Wood shaping device
阅读说明:本技术 一种木材整形装置 (Wood shaping device ) 是由 郭洪明 袁胜锋 钟海锋 麻龙 赖爱贵 于 2021-07-09 设计创作,主要内容包括:本发明公开了一种木材整形装置,它包括操作台,操作台的顶部设有双行程气缸、加热装置、整形装置和冷却定型装置,双行程气缸、加热装置、整形装置和冷却定型装置沿操作台长度方向依次分布,双行程气缸与操作台可拆卸连接,双行程气缸的一端靠近加热装置,双行程气缸的另一端为伸缩端且远离加热装置,双行程气缸的伸缩端上连接有推板,操作台的顶部设有支撑架一,加热装置包括呈上下对应设置的直线气缸一和热水槽,热水槽的开口端与操作台的顶部连接,直线气缸一与支撑架一可拆卸连接,直线气缸一的伸缩端上固定有压板,热水槽内设有与压板相对应的支撑板,支撑板与热水槽的底部弹性连接。本发明的有益效果是:易将变形的木材调整到标准尺寸。(The invention discloses a wood shaping device, which comprises an operation table, wherein a double-stroke cylinder, a heating device, a shaping device and a cooling and shaping device are arranged at the top of the operation table, the double-stroke cylinder, the heating device, the shaping device and the cooling and shaping device are sequentially distributed along the length direction of the operation table, the double-stroke cylinder is detachably connected with the operation table, one end of the double-stroke cylinder is close to the heating device, the other end of the double-stroke cylinder is a telescopic end and is far away from the heating device, a push plate is connected with the telescopic end of the double-stroke cylinder, a first support frame is arranged at the top of the operation table, the heating device comprises a first linear cylinder and a hot water tank which are correspondingly arranged up and down, the opening end of the hot water tank is connected with the top of the operation table, the first linear cylinder is detachably connected with the first support frame, a press plate is fixed at the telescopic end of the first linear cylinder, and a support plate corresponding to the press plate is arranged in the hot water tank, the supporting plate is elastically connected with the bottom of the hot water tank. The invention has the beneficial effects that: the deformed wood is easily adjusted to a standard size.)
1. A wood shaping device is characterized by comprising an operation table (1), wherein a double-stroke cylinder (2), a heating device (3), a shaping device (4) and a cooling and shaping device (5) are arranged at the top of the operation table (1), the double-stroke cylinder (2), the heating device (3), the shaping device (4) and the cooling and shaping device (5) are sequentially distributed along the length direction of the operation table (1), the double-stroke cylinder (2) is detachably connected with the operation table (1), one end of the double-stroke cylinder (2) is close to the heating device (3), the other end of the double-stroke cylinder (2) is a telescopic end and is far away from the heating device (3), a push plate (6) is connected to the telescopic end of the double-stroke cylinder (2), a support frame I (7) is arranged at the top of the operation table (1), and the heating device (3) comprises a linear cylinder I (8) and a hot water tank (9) which are correspondingly arranged up and down, the open end of hot-water tank (9) is connected with the top of operation panel (1), sharp cylinder (8) can be dismantled with support frame (7) and be connected, the flexible end of sharp cylinder (8) is fixed with clamp plate (10), be equipped with in hot-water tank (9) with the corresponding backup pad (11) of clamp plate (10), the bottom elastic connection of backup pad (11) and hot-water tank (9), the bottom fixedly connected with of operation panel (1) a plurality of support columns (12).
2. The wood shaping device according to claim 1, wherein the push plate (6) comprises a bottom plate (13) and two limiting plates (14), one side of the bottom plate (13) is connected with the telescopic end of the double-stroke cylinder (2), the limiting plates (14) are both positioned on the other side corresponding to the bottom plate (13), the two limiting plates (14) are parallel to each other and form a U-shaped structure with the bottom plate (13), the other side corresponding to the bottom plate (13) is provided with a lead screw stepping motor (15), the lead screw stepping motor (15) is detachably mounted at one end of the bottom plate (13), one of the limiting plates (14) is connected to the output end of the lead screw stepping motor (15) and is provided with a distance measuring sensor (16), the top of the limiting plate (14) is far away from the operating platform (1), and the bottom of the limiting plate (14) is close to the operating platform (1), ranging sensor (16) demountable installation is in the bottom of limiting plate (14), and it is equipped with and dodges hole (17) corresponding with ranging sensor (16) with the other end fixed connection of bottom plate (13) another limiting plate (14).
3. A wood-shaping device as defined in claim 2, wherein the centre of the base plate (13) and the centre of the support plate (11) are aligned, the length of the base plate (13) being less than or equal to the width of the support plate (11).
4. A wood-shaping device according to claim 1, characterized in that the support plate (11) is provided with a plurality of water-filtering holes (18), the top surface of the support plate (11) and the open end of the hot-water tank (9) are both in the same plane with the top of the operating table (1), the bottom of the support plate (11) is provided with a plurality of uniformly distributed springs (19), and the support plate (11) is elastically connected with the bottom of the hot-water tank (9) through the springs (19).
5. The wood shaping device according to claim 2, wherein the first support frame (7) comprises a first mounting plate (20), the first mounting plate (20) is rectangular, a plurality of first upright posts (21) are arranged on the left side and the right side of the first mounting plate (20), the first mounting plate (20) is arranged on the top of the operating platform (1) in an overhead mode through the first upright posts (21), the first linear air cylinder (8) is detachably connected with the first mounting plate (20), and the minimum distance between the first upright posts (21) on the left side and the right side of the first mounting plate (20) is larger than the length of the bottom plate (13).
6. The wood shaping device according to claim 5, wherein the top of the operation platform (1) is provided with a first installation groove (22), the shaping device (4) comprises an upper compression roller (23) and a lower conveying assembly which are arranged up and down correspondingly, the bottom of the first installation groove (22) is provided with a pressure sensor (24), the lower conveying assembly is arranged in the first installation groove (22), the lower conveying assembly comprises a supporting seat (25) and two lower conveying rollers (26) which are both corresponding to the upper compression roller (23), the supporting seat (25) is arranged at the bottom of the first installation groove (22), the lower conveying rollers (26) are parallel to the width direction of the operation platform (1) and are rotatably connected with the supporting seat (25), the top side of the lower conveying rollers (26) is far away from the bottom of the first installation groove (22), and the top side of the lower conveying rollers (26) is on the same plane with the top of the operation platform (1), the bottom side of the lower conveying roller (26) is close to the bottom of the first mounting groove (22), the first linear air cylinder (8) is positioned at one end of the first mounting plate (20), the other end of the mounting plate I (20) is provided with a linear cylinder II (27), the linear cylinder II (27) is detachably connected with the mounting plate I (20), a U-shaped frame (28) is arranged at the telescopic end of the second linear cylinder (27), the bottom of the U-shaped frame (28) is connected with the telescopic end of the second linear cylinder (27), the upper press roller (23) is positioned in the open end of the U-shaped frame (28), one side of the open end of the U-shaped frame (28) is detachably provided with a first servo motor (29), the output end of the servo motor I (29) is connected with one end of the upper press roll (23), the other end of the upper press roll (23) is rotatably connected with the other side corresponding to the U-shaped frame (28).
7. The wood shaping device according to claim 2, wherein a second support frame (30) is arranged at the top of the operation table (1), the cooling and shaping device (5) is detachably mounted on the second support frame (30), a second mounting groove (31) is arranged at the top of the operation table (1), a conveying mechanism (32) is arranged in an opening end of the second mounting groove (31), the cooling and shaping device (5) is vertically corresponding to the conveying mechanism (32), the conveying mechanism (32) comprises a conveying belt (33), a driving motor, a driving roller (34) and a driven roller (35), one end of the conveying belt (33) is close to the shaping device (4), the other end of the conveying belt (33) is far away from the shaping device (4), and one end of the conveying belt (33) close to the shaping device (4) is sleeved on the driving roller (34), the one end cover that shaping device (4) was kept away from in conveyer belt (33) is located on driven voller (35), driving motor can dismantle with one side of mounting groove two (31) and be connected, driving motor's output is connected with the one end of drive roller (34), the other end of drive roller (34) rotates with the corresponding opposite side of mounting groove two (31) and is connected, driven voller (35) are connected with mounting groove two (31) rotation through the transmission of conveyer belt (33) under driving motor's drive, be equipped with a plurality of evenly distributed's through-hole (36) on conveyer belt (33), the bottom of mounting groove two (31) is kept away from at the top of conveyer belt (33) and on the coplanar with the top of wiping the workstation, the bottom of conveyer belt (33) is close to the bottom of mounting groove two (31).
8. The wood shaping device according to claim 7, wherein the second support frame (30) comprises a second mounting plate (37), the left side and the right side of the bottom of the second mounting plate (37) are respectively provided with a plurality of uniformly distributed second upright posts (38), the second mounting plate (37) is fixedly connected with the top of the operating platform (1) through the second upright posts (38), the shaping device (4) comprises an air knife (39) and an air pump (40), the air pump (40) is detachably mounted on the top surface of the second mounting plate (37), the air knife (39) is positioned at the bottom of the second mounting plate (37) and corresponds to the conveying belt (33), the two sides of the second mounting plate (37) are respectively provided with a vertical plate (41), one vertical plate (41) is detachably mounted with a second servo motor (42), and the output end of the second servo motor (42) is connected with one end of the air knife (39), the other end of air knife (39) is fixed with air-supply line (43), the other end of air knife (39) is connected with another riser (41) rotation through air-supply line (43) under the drive of servo motor two (42), air knife (39) run through riser (41) through air-supply line (43) and are connected with hose (44), the one end and the air-supply line (43) of hose (44) are linked together, the other end and the air pump (40) of hose (44) are connected.
9. A timber-reshaping device as defined in claim 8, wherein the smallest distance between the second upright posts (38) on the left and right sides of the second mounting plate (37) is greater than the width of the conveyor belt (33).
10. A wood-shaping device as defined in claim 7, wherein the double-stroke cylinder (2) is located at one end of the table (1), the other end of the table (1) is provided with a discharge chute (45), one end of the discharge chute (45) is located at the top of the table (1) and corresponds to the conveyor belt (33), the minimum distance from one end of the discharge chute (45) to the bottom of the table (1) is greater than the minimum distance from the other end of the discharge chute (45) to the bottom of the table (1), and the bottom of the discharge chute (45) is made of stainless steel plate.
Technical Field
The invention relates to the technical field of wood, in particular to a wood shaping device.
Background
The wood is a material frequently used in home decoration, is firm, durable and natural in texture, is a good choice in decoration, and is frequently used for manufacturing home decoration products such as floors, doors, cabinets, tables and chairs and the like.
If the timber in the mill can't obtain in time utilizing in the short time, just receive the temperature of the gas very easily, environmental impact such as air humidity produces deformation such as inflation, bending, especially the semi-manufactured goods of good size of cutting, if directly take finished product with it, size deviation appears very easily and influences product quality, so need utilize timber shaping device to carry out size adjustment to timber, and among the prior art, because timber is harder, if directly carry out the plastic without heat treatment, it is comparatively difficult to adjust to standard size, influence the job schedule simultaneously.
Disclosure of Invention
The invention provides a wood shaping device capable of easily adjusting deformed wood to a standard size, aiming at overcoming the defect that the shaping device in the prior art is difficult to adjust the deformed wood to the standard size.
In order to achieve the purpose, the invention adopts the following technical scheme:
a wood shaping device comprises an operation table, wherein a double-stroke cylinder, a heating device, a shaping device and a cooling and shaping device are arranged at the top of the operation table and are sequentially distributed along the length direction of the operation table, the double-stroke cylinder, the heating device, the shaping device and the cooling and shaping device are detachably connected with the operation table, one end of the double-stroke cylinder is close to the heating device, the other end of the double-stroke cylinder is a telescopic end and is far away from the heating device, a push plate is connected to the telescopic end of the double-stroke cylinder, a first support frame is arranged at the top of the operation table, the heating device comprises a first linear cylinder and a first hot water tank which are correspondingly arranged up and down, the opening end of the first hot water tank is connected with the top of the operation table, the first linear cylinder is detachably connected with the first support frame, and a pressing plate is fixed at the telescopic end of the first linear cylinder, the hot water tank is internally provided with a supporting plate corresponding to the pressing plate, the supporting plate is elastically connected with the bottom of the hot water tank, and the bottom of the operating platform is fixedly connected with a plurality of supporting columns.
The top of the operating platform is provided with a double-stroke cylinder, a heating device, a shaping device and a cooling and shaping device, the double-stroke cylinder, the heating device, the shaping device and the cooling and shaping device are sequentially distributed along the length direction of the operating platform, the double-stroke cylinder is detachably connected with the operating platform, one end of the double-stroke cylinder is close to the heating device, the other end of the double-stroke cylinder is a telescopic end and is far away from the heating device, the telescopic end of the double-stroke cylinder is connected with a push plate, the top of the operating platform is provided with a first support frame, the heating device comprises a first linear cylinder and a hot water tank which are correspondingly arranged up and down, the opening end of the hot water tank is connected with the top of the operating platform, the first linear cylinder is detachably connected with the first support frame, a pressing plate is fixed on the telescopic end of the first linear cylinder, and a supporting plate corresponding to the pressing plate is arranged in the hot water tank, the supporting plate is elastically connected with the bottom of the hot water tank, and the bottom of the operating platform is fixedly connected with a plurality of supporting columns. The hot water tank may have a heating function, or may be a general water tank having a heat preservation function, and is not limited thereto; the wood related to the invention is a semi-finished board; an operator controls the equipment to start through a control system, wood is placed on an operation table and is in contact with a push plate, a double-stroke cylinder pushes the wood to a support plate through the push plate, the double-stroke cylinder moves in the reverse direction to be separated from the wood, then a linear cylinder presses the wood to hot water at 80-90 ℃ in a hot water tank through a pressing plate to soften the wood, meanwhile, the pressing plate is beneficial to limiting the wood, after the wood is heated for 3-6 minutes, the linear cylinder moves in the reverse direction, meanwhile, the support plate drives the wood to gradually reset under the elastic action, the wood is limited by the pressing plate in the heating process, so when the double-stroke cylinder works again, the push plate can act on the wood again to push the wood on the support plate to continue to move forwards until the wood is conveyed to a shaping device for shaping treatment, and the shaping device shapes the wood while conveying forwards, and finally, cooling and shaping are carried out through a cooling and shaping device, so that the purpose of easily adjusting the deformed wood to the standard size is achieved.
As preferred, the push pedal includes bottom plate and two limiting plates, one side of bottom plate is connected with the flexible end of double-stroke cylinder, the limiting plate all is located the corresponding opposite side of bottom plate, and two limiting plates are parallel to each other and constitute U type structure with the bottom plate, the corresponding opposite side of bottom plate is equipped with lead screw step motor, lead screw step motor demountable installation is in the one end of bottom plate, and one of them limiting plate is connected on lead screw step motor's output and is equipped with distance measuring sensor, the operation panel is kept away from at the top of limiting plate, the bottom of limiting plate is close to the operation panel, distance measuring sensor demountable installation is in the bottom of limiting plate, and it is equipped with the hole of dodging corresponding with distance measuring sensor to another limiting plate and the other end fixed connection of bottom plate. The wood is placed between the two limiting plates and is in contact with the limiting plate provided with the avoidance hole, then the distance measuring sensor measures the distance between the wood and sends a signal to the control system, and the control system controls the screw rod stepping motor to work, so that the limiting plate provided with the distance measuring sensor gradually moves to the wood by a corresponding distance, and a good limiting effect is achieved on the wood; under the condition that timber is not placed between two limiting plates, dodge the hole and be favorable to preventing distance measuring sensor to measure the distance between two limiting plates to be favorable to avoiding influencing distance measuring sensor's normal work.
Preferably, the center of the bottom plate and the center of the support plate are on a straight line, and the length of the bottom plate is smaller than or equal to the width of the support plate. Design like this is favorable to timber to be carried to the backup pad on through bottom plate and two limiting plates respectively under the drive of two stroke cylinder, position accuracy when having improved timber and having carried.
Preferably, a plurality of water filtering holes are formed in the supporting plate, so that water can be rapidly filtered after wood is heated, the top surface of the supporting plate and the open end of the hot water tank are located on the same plane with the top of the operating platform, stable pushing of the wood is facilitated, a plurality of uniformly distributed springs are arranged at the bottom of the supporting plate, the supporting plate is elastically connected with the bottom of the hot water tank through the springs, when the wood is heated, the springs are favorable for resetting the supporting plate when the linear cylinder moves in the reverse direction, on one hand, the water filtering holes are convenient to use next time, and on the other hand, the wood can continuously move forward under the driving of the double-stroke cylinder.
As preferred, the support frame one includes mounting panel one, the shape of mounting panel one is the rectangle, the left and right sides of mounting panel one all is equipped with a plurality of stands one, the mounting panel one sets up in the top of operation panel through stand one is built on stilts, sharp cylinder one can dismantle with mounting panel one and be connected, the minimum distance between mounting panel one left and right sides stand is greater than the length of bottom plate, under the drive of two stroke cylinders, the effect that the design was convenient for timber through bottom plate and two limiting plates can be carried to the backup pad like this.
Preferably, a first mounting groove is formed in the top of the operating platform, the shaping device comprises an upper compression roller and a lower conveying assembly which are arranged in a vertically corresponding manner, a pressure sensor is arranged at the bottom of the first mounting groove, the lower conveying assembly is arranged in the first mounting groove and comprises a supporting seat and two lower conveying rollers which correspond to the upper compression roller, the supporting seat is arranged at the bottom of the first mounting groove, the lower conveying rollers are parallel to the width direction of the operating platform and are rotatably connected with the supporting seat, the top side of each lower conveying roller is far away from the bottom of the first mounting groove, the top side of each lower conveying roller is on the same plane with the top of the operating platform, wood can be conveyed between the upper compression roller and the two lower conveying rollers stably under the driving of a double-stroke cylinder, the bottom side of each lower conveying roller is close to the bottom of the first mounting groove, and the linear cylinder is located at one end of the first mounting plate, the other end of mounting panel one is equipped with sharp cylinder two, sharp cylinder two can be dismantled with mounting panel one and be connected, the flexible end of sharp cylinder two is served and is equipped with U type frame, the bottom of U type frame is connected with the flexible end of sharp cylinder two, it is located the open end of U type frame to go up the compression roller, the open end one side demountable installation of U type frame has servo motor one, the output of servo motor one is connected with the one end of last compression roller, the other end and the corresponding opposite side of U type frame of going up the compression roller rotate to be connected. When the wood is pushed to the position between the upper compression roller and the two lower conveying rollers under the driving of the double-stroke cylinder, the linear cylinder II moves downwards, so that the upper compression roller acts on the surface of the wood, and the pressure sensor can detect the magnitude of pressure values applied by the two pairs of wood by the linear cylinder in real time, so that the design is favorable for a user to adjust the stroke of the linear cylinder II through the control system according to the required magnitude of the pressure values, the user is favorable for controlling the stroke of the linear cylinder II more intuitively and accurately, and the wood can be quickly adjusted to the standard size; the compression roller rotates in servo motor drive for timber continues to go forward under the effect of frictional force, does benefit to on the one hand and can obtain even roll-in on the surface of timber, and on the other hand does benefit to timber and can be carried to cooling setting device department and stereotype the processing, and timber has obtained the spacing of compression roller and two lower delivery rollers in transportation process simultaneously.
Preferably, a second support frame is arranged at the top of the operating platform, the cooling and shaping device is detachably mounted on the second support frame, a second mounting groove is formed in the top of the operating platform, a conveying mechanism is arranged in an opening end of the second mounting groove, the position of the cooling and shaping device corresponds to the position of the conveying mechanism in a vertical mode, the conveying mechanism comprises a conveying belt, a driving motor, a driving roller and a driven roller, one end of the conveying belt is close to the shaping device, the other end of the conveying belt is far away from the shaping device, one end of the conveying belt, close to the shaping device, is sleeved on the driving roller, one end of the conveying belt, far away from the shaping device, is sleeved on the driven roller, the driving motor is detachably connected with one side of the second mounting groove, an output end of the driving motor is connected with one end of the driving roller, and the other end of the driving roller is rotatably connected with the other side, corresponding to the second mounting groove, the driven roller is connected with the second mounting groove in a rotating mode through transmission of the conveying belt under the driving of the driving motor, a plurality of through holes are uniformly distributed in the conveying belt, the top of the conveying belt is far away from the bottom of the second mounting groove and is located on the same plane with the top of the wiping table, wood can be conveyed to the conveying belt conveniently and stably, and the bottom of the conveying belt is close to the bottom of the second mounting groove. The servo motor I drives the upper compression roller to rotate, so that the wood is moved to the conveying belt under the action of friction force; the driving motor drives the conveying belt to convey the wood, and meanwhile, the cooling and shaping device cools and shapes the wood; the cooling and shaping device provided by the invention cools the wood by blowing cold air to the wood, and when the cold air is blown to the top of the wood, part of the cold air penetrates through the through hole to be reflected by the bottom of the mounting groove and is blown to the bottom of the wood, so that the wood can be cooled comprehensively, and the cooling and shaping speed and the drying speed of the wood are improved.
Preferably, the support frame II comprises a mounting plate II, a plurality of uniformly distributed stand columns II are arranged on the left side and the right side of the bottom of the mounting plate II, the mounting plate II is fixedly connected with the top of the operating platform through the stand columns II, the shaping device comprises an air knife and an air pump, the air pump is detachably mounted on the top surface of the mounting plate II, the air knife is located at the bottom of the mounting plate II and corresponds to the conveying belt, vertical plates are arranged on the two sides of the mounting plate II, a servo motor II is detachably mounted on one vertical plate, the output end of the servo motor II is connected with one end of the air knife, an air inlet pipe is fixed at the other end of the air knife, the other end of the air knife is rotatably connected with the other vertical plate through the air inlet pipe under the driving of the servo motor II, the air knife is connected with a hose through the air inlet pipe, and one end of the hose is communicated with the air inlet pipe, the other end of the hose is connected with an air pump. The air pump provides cold air to the air knife and conveys the cold air, so that the air knife can output cold air flow, and the cold air flow output by the air knife is driven by the servo motor II to uniformly and transversely sweep the surface of the wood, so that the wood can be comprehensively cooled and dried; the hose facilitates the ability of the air knife to rotate within a range of angles.
Preferably, the minimum distance between the two upright posts on the left side and the right side of the second mounting plate is larger than the width of the conveying belt. The design is favorable to the conveyer belt and can carry the great timber of size like this, improves the utilization ratio of conveyer belt to improve equipment's practicality.
Preferably, the double-stroke cylinder is located at one end of the operating platform, the other end of the operating platform is provided with a discharge chute, one end of the discharge chute is located at the top of the operating platform and corresponds to the conveying belt, the minimum distance from one end of the discharge chute to the bottom of the operating platform is greater than the minimum distance from the other end of the discharge chute to the bottom of the operating platform, the bottom of the discharge chute is made of a stainless steel plate, the friction force between the bottom of the discharge chute and wood is reduced, and the wood can be collected and sorted through the downward sliding of the discharge chute after the wood is cooled and shaped.
The invention has the beneficial effects that: the deformed wood is easily adjusted to the standard size; the wood can be well limited in the conveying process, so that the position accuracy of the wood in conveying is improved; the user adjusts the stroke of the linear cylinder II through the control system according to the required pressure value, so that the user can control the stroke of the linear cylinder II more intuitively and accurately, and the wood can be quickly adjusted to the standard size; the wood can be cooled comprehensively, and the cooling and shaping speed and the drying speed of the wood are improved; the practicability of the equipment is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
FIG. 5 is an enlarged view of the structure at C in FIG. 1;
fig. 6 is a left side view of fig. 1.
In the figure: 1. an operation table, 2, a double-stroke cylinder, 3, a heating device, 4, a shaping device, 5, a cooling and shaping device, 6, a push plate, 7, a support frame I, 8, a linear cylinder I, 9, a hot water tank, 10, a pressure plate, 11, a support plate, 12, a support column, 13, a bottom plate, 14, a limiting plate, 15, a screw rod stepping motor, 16, a distance measuring sensor, 17, a avoiding hole, 18, a water filtering hole, 19, a spring, 20, a mounting plate I, 21, an upright post I, 22, a mounting groove I, 23, an upper compression roller, 24, a pressure sensor, 25, a support seat, 26, a lower conveying roller, 27, a linear cylinder II, 28, a U-shaped frame, 29, a servo motor I, 30, a support frame II, 31, a mounting groove II, 32, a conveying mechanism, 33, a conveying belt, 34, a driving roller, 35. driven roller, 36 through hole, 37 mounting plate II, 38 upright post II, 39 air knife, 40 air pump, 41 riser, 42 servo motor II, 43 air inlet pipe, 44 hose, 45 discharge chute.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
In the embodiment shown in fig. 1 and 2, a wood shaping device comprises an operation table 1, a double-stroke cylinder 2, a heating device 3, a shaping device 4 and a cooling and shaping device 5 are arranged at the top of the operation table 1, the double-stroke cylinder 2, the heating device 3, the shaping device 4 and the cooling and shaping device 5 are sequentially distributed along the length direction of the operation table 1, the double-stroke cylinder 2 is detachably connected with the operation table 1, one end of the double-stroke cylinder 2 is close to the heating device 3, the other end of the double-stroke cylinder 2 is a telescopic end and is far away from the heating device 3, a push plate 6 is connected to the telescopic end of the double-stroke cylinder 2, a support frame I7 is arranged at the top of the operation table 1, the heating device 3 comprises a linear cylinder I8 and a hot water tank 9 which are correspondingly arranged up and down, the open end of the hot water tank 9 is connected with the top of the operation table 1, the linear cylinder I8 is detachably connected with the support frame I7, a pressing plate 10 is fixed on the telescopic end of the first linear air cylinder 8, a supporting plate 11 corresponding to the pressing plate 10 is arranged in the hot water tank 9, the supporting plate 11 is elastically connected with the bottom of the hot water tank 9, and a plurality of supporting columns 12 are fixedly connected with the bottom of the operating platform 1.
As shown in fig. 3 and 4, the push plate 6 includes a bottom plate 13 and two limiting plates 14, one side of the bottom plate 13 is connected with the telescopic end of the double-stroke cylinder 2, the limiting plates 14 are located on the other side corresponding to the bottom plate 13, the two limiting plates 14 are parallel to each other and form a U-shaped structure with the bottom plate 13, the other side corresponding to the bottom plate 13 is provided with a lead screw stepping motor 15, the lead screw stepping motor 15 is detachably mounted at one end of the bottom plate 13, one of the limiting plates 14 is connected to the output end of the lead screw stepping motor 15 and is provided with a distance measuring sensor 16, the top of the limiting plate 14 is far away from the operating platform 1, the bottom of the limiting plate 14 is close to the operating platform 1, the distance measuring sensor 16 is detachably mounted at the bottom of the limiting plate 14, and the other end of the other limiting plate 14 and the bottom plate 13 is fixedly connected with an avoiding hole 17 corresponding to the distance measuring sensor 16.
As shown in FIG. 2, the center of the bottom plate 13 and the center of the support plate 11 are aligned, and the length of the bottom plate 13 is equal to or less than the width of the support plate 11.
As shown in fig. 5, a plurality of water filtering holes 18 are formed in the supporting plate 11, the top surface of the supporting plate 11 and the open end of the hot water tank 9 are both on the same plane with the top of the operating table 1, a plurality of uniformly distributed springs 19 are arranged at the bottom of the supporting plate 11, and the supporting plate 11 is elastically connected with the bottom of the hot water tank 9 through the springs 19.
As shown in fig. 1, 2 and 6, the first support frame 7 comprises a first mounting plate 20, the first mounting plate 20 is rectangular, a plurality of first upright posts 21 are arranged on the left side and the right side of the first mounting plate 20, the first mounting plate 20 is arranged at the top of the operating platform 1 in an overhead mode through the first upright posts 21, the first linear air cylinder 8 is detachably connected with the first mounting plate 20, and the minimum distance between the first upright posts 21 on the left side and the right side of the first mounting plate 20 is greater than the length of the bottom plate 13.
As shown in fig. 1 and 2, a first installation groove 22 is arranged at the top of the operating platform 1, the shaping device 4 comprises an upper compression roller 23 and a lower conveying assembly which are arranged in an up-down corresponding manner, a pressure sensor 24 is arranged at the bottom of the first installation groove 22, the lower conveying assembly is arranged in the first installation groove 22, the lower conveying assembly comprises a supporting seat 25 and two lower conveying rollers 26 which are both corresponding to the upper compression roller 23, the supporting seat 25 is arranged at the bottom of the first installation groove 22, the lower conveying rollers 26 are parallel to the width direction of the operating platform 1 and are rotatably connected with the supporting seat 25, the top side of the lower conveying rollers 26 is far away from the bottom of the first installation groove 22, the top side of the lower conveying rollers 26 is on the same plane with the top of the operating platform 1, the bottom side of the lower conveying rollers 26 is close to the bottom of the first installation groove 22, a first linear cylinder 8 is arranged at one end of a first installation plate 20, a second linear cylinder 27 is arranged at the other end of the first installation plate 20, and the linear cylinder 27 is detachably connected with the first installation plate 20, the telescopic end of the second linear cylinder 27 is provided with a U-shaped frame 28, the bottom of the U-shaped frame 28 is connected with the telescopic end of the second linear cylinder 27, the upper compression roller 23 is located in the open end of the U-shaped frame 28, one side of the open end of the U-shaped frame 28 is detachably provided with a first servo motor 29, the output end of the first servo motor 29 is connected with one end of the upper compression roller 23, and the other end of the upper compression roller 23 is rotatably connected with the other corresponding side of the U-shaped frame 28.
As shown in fig. 1, a second support frame 30 is arranged at the top of the operating platform 1, the cooling and shaping device 5 is detachably mounted on the second support frame 30, a second mounting groove 31 is arranged at the top of the operating platform 1, a conveying mechanism 32 is arranged in an opening end of the second mounting groove 31, the position of the cooling and shaping device 5 corresponds to the position of the conveying mechanism 32 in a vertical manner, the conveying mechanism 32 comprises a conveying belt 33, a driving motor, a driving roller 34 and a driven roller 35, one end of the conveying belt 33 is close to the shaping device 4, the other end of the conveying belt 33 is far away from the shaping device 4, one end of the conveying belt 33 close to the shaping device 4 is sleeved on the driving roller 34, one end of the conveying belt 33 far away from the shaping device 4 is sleeved on the driven roller 35, the driving motor is detachably connected with one side of the second mounting groove 31, an output end of the driving motor is connected with one end of the driving roller 34, the other end of the driving roller 34 is rotatably connected with the other side corresponding to the second mounting groove 31, driven roller 35 rotates with second mounting groove 31 through the transmission of conveyer belt 33 under driving motor's drive and is connected, is equipped with a plurality of evenly distributed's through-hole 36 on the conveyer belt 33, and the top of conveyer belt 33 is kept away from the bottom of second mounting groove 31 and is on the coplanar with the top of doing the platform with wiping, and the bottom of conveyer belt 33 is close to the bottom of second mounting groove 31.
As shown in fig. 1 and 2, the second supporting frame 30 includes a second mounting plate 37, a plurality of second upright posts 38 are uniformly distributed on both left and right sides of the bottom of the second mounting plate 37, the second mounting plate 37 is fixedly connected to the top of the operating platform 1 through the second upright posts 38, the shaping device 4 includes an air knife 39 and an air pump 40, the air pump 40 is detachably mounted on the top surface of the second mounting plate 37, the air knife 39 is located at the bottom of the second mounting plate 37 and corresponds to the conveying belt 33, vertical plates 41 are disposed on both sides of the second mounting plate 37, a second servo motor 42 is detachably mounted on one vertical plate 41, an output end of the second servo motor 42 is connected to one end of the air knife 39, an air inlet pipe 43 is fixed to the other end of the air knife 39, the other end of the air knife 39 is rotatably connected to the other vertical plate 41 through the air inlet pipe 43 under the driving of the second servo motor 42, the air knife 39 is connected to a hose 44 through the air inlet pipe 43, one end of the hose 44 is connected to the air inlet pipe 43, and the other end of the hose 44 is connected to the air pump 40. The minimum distance between the two upright posts 38 on the left side and the right side of the second mounting plate 37 is larger than the width of the conveying belt 33.
As shown in fig. 1 and 2, the double-stroke cylinder 2 is located at one end of the operation table 1, the other end of the operation table 1 is provided with a discharge chute 45, one end of the discharge chute 45 is located at the top of the operation table 1 and corresponds to the conveyor belt 33, the minimum distance from one end of the discharge chute 45 to the bottom of the operation table 1 is greater than the minimum distance from the other end of the discharge chute 45 to the bottom of the operation table 1, and the bottom of the discharge chute 45 is made of a stainless steel plate.
The wood related to the invention is a semi-finished board; an operator controls the equipment to start through the control system, wood is placed between the two limiting plates 14, one long edge of the wood is in contact with the limiting plate 14 provided with the avoidance hole 17, then the distance measuring sensor 16 measures the distance between the wood and the other long edge of the wood, a signal is sent to the control system, the control system controls the screw rod stepping motor 15 to work, the limiting plate 14 provided with the distance measuring sensor 16 gradually moves to the wood by a corresponding distance, and the wood is limited; the double-stroke cylinder 2 works and pushes the wood to the supporting plate 11 according to a first stroke set by the system; the screw rod stepping motor 15 controls the limiting plate 14 to move reversely, and meanwhile, the double-stroke cylinder 2 moves reversely to be separated from the wood; the linear cylinder I8 works, the wood is pressed into hot water at 80-90 ℃ in the hot water tank 9 through the pressing plate 10 to be softened, and the pressing plate 10 has a limiting effect on the wood at the moment, so that the wood is always kept at the most initial position; after heating for 3-6 minutes, the linear cylinder I8 moves reversely, meanwhile, the support plate 11 drives the wood to gradually reset under the elastic action, and the press plate 10 is separated from the wood; the double-stroke cylinder 2 works again to enable the wood to be located between the two limiting plates 14 again, the limiting plates 14 limit the wood again under the driving of the screw rod stepping motor 15 after repeating the actions, the double-stroke cylinder 2 pushes the wood according to the stroke two set by the system, the wood is pushed into the space between the upper press roll 23 and the two lower conveying rolls 26 along the length direction of the wood, and the screw rod stepping motor 15 controls the limiting plates 14 to move reversely again; the linear cylinder II 27 moves downwards to enable the upper compression roller 23 to act on the surface of the wood, and the pressure sensor 24 can detect the pressure value applied to the wood by the linear cylinder II 27 in real time, so that the design is favorable for a user to adjust the stroke of the linear cylinder II 27 through the control system according to the required pressure value, the user is favorable for controlling the stroke of the linear cylinder II 27 more intuitively and accurately, and the wood can be quickly adjusted to the standard size; the servo motor I29 drives the upper compression roller 23 to rotate, so that the wood continues to move forward under the combined action of the upper compression roller 23 and the lower conveying rollers 26, on one hand, the surface of the wood can be uniformly rolled, on the other hand, the wood can be conveyed to the conveying belt 33, and meanwhile, the wood is limited by the upper compression roller 23 and the two lower conveying rollers 26 in the conveying process; the driving motor drives the conveying belt 33 to convey the wood, meanwhile, the air pump 40 supplies cold air to the air knife 39 and conveys the cold air, and the cold air output by the air knife 39 uniformly sweeps across the surface of the wood to cool and shape the wood under the driving of the servo motor II 42; when cold air is blown to the top of the wood, part of the cold air penetrates through the through hole 36 to be reflected by the bottom of the second mounting groove 31 and is blown to the bottom of the wood, so that the wood can be cooled comprehensively, and the cooling and shaping speed and the drying speed of the wood are improved; after the wood is cooled and shaped, the wood is collected and arranged by sliding down through the discharge chute 45.
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