阅读说明：本技术 一种用于轮胎检测切割的大行程水射流切割z轴 (Large-stroke water jet cutting Z shaft for tire detection cutting ) 是由 武昱 李东旭 刘鹏 于 2021-06-11 设计创作，主要内容包括：本发明公开了一种用于轮胎检测切割的大行程水射流切割Z轴,包括大行程拖链,本发明涉及检测用切割设备技术领域,本发明运行平稳,经济,有效,操作简单,维护简单,绿色环保,通过距离可调节水射流切割刀头进行不同的轮胎采样切割,确保轮胎质检的稳定高效,可以提高不同尺寸轮胎检测切割效率,可以对不同系列不同尺寸的轮胎进行切割质检,切割路径沿着胎侧、胎肩、胎面、到另一侧胎肩、胎侧；切割过程,水射流切割刀头呈45度角切割过胎侧、胎肩,垂直于胎面,再旋转呈45度角切割,过另一侧的胎肩、胎侧。切割过程流畅,切割界面光滑,且水射流切割为万能切割,正是水射流的切割特性,保证了轮胎检测切样的稳定可行性与切割效率并存。(The invention discloses a large-stroke water jet cutting Z shaft for tire detection and cutting, which comprises a large-stroke drag chain and relates to the technical field of cutting equipment for detection, the large-stroke water jet cutting Z shaft has the advantages of stable operation, economy, effectiveness, simple operation, simple maintenance and environmental protection, different tire sampling and cutting are carried out through a distance-adjustable water jet cutting tool bit, the stability and the high efficiency of tire quality detection are ensured, the tire detection and cutting efficiency of different sizes can be improved, the cutting quality detection can be carried out on different series of tires of different sizes, and the cutting path is from the tire side, the tire shoulder, the tire tread to the tire shoulder and the tire side on the other side; and in the cutting process, the water jet cutting tool bit cuts through the tire side and the tire shoulder at an angle of 45 degrees, is perpendicular to the tire tread, rotates to cut at an angle of 45 degrees, and passes through the tire shoulder and the tire side at the other side. The cutting process is smooth, the cutting interface is smooth, the water jet cutting is universal cutting, and is the cutting characteristic of the water jet, so that the coexistence of the stable feasibility and the cutting efficiency of tire detection sample cutting is ensured.)

1. A large-stroke water jet cutting Z shaft for tire detection and cutting comprises a large-stroke drag chain (1), a Z shaft cover plate (2), a Z shaft plaiting mounting plate (3), a Z shaft motor transmission system (4), a Z shaft guide rail (5), a Z shaft plaiting (6), a Z shaft back plate (7), a Z shaft sliding block (8), a Z shaft cutter head mounting plate (9), a Z shaft guide rail mounting seat (11), a Z shaft plaiting guide groove (12), a Z shaft front protection plate (13), a Z shaft high-pressure pipe mounting bracket (15) and a Z shaft side protection plate (16), and is characterized in that the Z shaft guide rail mounting seat (11) is fixedly arranged on the right side of the Z shaft side protection plate (16), the Z shaft plaiting guide groove (12) is fixedly arranged on the right side of the Z shaft guide rail mounting seat (11), the Z shaft front protection plate (13) is fixedly arranged on the right side of the Z shaft plaiting guide groove (12), the Z-axis high-pressure pipe mounting bracket (15) is fixedly arranged on the right side of a Z-axis front protection plate (13), the Z-axis motor transmission system (4) is fixedly arranged on the top of the left side of a Z-axis side protection plate (16), the Z-axis guide rail (5) is fixedly arranged on the left side of the Z-axis side protection plate (16), the Z-axis guide rail (5) is connected with a Z-axis plaiting guide groove (12), the Z-axis sliding block (8) is fixedly arranged on the right side of a Z-axis back plate (7), the Z-axis back plate (7) is connected with the Z-axis side protection plate (16), the Z-axis plaiting mounting plate (3) is fixedly arranged on the top of the Z-axis side protection plate (16), the Z-axis plaiting mounting plate (3) is positioned above the Z-axis motor transmission system (4), the Z-axis cover plate (2) is fixedly arranged on the top of the Z-axis plaiting mounting plate (3), and the Z-axis plaiting (6) is fixedly arranged on the Z-axis plaiting guide groove (12), z axle tool bit mounting panel (9) are fixed to be set up in Z axle plaiting (6) bottom, long-stroke tow chain (1) is fixed to be set up in Z axle apron (2) top.

2. The large-stroke water jet cutting Z shaft for tire detection and cutting as claimed in claim 1, wherein the Z shaft high pressure pipe mounting clamp (14) is fixedly connected with the front side of the Z shaft high pressure pipe mounting bracket (15).

3. The large-stroke water jet cutting Z-axis for tire testing and cutting as claimed in claim 1, wherein a Z-axis corrugated pipe joint (10) is fixedly connected to the bottom of the Z-axis cutter head mounting plate (9).

Technical Field

The invention relates to the technical field of cutting equipment for detection, in particular to a large-stroke water jet cutting Z shaft for tire detection cutting.

Background

A tire sampling cutting machine is a tire detection device and can also be used for cutting cross sections of other materials. However, the tire is a flexible component, and when the contact type cutting knife cuts the tire, the area of the tire close to the tire surface generates large elastic deformation, and the elastic deformation causes difficulty in the cutting process of the cutting knife to a great extent, so that the area is difficult to cut off. The traditional cutting process has certain damage to the detection section of the tire, and the problems of long cutting time and the like.

The water cutting has the following characteristics: the water cutting belongs to cold cutting, and does not generate thermal deformation or thermal effect; the environment is protected, no pollution is caused, and no toxic gas or dust is generated; can be used for processing various materials with high hardness, such as glass, ceramics, stainless steel, etc., or softer materials, such as leather, rubber, paper diapers, etc.; the method is the only means for complex processing of composite materials and fragile ceramic materials; the tire cover tire is made of complex materials such as an inner liner, a tire body layer, a tire crown belt layer, a tire crown protective layer and a tire tread base rubber, the complex cutting difficulty of the materials is high, the rigid materials and the flexible materials are provided, the deformation generated by material stress can be effectively reduced when the flexible materials are cut by water jet, the rigid materials can be effectively and quickly cut, the cutting effect of the cover tire is finally close to perfect, the cutting section is smooth and flat, and the cutting section is easy to detect.

Disclosure of Invention

The invention aims to provide a large-stroke water jet cutting Z axis for tire detection cutting, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a large-stroke water jet cutting Z shaft for tire detection and cutting comprises a large-stroke drag chain, a Z shaft cover plate, a Z shaft plaiting mounting plate, a Z shaft motor transmission system, a Z shaft guide rail, Z shaft plaiting, a Z shaft back plate, a Z shaft sliding block, a Z shaft tool bit mounting plate, a Z shaft guide rail mounting seat, a Z shaft plaiting guide groove, a Z shaft front protection plate, a Z shaft high-pressure pipe mounting bracket and a Z shaft side protection plate, wherein the Z shaft guide rail mounting seat is fixedly arranged on the right side of the Z shaft side protection plate, the Z shaft plaiting guide groove is fixedly arranged on the right side of the Z shaft guide rail mounting seat, the Z shaft front protection plate is fixedly arranged on the right side of the Z shaft plaiting guide groove, the Z shaft high-pressure pipe mounting bracket is fixedly arranged on the right side of the Z shaft front protection plate, the Z shaft motor transmission system is fixedly arranged on the top of the left side protection plate, the Z shaft guide rail is fixedly arranged on the left side protection plate, and Z axle guide rail is connected with Z axle plaiting guide way, the Z axle slider is fixed to be set up in Z axle backplate right side, be connected between Z axle backplate and the Z axle side guard plate, the Z axle plaiting mounting panel is fixed to be set up in Z axle side guard plate top, and Z axle plaiting mounting panel is located Z axle motor drive system top, the Z axle apron is fixed to be set up in Z axle plaiting mounting panel top, Z axle plaiting is fixed to be set up on Z axle plaiting guide way, Z axle tool bit mounting panel is fixed to be set up in Z axle plaiting bottom, the long stroke tow chain is fixed to be set up in Z axle apron top.

Preferably, the front side of the Z-axis high-pressure pipe mounting bracket is fixedly connected with a Z-axis high-pressure pipe mounting clamp.

Preferably, the bottom of the Z-axis tool bit mounting plate is fixedly connected with a Z-axis corrugated pipe joint.

Compared with the prior art, the invention has the beneficial effects that: the cutting device has the advantages of stable operation, economy, effectiveness, simple operation, simple maintenance and environmental protection, can perform different tire sampling cutting by the water jet cutting tool bit with adjustable distance, ensures the stability and high efficiency of tire quality inspection, can improve the tire detection cutting efficiency of different sizes, can perform cutting quality inspection on different series of tires with different sizes, can adapt to the cutting working conditions of various types of tires, and has a cutting path from the tire side, the tire shoulder, the tire tread to the tire shoulder and the tire side on the other side; and in the cutting process, the water jet cutting tool bit cuts through the tire side and the tire shoulder at an angle of 45 degrees, is perpendicular to the tire tread, rotates to cut at an angle of 45 degrees, and passes through the tire shoulder and the tire side at the other side. The cutting process is smooth, the cutting interface is smooth, the water jet cutting is universal cutting, and is the cutting characteristic of the water jet, so that the coexistence of the stable feasibility and the cutting efficiency of tire detection sample cutting is ensured.

Drawings

FIG. 1 is an exploded view of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic perspective view of the Z-axis cover plate and the Z-axis plait mounting plate according to the present invention;

FIG. 4 is a schematic perspective view of a Z-axis slider according to the present invention;

FIG. 5 is a schematic perspective view of a Z-axis high pressure pipe mounting clip of the present invention;

FIG. 6 is a schematic perspective view of a Z-axis bellows joint according to the present invention

In the figure: the device comprises a 1-large-stroke drag chain, a 2-Z-axis cover plate, a 3-Z-axis plaiting mounting plate, a 4-Z-axis motor transmission system, a 5-Z-axis guide rail, 6-Z-axis plaiting, a 7-Z-axis back plate, an 8-Z-axis sliding block, a 9-Z-axis tool bit mounting plate, a 10-Z-axis corrugated pipe joint, an 11-Z-axis guide rail mounting seat, a 12-Z-axis plaiting guide groove, a 13-Z-axis front protection plate, a 14-Z-axis high-pressure pipe mounting clamp, a 15-Z-axis high-pressure pipe mounting support and a 16-Z-axis side protection plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a large-stroke water jet cutting Z shaft for tire detection and cutting comprises a large-stroke drag chain 1, a Z shaft cover plate 2, a Z shaft plaiting mounting plate 3, a Z shaft motor transmission system 4, a Z shaft guide rail 5, a Z shaft plaiting 6, a Z shaft back plate 7, a Z shaft sliding block 8, a Z shaft cutter head mounting plate 9, a Z shaft guide rail mounting seat 11, a Z shaft plaiting guide groove 12, a Z shaft front protection plate 13, a Z shaft high-pressure pipe mounting bracket 15 and a Z shaft side protection plate 16, wherein the Z shaft guide rail mounting seat 11 is fixedly arranged on the right side of the Z shaft side protection plate 16, the Z shaft plaiting guide groove 12 is fixedly arranged on the right side of the Z shaft guide rail mounting seat 11, the Z shaft front protection plate 13 is fixedly arranged on the right side of the Z shaft plaiting guide groove 12, the Z shaft high-pressure pipe mounting bracket 15 is fixedly arranged on the right side of the Z shaft front protection plate 13, the Z shaft motor transmission system 4 is fixedly arranged on the top of the left side protection plate 16, z axle guide rail 5 is fixed to be set up in 16 left sides of Z axle side guard plate, and Z axle guide rail 5 is connected with Z axle plaiting guide way 12, Z axle slider 8 is fixed to be set up in 7 right sides of Z axle backplate, be connected between Z axle backplate 7 and the Z axle side guard plate 16, Z axle plaiting mounting panel 3 is fixed to be set up in 16 tops of Z axle side guard plate, and Z axle plaiting mounting panel 3 is located Z axle motor drive system 4 tops, Z axle apron 2 is fixed to be set up in 3 tops of Z axle plaiting mounting panel, Z axle plaiting 6 is fixed to be set up on Z axle plaiting guide way 12, Z axle tool bit mounting panel 9 is fixed to be set up in 6 bottoms of Z axle plaiting, 1 fixed the setting in 2 tops of Z axle apron of big stroke tow chain.

Particularly, the front side of the Z-axis high-pressure pipe mounting bracket 15 is fixedly connected with a Z-axis high-pressure pipe mounting clamp 14, and the Z-axis high-pressure pipe mounting clamp 14 is used for clamping and fixing the high-pressure pipe and plays a role in supporting the high-pressure pipe.

Specifically, the bottom of the Z-axis tool bit mounting plate 9 is fixedly connected with a Z-axis corrugated pipe joint 10, and the Z-axis corrugated pipe joint 10 has a waterproof function, so that a pipeline of the tool bit part can be prevented from entering water and sand in the operation process to the maximum extent.

All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.

The working principle is as follows: as can be seen from the attached drawings 1-6, the large-stroke drag chain 1 protects the integral Z-axis pipeline from water and dust, protects the pipeline from being exposed outside, and can prolong the service life of the pipeline; the Z-axis cover plate 2 protects the upper part of the Z axis to seal the upper part of the Z axis; the Z-axis plaiting 6 is arranged on the Z-axis plaiting guide groove 12, when the Z axis moves in the Z direction, the Z-axis plaiting 6 protects the whole Z-axis transmission part, the Z-axis plaiting 6 has the dustproof and waterproof functions, the water and sand are prevented from entering the equipment during operation, the service life of the Z-axis motor transmission system 4 is influenced, the Z-axis sliding block 8 is arranged on the Z-axis guide rail 5, the Z-axis guide rail 5 is arranged on the Z-axis guide rail mounting seat 11, and meanwhile, the upper surface of the Z-axis sliding block 8 is connected and fixed with the Z-axis backboard 7; the Z-axis back plate 7 is used as a switching component, and the Z-axis is integrally connected to the X-axis of the tire detection cutting machine; the Z-axis tool bit mounting plate is provided with a Z-axis corrugated pipe joint 10 which is used as an adapter for mounting a special water jet cutting tool bit and for arranging pipelines, the Z-axis corrugated pipe joint 10 has a waterproof function and can prevent the pipelines of the tool bit part to the greatest extent, water and sand are fed in during the operation process, on the premise that the overall structure meets the use working condition of equipment, the large-stroke water jet cutting Z-axis is subjected to sheet metal protection treatment, and a Z-axis front protection plate 13 and two Z-axis side protection plates 16 are mounted, so that the protection capability of the equipment can be improved besides certain attractiveness, and the Z-axis corrugated pipe joint can adapt to the related complex working condition; because tire size radius is great during actual work, so the cutting that each size tire need be satisfied to Z axle stroke detects the demand, this has certain demand to the stroke of Z axle, thereby lead to the high-pressure tube that the water jet tool bit needs also to lengthen simultaneously, because the rigidity of high-pressure tube is not conform to equipment user demand, so designed Z axle high-pressure tube installing support 15, Z axle high-pressure tube installation clamp 14 then carries out the centre gripping to the high-pressure tube and fixes, plays the supporting role to the high-pressure tube.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.