Heat-resisting flange conveyer belt

文档序号:1607692 发布日期:2020-01-10 浏览:29次 中文

阅读说明:本技术 一种耐热挡边输送带 (Heat-resisting flange conveyer belt ) 是由 杜新长 杜明华 杜明坤 杜明明 周豪杰 于 2019-11-16 设计创作,主要内容包括:本发明公开了一种耐热挡边输送带,包括基带、裙边、隔板,所述基带作为承载裙边和隔板的载体,由盖胶、贴胶层、骨架材料组成,所述骨架材料的材质为三元乙丙橡胶和帆布,所述盖胶的材质为二元乙丙橡胶,所述贴胶层为三元乙丙橡胶;所述裙边对称的设置于基带行进方向的两侧,通过贴胶层与基带相连;所述隔板横向的设置在所述基带上,通过贴胶层与基带相连,隔板顶端采用该产品基带生产时的切边废料。本发明不仅解决了裙边与基带、隔板与基带的粘合问题,还延长了输送带的使用寿命。(The invention discloses a heat-resistant flange conveyer belt which comprises a base belt, a skirt edge and a partition plate, wherein the base belt is used as a carrier for bearing the skirt edge and the partition plate and comprises cover rubber, a rubberizing layer and a framework material, the framework material is ethylene propylene diene monomer rubber and canvas, the cover rubber is ethylene propylene diene monomer rubber, and the rubberizing layer is ethylene propylene diene monomer rubber; the skirt edges are symmetrically arranged on two sides of the base band in the advancing direction and are connected with the base band through adhesive layers; the baffle is transversely arranged on the base band and is connected with the base band through the adhesive layer, and the top end of the baffle adopts the trimming waste material produced by the base band of the product. The invention not only solves the problem of adhesion between the skirt edge and the base band and between the partition plate and the base band, but also prolongs the service life of the conveyer belt.)

1. The utility model provides a heat-resisting flange conveyer belt, includes baseband, baffle, shirt rim, its characterized in that: the base band comprises a band core layer and a rubberizing layer; the belt core layer comprises a framework layer and a cover rubber layer and is used for bearing tensile force; the glue covering layer is arranged on the surface of the framework layer; the adhesive layer is arranged on the working surface of the belt core layer and used for improving the strength and the wear resistance of the belt core layer; the skirt edges are vertically arranged at two sides of the traveling direction of the working surface of the base band; the partition plates are transversely and uniformly arranged on the working surface of the base band.

2. The conveyor belt of claim 1 wherein the skirt comprises a skirt body and a skirt encapsulating layer, the skirt encapsulating layer being disposed on a surface of the skirt body; a buffer layer is arranged at the joint of the adhesive layer and the skirt edge and used for buffering the impact of a conveying object on the skirt edge; the skirt edge rubber coating layer and the buffer layer are made of a blended rubber material of ethylene propylene diene monomer and ethylene propylene diene monomer.

3. The conveyor belt of claim 1 wherein the spacer comprises a spacer body and a spacer overmold layer, the spacer overmold layer disposed on a surface of the spacer body; the material of the partition board rubber coating layer is a blended rubber material of ethylene propylene diene monomer and ethylene propylene diene monomer.

4. The conveyor belt of any of claims 2-3 wherein the blended rubber compound comprises, in parts by weight: the ethylene propylene rubber content is 15-20 parts, and the ethylene propylene diene rubber content is 70-80 parts.

5. The conveyor belt of claim 1 wherein the bottom of the body is provided with a protrusion; the skirt edge main body comprises a skirt edge vertical plate and a skirt edge bottom plate, and the skirt edge vertical plate is vertically arranged on the skirt edge bottom plate; the skirt bottom plate is also provided with a fixing part at the position corresponding to the bulge, and the fixing part is provided with a bulge matching mounting hole; the base band is provided with the protrusions and the mortise and tenon matching grooves of the fixing part; the protrusions, the fixing parts and the mortise and tenon matching grooves are matched and fixed in a mortise and tenon mode.

6. The conveyor belt of claim 1 wherein the carcass layer comprises a core glue layer and canvas layers disposed on both side surfaces of the core glue layer.

7. The conveying belt with ribs as claimed in claim 6, wherein the core rubber layer is made of ethylene propylene rubber.

8. The conveying belt with ribs as claimed in claim 1, wherein the cover rubber layer is made of ethylene propylene rubber and the adhesive layer is made of ethylene propylene diene rubber.

9. A heat-resistant conveyor belt as in claim 1 wherein the core has a working surface that is vulcanized and sanded to a depth of 1.0mm to 2.0 mm.

Technical Field

The invention relates to a flange conveyer belt, in particular to a heat-resistant flange conveyer belt, and belongs to the technical field of rubber conveyer belt product processing.

Background

At present, a heat-resistant flange conveying belt used in common cement plants and steel plants generally adopts a formula design with ethylene propylene diene monomer or ethylene propylene diene monomer as main rubber, the design can bear higher working temperature, but the aging of the conveying belt bonding part can be accelerated in a long-time high-temperature environment, particularly the aging problem of the bonding part between a skirt edge and a base belt and between a partition plate and the base belt is more serious, the bonding part is cracked after aging, the crack is further extended after being mixed with impurities, and the skirt edge or the partition plate falls off, so that the conveying belt cannot be used.

A novel flange conveyer belt is urgently needed to solve the problems that in the prior art, the adhesion degree between the skirt edge and the base belt, between the partition plate and the base belt is poor and the service life of the conveyer belt is short under a long-time high-temperature environment.

Disclosure of Invention

The invention aims to provide a conveying belt for solving the technical problems, and the invention comprises the following contents:

the utility model provides a heat-resisting flange conveyer belt, includes baseband, baffle, shirt rim, its characterized in that: the base band comprises a band core layer and a rubberizing layer; the belt core layer comprises a framework layer and a cover rubber layer and is used for bearing tensile force; the glue covering layer is arranged on the surface of the framework layer; the adhesive layer is arranged on the working surface of the belt core layer and used for improving the strength and the wear resistance of the belt core layer; the skirt edges are vertically arranged at two sides of the traveling direction of the working surface of the base band; the partition plates are transversely and uniformly arranged on the working surface of the base band.

Further, the skirt comprises a skirt main body and a skirt encapsulating layer, and the skirt encapsulating layer is arranged on the surface of the skirt main body; a buffer layer is arranged at the joint of the adhesive layer and the skirt edge and used for buffering the impact of a conveying object on the skirt edge; the skirt edge rubber coating layer and the buffer layer are made of a blended rubber material of ethylene propylene diene monomer and ethylene propylene diene monomer.

Further, the separator comprises a separator main body and a separator rubber coating layer, wherein the separator rubber coating is arranged on the surface of the separator main body; the material of the partition board rubber coating layer is a blended rubber material of ethylene propylene diene monomer and ethylene propylene diene monomer.

Further, in the blended rubber material, by weight: the ethylene propylene rubber content is 15-20 parts, and the ethylene propylene diene rubber content is 70-80 parts.

Further, a bulge is arranged at the bottom of the partition plate main body; the skirt edge main body comprises a skirt edge vertical plate and a skirt edge bottom plate, and the skirt edge vertical plate is vertically arranged on the skirt edge bottom plate; the skirt bottom plate is also provided with a fixing part at the position corresponding to the bulge, and the fixing part is provided with a bulge matching mounting hole; the base band is provided with the protrusions and the mortise and tenon matching grooves of the fixing part; the protrusions, the fixing parts and the mortise and tenon matching grooves are matched and fixed in a mortise and tenon mode.

Further, the framework layer comprises a core rubber layer and canvas layers, and the canvas layers are arranged on the two side surfaces of the core rubber layer.

Furthermore, the core rubber layer is made of ethylene propylene rubber.

Furthermore, the cover glue layer is made of ethylene propylene rubber, and the adhesive layer is made of ethylene propylene diene monomer.

Further, the working surface of the belt core is vulcanized and polished to the polishing depth of 1.0mm-2.0 mm.

The heat-resistant flange conveyer belt not only solves the problem of adhesion of the skirt edge and the base belt and the problem of adhesion of the partition plate and the base belt in a long-time high-temperature environment, but also prolongs the service life of the conveyer belt. The partition plate, the skirt edge and the base belt are in a tenon-and-mortise structure and are integrated, so that the overall strength of the conveying belt is obviously improved by nearly 60%; compared with the conventionally arranged flange conveyer belt, the conveyer belt of the invention prolongs the service life and improves the bearing capacity by 15 to 20 percent under the conditions of the same working load and the same temperature of conveyed articles.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

FIG. 1 is an overall view of a heat-resistant rib conveyor;

FIG. 2 is a skirt construction view of a heat resistant rib conveyor;

FIG. 3 is a diagram of a baffle plate structure of a heat-resistant flange conveyor belt;

FIG. 4 is a view showing a structure of adding a bump to the structure of FIG. 3

Skirt strip connecting plate structure with protruding matching structure of partition plate in figure 5 and figure 3

Base band structure of protruding tenon-and-mortise matched structure of partition plate in figure 6 and figure 3

FIG. 7 is a table comparing the adhesion strength before and after aging of the conveyor belt of example 1;

FIG. 8 is a table comparing the adhesion strength of a ribbed belt (without raised structures) of example 1 of the invention and a conventionally set belt under the same test conditions

FIG. 9 is a table showing the comparison of the adhesive strength between the conveying belt with ribs (with raised structure) and the conveying belt with conventional arrangement of the conveying belt in example 2 of the present invention under the same test conditions

Wherein, 1-base band, 2-skirt edge, 3-clapboard, 11-rubberizing layer, 12-cover rubberizing layer, 13-canvas layer, 14-core rubberizing layer, 21-skirt edge main body, 22-skirt edge rubberizing layer, 23-skirt edge connecting plate, 31-clapboard main body, 32-clapboard rubberizing layer and 33-clapboard bulge.

Detailed Description

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