dioxide gas shielded welding device for welding a spherical accessory of a motorcycle.

The invention realizes the purpose through the following technical scheme:

a carbon dioxide gas shielded welding device for welding motorcycle spherical accessories comprises an installation mechanism for installation, a sphere fixing mechanism for fixation, a lifting fixing mechanism and a welding machine mechanism for a welding machine, wherein the sphere fixing mechanism is installed on the installation mechanism;

the mounting mechanism comprises a base, upright columns, shock absorbing seats and an upper end support column, wherein the upright columns are arranged on the upper side of the rear end of the base, four shock absorbing seats are mounted at the lower end of the base, the upper end support column is arranged on the front side of the upper end of each upright column, and a control box is mounted on one side of the upper end support column;

the ball fixing mechanism comprises a rotary column, a material blocking disc, a ball fixing seat and a rotary gearbox, wherein the material blocking disc is mounted at the upper end of the rotary column, the ball fixing seat is arranged at the upper end of the material blocking disc, the power end of the lower end of the rotary column is connected with the rotary gearbox, and the power end of the rotary gearbox is connected with a first motor;

the lifting fixing mechanism comprises a sliding seat, a sliding column, a column body fixing seat and a cylinder connecting frame, the sliding seat is installed in the front of the upper end supporting column, the sliding column is connected to the inner side of the sliding seat, the column body fixing seat is installed at the lower end of the sliding column, the cylinder connecting frame is connected to the upper end of the sliding column, the other end of the cylinder connecting frame is connected with a lifting cylinder, and the lifting cylinder is installed on the upper end supporting column;

the telescopic mechanism comprises a telescopic sliding seat, a turnover motor, a turnover gearbox and a turnover shaft, wherein an inner sliding block is connected inside the upper end support column in a sliding manner, a telescopic screw rod is connected onto the inner sliding block, a power end at the rear end of the telescopic screw rod is connected with the telescopic motor, one end of the inner sliding block is connected with the telescopic sliding seat, the turnover motor is installed at the upper end of the telescopic sliding seat, the turnover gearbox is installed at the other end of the telescopic sliding seat, the turnover shaft is installed at the power output end of the turnover gearbox, and a bottom stable sliding rail is arranged between the telescopic sliding seat and the lower end of the upper end support column;

the welding machine mechanism comprises a locking block, an adjusting motor, a welding frame and a welding head, wherein the locking block is connected to the lower half part of the turnover shaft, one end of the locking block is connected with a locking screw, the other end of the locking block is installed on the adjusting motor, the power output end of the adjusting motor is installed on the welding frame, the front end of the welding frame is installed on the welding head, and a gas supply pipe is arranged on the lower side of the welding head.

Preferably: the shock mount passes through welded connection the base, the stand passes through welded connection the base.

So set up, the base is used for the installation and fixed, has guaranteed joint strength through the welding.

Preferably: the rotary column is connected with the base through a bearing, the ball fixing seat is connected with the rotary column through threads, and the material blocking disc is rotatably connected with the rotary column.

So set up, guaranteed through the bearing the stability of column spinner.

Preferably: the top surface of the sphere fixing seat is an arc surface, and the sphere fixing seat can be changed differently according to the size of the sphere to be processed.

So set up, the spheroid fixing base is used for fixed treat the processing spheroid.

Preferably: the slide passes through bolted connection the upper end support column, traveller sliding connection the slide, the traveller is hexagonal prism, slide medial surface section is the hexagon.

So set up, utilize the hexagon to guarantee the stability of traveller.

Preferably: the cylinder fixing base passes through threaded connection the traveller, just inside the cylinder fixing base with be provided with bearing and carousel between the cylinder contact of waiting to process, cylinder fixing base bottom is the fretwork, and can be according to the size of waiting to process the cylinder is changed.

So set up, the cylinder fixing base is used for wait to process the cylinder and provide fixedly and rotatory.

Preferably: the telescopic sliding seat is connected with the inner sliding block through a welding bolt, a sliding block is formed between the telescopic sliding seat and the bottom stabilizing slide rail, and the overturning gearbox is connected with the overturning motor through a bolt.

According to the arrangement, the telescopic sliding seat is used for driving the welding machine mechanism to move back and forth, and the turnover gearbox is used for driving the turnover shaft and the welding machine mechanism to turn over the end face.

Preferably: the telescopic screw rod is connected with the inner sliding block through threads.

So set up, telescopic screw rod cooperation inside slider slides.

Preferably: the locking screw is connected with the locking block through threads, the locking block is connected with the turnover shaft in a sliding mode, and the adjusting motor is connected with the locking block through bolts.

So set up, the locking screw is used for locking the latch segment is in the position on the trip shaft.

Preferably: the welding frame is connected with the adjusting motor through bolts, and the welding head is connected with the welding frame through screws.

So set up, the adjustment motor is used for adjusting the welding angle of bonding tool.

Compared with the prior art, the invention has the following beneficial effects:

1. by utilizing the matching of the telescopic mechanism and the welding machine mechanism, the welding head can be adjusted in multiple degrees of freedom according to the welding condition, and the dare connection quality and efficiency are improved;

2. the ball fixing mechanism and the lifting fixing mechanism are matched and clamped, so that the fixing effect of the ball to be processed and the cylinder to be processed is improved, and the welding precision is ensured.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of a first embodiment of a carbon dioxide arc welding apparatus for welding a spherical motorcycle accessory according to the present invention;

FIG. 2 is a schematic view of a second embodiment of the welding apparatus for welding a spherical motorcycle accessory according to the present invention;

FIG. 3 is a schematic structural view of a carbon dioxide arc welding device for welding spherical motorcycle parts according to the present invention;

FIG. 4 is a schematic structural view of a sphere fixing mechanism of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention;

FIG. 5 is a schematic structural view of a lifting fixing mechanism of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention;

FIG. 6 is a schematic view of the internal structure of the cylinder fixing seat of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention;

FIG. 7 is a schematic structural view of a telescopic mechanism of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention;

FIG. 8 is a schematic structural view of a welding machine of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention;

FIG. 9 is a schematic structural view of a locking screw of the carbon dioxide arc welding device for welding the spherical motorcycle parts according to the present invention.

The reference numerals are explained below:

1. an installation mechanism; 2. a sphere fixing mechanism; 3. a lifting fixing mechanism; 4. a telescoping mechanism; 5. a welder mechanism; 6. a ball body to be processed; 7. a cylinder to be processed; 11. a base; 12. a column; 13. a shock absorbing seat; 14. an upper end support column; 15. a control box; 21. a spin column; 22. a material blocking disc; 23. a sphere fixing seat; 24. rotating the gearbox; 25. a first motor; 31. a slide base; 32. a traveler; 33. a column fixing seat; 34. a cylinder connecting frame; 35. a lifting cylinder; 41. a telescopic slide carriage; 42. turning over a motor; 43. turning over the gearbox; 44. a turning shaft; 45. an inner slide block; 46. a telescopic screw; 47. a telescopic motor; 48. a bottom stabilizing slide rail; 51. a locking block; 52. adjusting the motor; 53. welding a frame; 54. a welding head; 55. a gas supply pipe; 56. and locking the screw rod.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The invention will be further described with reference to the accompanying drawings in which:

example 1

As shown in fig. 1-9, a carbon dioxide gas shielded welding device for welding a motorcycle spherical accessory comprises an installation mechanism 1 for installation, a sphere fixing mechanism 2 for fixation, a lifting fixing mechanism 3 and a welding machine mechanism 5 for a welding machine, wherein the sphere fixing mechanism 2 is installed on the installation mechanism 1, the lifting fixing mechanism 3 is arranged on the upper side of the sphere fixing mechanism 2, a sphere 6 to be processed and a cylinder 7 to be processed are arranged between the sphere fixing mechanism 2 and the lifting fixing mechanism 3, a telescopic mechanism 4 is arranged on one side of the lifting fixing mechanism 3, and the welding machine mechanism 5 is installed at the lower end of the telescopic mechanism 4;

the mounting mechanism 1 comprises a base 11, an upright post 12, shock absorbing seats 13 and an upper end support post 14, wherein the upright post 12 is arranged on the upper side of the rear end of the base 11, the four shock absorbing seats 13 are arranged on the lower end of the base 11, the upper end support post 14 is arranged on the front side of the upper end of the upright post 12, and a control box 15 is arranged on one side of the upper end support post 14;

the sphere fixing mechanism 2 comprises a rotary column 21, a material blocking disc 22, a sphere fixing seat 23 and a rotary gearbox 24, wherein the material blocking disc 22 is installed at the upper end of the rotary column 21, the sphere fixing seat 23 is arranged at the upper end of the material blocking disc 22, the rotary gearbox 24 is connected to the power end of the lower end of the rotary column 21, and the power end of the rotary gearbox 24 is connected with a first motor 25;

the lifting fixing mechanism 3 comprises a sliding seat 31, a sliding column 32, a column fixing seat 33 and a cylinder connecting frame 34, wherein the sliding seat 31 is installed at the front part of the upper end supporting column 14, the sliding column 32 is connected to the inner side of the sliding seat 31, the column fixing seat 33 is installed at the lower end of the sliding column 32, the cylinder connecting frame 34 is connected to the upper end of the sliding column 32, the other end of the cylinder connecting frame 34 is connected with a lifting cylinder 35, and the lifting cylinder 35 is installed on the upper end supporting column 14;

the telescopic mechanism 4 comprises a telescopic sliding seat 41, a turnover motor 42, a turnover gearbox 43 and a turnover shaft 44, wherein an inner sliding block 45 is connected inside the upper end support column 14 in a sliding manner, a telescopic screw rod 46 is connected on the inner sliding block 45, a power end at the rear end of the telescopic screw rod 46 is connected with a telescopic motor 47, one end of the inner sliding block 45 is connected with the telescopic sliding seat 41, the turnover motor 42 is installed at the upper end of the telescopic sliding seat 41, the turnover gearbox 43 is installed at the other end of the telescopic sliding seat 41, the turnover shaft 44 is installed at the power output end of the turnover gearbox 43, and a bottom stable sliding rail 48 is arranged between the telescopic sliding seat 41 and the lower end of the upper end support column 14;

the welding machine mechanism 5 comprises a locking block 51, an adjusting motor 52, a welding frame 53 and a welding head 54, wherein the locking block 51 is connected to the lower half part of the turnover shaft 44, one end of the locking block 51 is connected with a locking screw 56, the adjusting motor 52 is installed at the other end of the locking block 51, the welding frame 53 is installed at the power output end of the adjusting motor 52, the welding head 54 is installed at the front end of the welding frame 53, and a gas supply pipe 55 is arranged on the lower side of the welding head 54.

Preferably: the shock absorption seat 13 is connected with the base 11 through welding, the upright post 12 is connected with the base 11 through welding, the base 11 is used for installation and fixation, and the connection strength is ensured through welding; the rotating column 21 is connected with the base 11 through a bearing, the ball fixing seat 23 is connected with the rotating column 21 through threads, the material blocking disc 22 is rotatably connected with the rotating column 21, and the stability of the rotating column 21 is ensured through the bearing; the top surface of the sphere fixing seat 23 is an arc surface, different sphere fixing seats 23 can be replaced according to the size of the sphere 6 to be machined, and the sphere fixing seats 23 are used for fixing the sphere 6 to be machined; the sliding seat 31 is connected with the upper end support column 14 through a bolt, the sliding column 32 is connected with the sliding seat 31 in a sliding mode, the sliding column 32 is a hexagonal prism, the section of the inner side face of the sliding seat 31 is hexagonal, and the stability of the sliding column 32 is guaranteed by utilizing the hexagonal prism; the column body fixing seat 33 is connected with the sliding column 32 through threads, a bearing and a turntable are arranged between the interior of the column body fixing seat 33 and the column body 7 to be processed in a contact manner, the bottom of the column body fixing seat 33 is hollow and can be replaced according to the size of the column body 7 to be processed, and the column body fixing seat 33 is used for fixing and rotating the column body 7 to be processed; the telescopic sliding seat 41 is connected with an inner sliding block 45 through a welding bolt, a sliding block is formed between the telescopic sliding seat 41 and a bottom stable sliding rail 48, the overturning gearbox 43 and the overturning motor 42 are connected with the telescopic sliding seat 41 through bolts, the telescopic sliding seat 41 is used for driving the welding machine mechanism 5 to move back and forth, and the overturning gearbox 43 is used for driving the overturning shaft 44 and the welding machine mechanism 5 to overturn the end face; the telescopic screw rod 46 is connected with the inner slide block 45 through threads, and the telescopic screw rod 46 is matched with the inner slide block 45 to slide; the locking screw 56 is connected with the locking block 51 through threads, the locking block 51 is connected with the turnover shaft 44 in a sliding mode, the adjusting motor 52 is connected with the locking block 51 through bolts, and the locking screw 56 is used for locking the position of the locking block 51 on the turnover shaft 44; the welding frame 53 is connected with the adjusting motor 52 through bolts, the welding head 54 is connected with the welding frame 53 through screws, and the adjusting motor 52 is used for adjusting the welding angle of the welding head 54.

The working principle is as follows: treat that processing spheroid 6 and the cylinder 7 of treating processing of processing according to needs select suitable spheroid fixing base 23 and cylinder fixing base 33, will treat that processing spheroid 6 places back on spheroid fixing base 23, start lift cylinder 35 and drive cylinder fixing base 33 decline locking treat processing cylinder 7 and treat processing spheroid 6, start welding head 54, start first motor 25 simultaneously and drive spheroid fixing base 23 and make treat processing spheroid 6 and treat processing cylinder 7 rotatory, thereby control flexible motor 47 this moment makes welding head 54 back-and-forth movement welding, start accommodate motor 52 and make welding head 54 can angle modulation, control upset motor 42 makes welding head 54 can the terminal surface upset, make weld holder 53 weld seam precision welding.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.