阅读说明：本技术 一种清洁生产的纺织印花方法 (Textile printing method for clean production ) 是由 周道海 于 2019-08-16 设计创作，主要内容包括：本发明提出的一种清洁生产的纺织印花方法,包括送料、一次除皱、胶辊印花、印花烘干、二次除皱和收卷等多个步骤,该方法通过印花成套设备进行,印花成套设备包括放料辊、印花设备、轴辊设备、防皱设备以及收卷设备,本发明结构合理,设计简单,具有调节布料张力、除皱、快速收卷的特点,可有效提高布料印花的精度、效果和效率,同时,烘干余热可回收,并重复用于烘燥,节约了生产能耗,印花环境清洁、无尘,保证了纺织布料的干净、无污染,且本发明在印花过程中,无污染物产生,安全环保。(The textile printing method for cleaning production provided by the invention comprises multiple steps of feeding, primary wrinkle removal, rubber roller printing, printing drying, secondary wrinkle removal, rolling and the like, and is carried out by printing complete equipment which comprises a feeding roller, printing equipment, a shaft roller equipment, a wrinkle resistant equipment and a rolling equipment.)

1. A textile printing method for clean production is characterized by comprising the following specific steps:

(1) feeding: winding the textile fabric on a discharging roller, and performing primary tension adjustment;

(2) primary wrinkle removal: after primary tension adjustment is carried out on the textile fabric, primary wrinkle removal treatment is carried out to ensure that the surface of the textile fabric has no wrinkles;

(3) printing with rubber rollers: feeding the wrinkle-removed textile fabric into a printing device, and printing the textile fabric through a printing rubber roller;

(4) printing and drying: the textile cloth after printing is sent to a drying assembly on printing equipment for drying;

(5) secondary wrinkle removal: after the textile fabric is printed and dried, carrying out secondary wrinkle removing treatment to ensure that the surface of the textile fabric has no wrinkles;

(6) winding: and (4) carrying out secondary tension adjustment on the textile fabric subjected to secondary wrinkle removal, and feeding the textile fabric into a winding device for winding and storage.

2. A textile printing method for clean production according to claim 1, characterized in that the process is carried out by a printing plant comprising a feed roll, a printing device for printing the textile material, a beam roll device for controlling the tension of the textile material, a crease-resist device for crease-resist of the textile material and a winding device for winding the textile material.

3. The textile printing method for clean production according to claim 2, wherein the number of the shaft roller devices is two, the two groups are respectively and symmetrically arranged at two sides of the printing device, the front shaft roller device and the rear shaft roller device are used for controlling the feeding tension of the textile cloth and the receiving tension of the textile cloth, the front shaft roller device and the rear shaft roller device are identical in structure and are symmetrically arranged relative to the printing device;

the quantity of crease-resistance equipment is 2 groups, and the symmetry sets up respectively between beam barrel equipment and printing equipment, including the preceding crease-resistance equipment that is used for printing equipment feeding and the back crease-resistance equipment that is used for the printing equipment ejection of compact, preceding crease-resistance equipment is the same with back crease-resistance equipment structure.

4. A textile printing process for clean production according to claim 3, wherein said beam-roller means is comprised of three cylindrical freely rotatable rollers, three of said rollers being triangularly arranged, wherein the roller in the middle is connected to and controlled in motion by a first telescopic means;

crease-resistance equipment comprises round roller and crease-resistance roller, two liang of a set ofly of round roller distributes in the both sides of crease-resistance roller, and two round rollers of the same group are setting from top to bottom to the free rotation, the crease-resistance roller is rotated with motor control, is equipped with the crease-resistance board on it, the crease-resistance board is the heliciform, sets up on the outer wall of crease-resistance roller, and the crease-resistance board is 2, is the symmetry setting about the crease-resistance roller middle part.

5. The textile printing method for the clean production as recited in claim 4, wherein the printing device comprises a conveyor belt, a plurality of printing rubber rollers and a drying assembly, the conveyor belt is horizontally arranged, the printing rubber rollers are arranged at the front end of the conveyor belt, and the plurality of printing rubber rollers are arranged at equal intervals;

the drying assembly comprises a drying shell, a fan and a heater, wherein a hot air inlet and a hot air outlet are formed in the drying shell, the hot air inlet and the hot air outlet are connected through a heating pipeline, and the fan and the heater are arranged in the heating pipeline.

6. A textile printing method of clean production according to claim 5, wherein the winding device comprises a rotating spindle and a winding spindle, the rotating spindle is connected with a plurality of winding spindles through a bracket, the rotating spindle is controlled by a motor to rotate, and the plurality of winding spindles are controlled by a plurality of motors to rotate.

7. A textile printing method for cleaning production according to claim 6, wherein a cloth clamping mechanism is arranged at the end of the winding spindle, the cloth clamping mechanism comprises a clamping rod and a second telescopic device, the clamping rod is connected with the second telescopic device and is controlled to be telescopic by the second telescopic device, and the cloth clamping mechanism is controlled to move by a third telescopic device to adjust the distance between the clamping rod and the winding spindle.

8. The textile printing method for clean production according to claim 7, wherein a cutting assembly is arranged between adjacent winding spindles, the cutting assembly is composed of a motor-driven rail and a cutter, and the cutter is fixedly arranged on the motor-driven rail and is controlled by the motor-driven rail to move so as to cut cloth.

9. The textile printing method for clean production according to claim 8, wherein the printing complete equipment runs in a dust-free workshop, a filter is arranged in the hot air outlet, the first telescopic device, the second telescopic device and the third telescopic device are one or more of electric, electric and hydraulic telescopic devices, and the telescopic direction of the clamping rod is parallel to the axial direction of the winding spindle.

10. The textile printing method for clean production according to claim 9, wherein a dust suction device is arranged above the printing complete equipment, the front roller device is connected with a heat-conducting medium supply pipeline to heat the roller on the front roller device so as to preheat the textile cloth, and the rear roller device is connected with a refrigerating medium supply pipeline to refrigerate the roller on the rear roller device so as to cool the textile cloth.

Technical Field

The invention relates to the technical field of spinning, in particular to a textile printing method for clean production.

Background

Textile printing is a processing mode of textile cloth, and limited and local dyeing is carried out on the textile cloth to increase the pattern effect of the textile cloth.

At present when carrying out textile fabric's stamp, the contaminated condition of textile fabric often can take place, its leading cause lies in, the dyestuff of evaporation condenses when drying and drops and leads to, and the cloth fold can take place in market moreover, the poor condition of stamp precision, and its leading cause lies in, textile fabric's tension control is not in place, leads to the cloth fold, simultaneously, lacks the frock equipment who removes the fold again, and the textile fabric that leads to the fold produces the dislocation when the stamp, influences stamp effect and precision.

Meanwhile, when the cloth is rolled, automatic shearing and automatic roller changing are lacked, so that the rolling and discharging process needs to be stopped for a long time, and the production efficiency is seriously influenced.

Disclosure of Invention

Aiming at the problems, the invention discloses a textile printing method for clean production.

The specific technical scheme is as follows:

a textile printing method for clean production is characterized by comprising the following specific steps:

(1) feeding: winding the textile fabric on a discharging roller, and performing primary tension adjustment;

(2) primary wrinkle removal: after primary tension adjustment is carried out on the textile fabric, primary wrinkle removal treatment is carried out to ensure that the surface of the textile fabric has no wrinkles;

(3) printing with rubber rollers: feeding the wrinkle-removed textile fabric into a printing device, and printing the textile fabric through a printing rubber roller;

(4) printing and drying: the textile cloth after printing is sent to a drying assembly on printing equipment for drying;

(5) secondary wrinkle removal: after the textile fabric is printed and dried, carrying out secondary wrinkle removing treatment to ensure that the surface of the textile fabric has no wrinkles;

(6) winding: and (4) carrying out secondary tension adjustment on the textile fabric subjected to secondary wrinkle removal, and feeding the textile fabric into a winding device for winding and storage.

The textile printing method for clean production is carried out by printing complete equipment, wherein the printing complete equipment comprises a feeding roller, printing equipment for printing textile fabrics, beam barrel equipment for controlling tension of the textile fabrics, crease-resistance equipment for crease-resistance of the textile fabrics and winding equipment for winding the textile fabrics.

The textile printing method for cleaning production is characterized in that the number of the shaft roller devices is two, the shaft roller devices are respectively symmetrically arranged on two sides of the printing device, the shaft roller devices comprise a front shaft roller device for controlling the feeding tension of the textile fabric and a rear shaft roller device for controlling the receiving tension of the textile fabric, and the front shaft roller device and the rear shaft roller device have the same structure and are symmetrically arranged relative to the printing device;

the quantity of crease-resistance equipment is 2 groups, and the symmetry sets up respectively between beam barrel equipment and printing equipment, including the preceding crease-resistance equipment that is used for printing equipment feeding and the back crease-resistance equipment that is used for the printing equipment ejection of compact, preceding crease-resistance equipment is the same with back crease-resistance equipment structure.

The textile printing method for clean production is characterized in that the shaft roller equipment consists of three cylindrical rollers capable of freely rotating, the three rollers are distributed in a triangular manner, and the roller positioned in the middle is connected with a first telescopic device and is controlled to move by the first telescopic device;

crease-resistance equipment comprises round roller and crease-resistance roller, two liang of a set ofly of round roller distributes in the both sides of crease-resistance roller, and two round rollers of the same group are setting from top to bottom to the free rotation, the crease-resistance roller is rotated with motor control, is equipped with the crease-resistance board on it, the crease-resistance board is the heliciform, sets up on the outer wall of crease-resistance roller, and the crease-resistance board is 2, is the symmetry setting about the crease-resistance roller middle part.

The textile printing method for cleaning production comprises the steps that the printing equipment comprises a conveyor belt, a plurality of printing rubber rollers and a drying assembly, wherein the conveyor belt is horizontally arranged, the printing rubber rollers are arranged at the front end of the conveyor belt, and the plurality of printing rubber rollers are arranged at equal intervals;

the drying assembly comprises a drying shell, a fan and a heater, wherein a hot air inlet and a hot air outlet are formed in the drying shell, the hot air inlet and the hot air outlet are connected through a heating pipeline, and the fan and the heater are arranged in the heating pipeline.

The textile printing method for cleaning production is characterized in that the winding device comprises a rotating main shaft and winding main shafts, the rotating main shaft is connected with the plurality of winding main shafts through a support, the rotating main shaft is controlled by a motor to rotate, and the plurality of winding main shafts are controlled by a plurality of motors to rotate.

The textile printing method for clean production is characterized in that a cloth clamping mechanism is arranged at the end of the winding main shaft and comprises a clamping rod and a second telescopic device, the clamping rod is connected with the second telescopic device and is controlled to stretch by the second telescopic device, and the cloth clamping mechanism is controlled to move by a third telescopic device to adjust the distance between the clamping rod and the winding main shaft.

According to the textile printing method for clean production, the cutting assembly is arranged between the adjacent winding main shafts and consists of the electric rail and the cutter, and the cutter is fixedly arranged on the electric rail and is controlled by the electric rail to move so as to cut the fabric.

The textile printing method for clean production is characterized in that the printing complete equipment runs in a dust-free workshop, a filter is arranged in the hot air outlet, the first telescopic device, the second telescopic device and the third telescopic device are one or more of electric, electric and hydraulic telescopic devices, and the telescopic direction of the clamping rod is parallel to the axial direction of the winding spindle.

The textile printing method for cleaning production is characterized in that dust collection equipment is arranged above the printing complete equipment, the front shaft roller equipment is connected with a heat-conducting medium supply pipeline to heat a roller on the front shaft roller equipment so as to preheat textile fabric, the rear shaft roller equipment is connected with a refrigerating medium supply pipeline to refrigerate the roller on the rear shaft roller equipment so as to cool the textile fabric.

The invention has the beneficial effects that:

the textile printing method for cleaning production provided by the invention comprises multiple steps of feeding, primary wrinkle removal, rubber roller printing, printing drying, secondary wrinkle removal, rolling and the like, and is carried out by printing complete equipment which comprises a feeding roller, printing equipment, a shaft roller equipment, a wrinkle resistant equipment and a rolling equipment.

Drawings

FIG. 1 is a schematic view of the present invention.

FIG. 2 is a schematic view of a printing plant.

Fig. 3 is a schematic view of a wrinkle preventing apparatus.

Fig. 4 is a schematic view of a wrinkle preventing roller.

Fig. 5 is a sectional view of the drying assembly.

Fig. 6 is a schematic view of a winding device.

FIG. 7 is a schematic view of a cloth clamping mechanism and a winding spindle.

The reference numbers are as follows: 1. printing equipment; 2. a mandrel device; 3. anti-wrinkling equipment; 4. winding equipment; 5. a material clamping mechanism; 6. a cutting assembly; 7. a discharge roller;

wherein, 1, printing equipment: 101. a conveyor belt; 102. printing rubber rollers; 103. a drying assembly; 104. drying the shell; 105. a fan; 106. a heater; 107. a hot air inlet; 108. a hot air outlet; 109. heating the pipeline; 110. a filter;

2. the shaft roller equipment comprises: 201. a front beam roll apparatus; 202. a rear beam barrel apparatus; 203. a roller; 204. a first telescoping device;

3. crease-resistance equipment: 301. front anti-wrinkling equipment; 302. a rear anti-wrinkling device; 303. a round roller; 304. a crease-resist roller; 305. anti-wrinkling boards;

4. winding equipment: 401. rotating the main shaft; 402. winding the main shaft; 403. a support;

5. cloth clamping mechanism: 501. a clamping rod; 502. a second telescoping device; 503. a third telescoping device;

6. cutting the assembly: 601. an electric rail; 602. and (4) a cutter.

Detailed Description

In order to make the technical solution of the present invention clearer and clearer, the present invention is further described below with reference to embodiments, and any solution obtained by substituting technical features of the technical solution of the present invention with equivalents and performing conventional reasoning falls within the scope of the present invention.