阅读说明：本技术 一种电石锅模板自锁及解锁系统 (Carbide pot template auto-lock and unblock system ) 是由 王达 江军 孙掖君 刘罡 李欢 韩守国 金燕 马琦 高金鹏 于洪晨 谭建勋 于 2019-10-21 设计创作，主要内容包括：一种电石锅模板自锁及解锁系统,属于电石冶炼技术领域,本发明为了解决人工锁住和解锁电石锅模板劳动强度大、效率低、安全风险大的问题。小车设置在轨道上,电石锅固定安装在小车上,电石锅的两侧设有电石锅模板,小车的两侧均设有模板自锁机构,电石锅模板通过模板自锁机构锁紧,轨道的两侧设有机架,机架内侧设有模板解锁机构,模板解锁机构用于解锁电石锅模板。本发明的一种电石锅模板自锁及解锁系统能代替人工实现电石锅模板锁住和解锁,作业过程全自动化,无需人工参与,安全可靠,工作效率高。(The invention discloses a self-locking and unlocking system for a carbide pot template, belongs to the technical field of carbide smelting, and aims to solve the problems of high labor intensity, low efficiency and high safety risk of manually locking and unlocking the carbide pot template. The dolly sets up on the track, and carbide pot fixed mounting is on the dolly, and the both sides of carbide pot are equipped with carbide pot template, and the both sides of dolly all are equipped with template self-locking mechanism, and carbide pot template passes through template self-locking mechanism and locks, and orbital both sides are equipped with the frame, and the frame inboard is equipped with template release mechanism, and template release mechanism is used for unblock carbide pot template. The self-locking and unlocking system for the calcium carbide pot template can replace manual operation to lock and unlock the calcium carbide pot template, is full-automatic in operation process, free of manual operation, safe, reliable and high in working efficiency.)

1. The utility model provides a carbide pot template auto-lock and unblock system which characterized in that: comprises a calcium carbide pot (1), a calcium carbide pot template (2), a trolley (3), a template self-locking mechanism (4), a template unlocking mechanism (5), a rack (6) and a track (7);

dolly (3) set up on track (7), carbide pot (1) fixed mounting is on dolly (3), and the both sides of carbide pot (1) are equipped with carbide pot template (2), and the both sides of dolly (3) all are equipped with template self-locking mechanism (4), and carbide pot template (2) are locked through template self-locking mechanism (4), and the both sides of track (7) are equipped with frame (6), and frame (6) inboard is equipped with template release mechanism (5), and template release mechanism (5) are used for unblock carbide pot template (2).

2. The carbide pot template self-locking and unlocking system according to claim 1, wherein: the template self-locking mechanism (4) comprises an earring (21), a locking plate (22) and a supporting seat (23);

earrings (21) are fixed on carbide pot (1) and are located the below of carbide pot template (2), and supporting seat (23) are fixed to be set up on dolly (3) and are located jam plate (22) below, and the top and earrings (21) of jam plate (22) are articulated, and the bottom and supporting seat (23) of jam plate (22) support and lean on, and jam plate (22) can rotate around earrings (21) under the exogenic action.

3. The carbide pot template self-locking and unlocking system of claim 2, wherein: the template unlocking mechanism (5) comprises an upper baffle (31), a lower baffle (32), a support rod (33), a fixed base shaft (34), a rotating circular ring (35), a circular blocking piece (36) and a counterweight rod (37);

fixed basic axle (34) are fixed in frame (6), the axle head of fixed basic axle (34) is rotated and is installed rotation ring (35), it is spacing through clamping circular separation blade (36) at fixed basic axle (34) axle head to rotate ring (35), the one end and the rotation ring (35) of bracing piece (33) are connected, the other end and lower baffle (32) of bracing piece (33) are connected, baffle (32) rotate with last baffle (31) down and are connected, the one side relative with bracing piece (33) is equipped with counterweight rod (37) on rotation ring (35), counterweight rod (37) are the obtuse angle with the contained angle of bracing piece (33).

Technical Field

The invention relates to a self-locking and unlocking system, in particular to a calcium carbide pot template self-locking and unlocking system, and belongs to the technical field of calcium carbide smelting.

Background

The calcium carbide boiler car set runs on the track, and runs to the cooling area after being filled with molten calcium carbide in front of a furnace mouth of the smelting area. In the process, the calcium carbide pot template must be capable of self-locking, and the calcium carbide pot template is prevented from being opened due to an accident condition, so that molten calcium carbide flows out of the calcium carbide pot. And when the calcium carbide is sufficiently cooled, unlocking the calcium carbide pot template, opening the calcium carbide pot template, and taking out the cooled calcium carbide. In the prior art, all the carbide pan templates are manually locked and unlocked. The calcium carbide in the calcium carbide pot is cooled, but the temperature is still high, so that the danger of high-temperature scalding exists in manual operation; meanwhile, the number of the calcium carbide pots is large, the labor intensity is high, and the production efficiency is low.

Therefore, in order to solve the above problems, it is necessary to provide a new system for locking and unlocking a carbide pot template, so as to overcome the defects in the prior art and achieve the locking and unlocking of the carbide pot template.

Disclosure of Invention

The invention aims to provide a self-locking and unlocking system for a calcium carbide pot template, which solves the problems of high labor intensity, low efficiency and high safety risk of manually locking and unlocking the calcium carbide pot template.

A self-locking and unlocking system for a calcium carbide pan template comprises a calcium carbide pan, a calcium carbide pan template, a trolley, a template self-locking mechanism, a template unlocking mechanism, a rack and a track;

the dolly sets up on the track, and carbide pot fixed mounting is on the dolly, and the both sides of carbide pot are equipped with carbide pot template, and the both sides of dolly all are equipped with template self-locking mechanism, and carbide pot template passes through template self-locking mechanism and locks, and orbital both sides are equipped with the frame, and the frame inboard is equipped with template release mechanism, and template release mechanism is used for unblock carbide pot template.

Preferably: the template self-locking mechanism comprises an ear ring, a locking plate and a supporting seat;

the earrings are fixed on the calcium carbide pot and located below the calcium carbide pot template, the supporting seat is fixedly arranged on the trolley and located below the locking plate, the top of the locking plate is hinged to the earrings, the bottom of the locking plate is abutted to the supporting seat, and the locking plate can rotate around the earrings under the action of external force.

Preferably: the template unlocking mechanism comprises an upper baffle, a lower baffle, a support rod, a fixed base shaft, a rotating ring, a circular baffle and a counterweight rod;

the fixed basic shaft is fixed on the frame, the shaft end of the fixed basic shaft is rotatably provided with a rotating ring, the rotating ring is limited by a circular baffle clamped at the shaft end of the fixed basic shaft, one end of the supporting rod is connected with the rotating ring, the other end of the supporting rod is connected with a lower baffle, the lower baffle is rotatably connected with an upper baffle, one side of the rotating ring opposite to the supporting rod is provided with a counterweight rod, and the included angle between the counterweight rod and the supporting rod is an obtuse angle.

Compared with the existing product, the invention has the following effects:

simple structure, simple to operate can arrange on non-closed track, closed ring rail, can replace the manual work to realize carbide pot template auto-lock and unblock, avoids high temperature to scald, safe and reliable, efficient.

Drawings

Fig. 1 is a schematic diagram of a self-locking and unlocking system of a calcium carbide pan template.

Fig. 2 is a schematic view of a template self-locking mechanism.

Fig. 3 is a schematic view of the template release mechanism.

In the figure: 1-calcium carbide pot, 2-calcium carbide pot template, 3-trolley, 4-template self-locking mechanism, 5-template unlocking mechanism, 6-frame, 7-rail, 21-ear ring, 22-locking plate, 23-supporting seat, 31-upper baffle, 32-lower baffle, 33-supporting rod, 34-fixed base shaft, 35-rotating ring, 36-circular baffle and 37-counterweight rod.

Detailed Description

Preferred embodiments of the present invention are explained in detail below with reference to the accompanying drawings.

With reference to fig. 1-3, the self-locking and unlocking system for the carbide pot template disclosed in the present embodiment includes a carbide pot 1, a carbide pot template 2, a trolley 3, a template self-locking mechanism 4, a template unlocking mechanism 5, a frame 6 and a rail 7;

dolly 3 sets up on track 7, 1 fixed mounting of carbide pot is on dolly 3, the both sides of carbide pot 1 are equipped with carbide pot template 2, the both sides of dolly 3 all are equipped with template self-locking mechanism 4, carbide pot template 2 is locked through template self-locking mechanism 4, the both sides of track 7 are equipped with frame 6, 6 inboards in the frame are equipped with template release mechanism 5, template release mechanism 5 is used for unblock carbide pot template 2, track 7 centers on carbide furnace, arrange in smelting district and cooling space.

Further: the template self-locking mechanism 4 comprises an ear ring 21, a locking plate 22 and a supporting seat 23;

the ear rings 21 are fixed on the carbide pot 1 and located below the carbide pot template 2, the supporting seat 23 is fixedly arranged on the trolley 3 and located below the locking plate 22, the top of the locking plate 22 is hinged to the ear rings 21, the bottom of the locking plate 22 is abutted to the supporting seat 23, the locking plate 22 can rotate around the ear rings 21 under the action of external force, and the locking plate 22 is vertically constrained with the supporting seat 23 by the action of gravity, so that the carbide pot template 2 cannot be opened; earrings 21 are specifically the otic placode that has the shaft hole, and the otic placode is fixed to be set up in the bottom of carbide pot template 2, and jam plate 22 rotates through the round pin axle to be installed in the shaft hole of otic placode to it is spacing through the jump ring.

Further: the template unlocking mechanism 5 comprises an upper baffle plate 31, a lower baffle plate 32, a support rod 33, a fixed base shaft 34, a rotating ring 35, a circular baffle plate 36 and a counterweight rod 37;

the fixed base shaft 34 is fixed on the frame 6, the shaft end of the fixed base shaft 34 is rotatably provided with a rotating ring 35, the rotating ring 35 is limited by a circular baffle 36 clamped at the shaft end of the fixed base shaft 34, one end of a support rod 33 is connected with the rotating ring 35, the other end of the support rod 33 is connected with a lower baffle 32, the lower baffle 32 is rotatably connected with an upper baffle 31, one side of the rotating ring 35, which is opposite to the support rod 33, is provided with a counterweight rod 37, the included angle between the counterweight rod 37 and the support rod 33 is an obtuse angle, the counterweight rod 37 and the support rod 33 can rotate together with the support rod, and the rotating ring 35 can reset after the external force is removed; when the trolley 3 enters the rack 6, the locking plate 22 fixed below the carbide pot template 2 collides with the template unlocking mechanism firstly, the locking plate 22 rotates, the locking plate 22 and the supporting seat 23 are mutually constrained up and down and disappear at the moment, and the carbide pot template 2 is opened.

The up end of concrete lower baffle 32 is equipped with articulated seat, and is articulated through round pin axle and last baffle 31, and last baffle 31 can rotate in vertical direction around the round pin axle, when need not carry out the unblock to carbide pot template 2, rotatable overhead gage 31 makes overhead gage 31 not contact with jam plate 22.

This embodiment is only illustrative of the patent and does not limit the scope of protection thereof, and those skilled in the art can make modifications to its part without departing from the spirit of the patent.