阅读说明：本技术 一种漆包线生产制造加工工艺 (Production, manufacturing and processing technology of enameled wire ) 是由 陶惠芹 万剑 于 2019-10-16 设计创作，主要内容包括：本发明涉及一种漆包线生产制造加工工艺,包括底板、支撑架和涂漆装置,所述的所述的底板上端对称安装有支撑架,支撑架上端安装有涂漆装置,涂漆装置位于底板上方。本发明可以解决现有的漆包线在生产制造过程中,在涂漆之前,通常不能够对导线进行预处理,导线上通常会存在毛刺以及粘附有铜粉等杂质,容易造成导线外侧的漆层不均匀,易出现针孔等现象,影响漆包线的质量,同时,现有的导线在进行涂漆过程中,通常不能够对漆层进行涂抹,漆层易受重力向下运动,使得漆层易出现厚度不一以及分布不均匀的现象等难题。(The invention relates to a production, manufacturing and processing technology of an enameled wire, which comprises a bottom plate, support frames and a painting device, wherein the support frames are symmetrically arranged at the upper end of the bottom plate, the painting device is arranged at the upper end of the support frames, and the painting device is positioned above the bottom plate. The invention can solve the problems that the prior enameled wire can not be pretreated before painting in the production and manufacturing process, burrs and impurities such as copper powder are adhered on the wire, so that the paint layer on the outer side of the wire is not uniform, pinholes and the like are easy to appear, and the quality of the enameled wire is influenced.)

1. The production, manufacturing and processing technology of the enameled wire is characterized by comprising the following steps of: the production, manufacturing and processing technology of the enameled wire comprises the following steps:

s1, paying off: winding the lead to be processed on a pay-off reel;

s2, annealing: heating the wire in the step S1, so that the softness required by the process is recovered after the rearrangement of the internal molecular lattices of the wire, and simultaneously removing the residual lubricant, oil stains and the like on the surface of the wire in the stretching process;

s3, painting: the annealed wire penetrates through the interior of the painting device (3), and the painting device (3) can uniformly paint the paint liquid on the outer surface of the wire;

s4, baking: the wire coated with the paint liquid in the step S3 is sent to a baking oven, the solvent in the paint liquid is firstly evaporated, and then the paint film is fully cured to form a firmer whole;

s5, cooling: cooling the wire heated and baked in the step S4 in an air cooling mode;

s6, lubrication: manually smearing lubricating oil on the outer side of the paint layer cooled in the step S5;

s7, taking up: uniformly winding the lubricated wire in the step S6 on a winding disc;

in the production and manufacturing process of the enameled wire, the working procedures in the steps S1-S7 need to complete corresponding processing operations by matching the bottom plate (1), the support frame (2) and the painting device (3), wherein:

the upper end of the bottom plate (1) is symmetrically provided with support frames (2), the upper end of each support frame (2) is provided with a painting device (3), and each painting device (3) is positioned above the bottom plate (1);

the painting device (3) comprises a shell frame (31), a cleaning mechanism (32), a painting mechanism (33), a painting mechanism (34) and a drying mechanism (35), wherein the shell frame (31) is of a cylindrical structure, a through groove is formed in the shell frame (31), the cleaning mechanism (32) is installed at the left end in the through groove, the painting mechanism (34) is uniformly installed in the shell frame (31), the painting mechanism (33) is arranged on the right side of the painting mechanism (34), the painting mechanism (33) is installed on the shell frame (31), the drying mechanism (35) is arranged on the right side of the painting mechanism (34), and the drying mechanism (35) is installed in the shell frame (31);

scribble mechanism (34) including driving motor (341), driving gear (342), driven gear (343), mounting bracket (344) and scribble case (345), casing frame (31) upper end install driving motor (341) through the motor cabinet, install driving gear (342) on the output shaft of driving motor (341), driving gear (342) meshing has driven gear (343), driven gear (343) are installed and are scribbled case (345) outside middle part, it is located inside casing frame (31) to scribble case (345), it is connected with casing frame (31) through mounting bracket (344) to scribble case (345).

2. The enameled wire production, manufacturing and processing technology of claim 1, characterized in that: clearance mechanism (32) including clearance frame (321), polish cover (322), clean pad (323), stop collar (324) and coupling spring (325), clearance frame (321) install in the inside left side of casing frame (31), clearance frame (321) cross-section is splayed structure, clearance frame (321) inside left side is installed through the connecting rod and is polished cover (322), clearance frame (321) inside mid-mounting has cleans pad (323), clean pad (323) and be the rubber material, the inside right-hand member of clearance frame (321) is provided with stop collar (324), stop collar (324) outer end is connected with clearance frame (321) through coupling spring (325).

3. The enameled wire production, manufacturing and processing technology of claim 1, characterized in that: mechanism (33) of spraying paint include spray painting pipe (331), sprinkler head (332), circulation case (333) and circulating pump (334), spray painting pipe (331) evenly install on casing frame (31), spray painting pipe (331) lower extreme is installed sprinkler head (332), sprinkler head (332) are located inside casing frame (31), bottom plate (1) upper end mid-mounting has circulation case (333), circulation case (333) upper end and casing frame (31) intercommunication, circulation case (333) left end is connected with circulating pump (334), circulating pump (334) are installed on bottom plate (1), circulating pump (334) upper end is connected with spray painting pipe (331) upper end respectively through the hose.

4. The enameled wire production, manufacturing and processing technology of claim 2, characterized in that: the polishing sleeve (322) comprises an annular frame (3221), a rotating ring (3222) and a polishing ball (3223), the annular frame (3221) is mounted inside the cleaning frame (321) through a connecting rod, the rotating ring (3222) is uniformly mounted inside the annular frame (3221) through a bearing, the rotating ring (3222) is of a circular structure, and the polishing ball (3223) is uniformly mounted inside the rotating ring (3222).

5. The enameled wire production, manufacturing and processing technology of claim 1, characterized in that: the smearing box (345) comprises a rotating frame (3451), a brush plate (3452) and a rotating roller (3453), wherein the rotating frame (3451) is installed inside the installation frame (344) through a bearing, the brush plate (3452) is installed on the inner wall of the rotating frame (3451), and the rotating roller (3453) is evenly installed inside the rotating frame (3451) through a pin shaft.

6. The enameled wire production, manufacturing and processing technology of claim 1, characterized in that: drying mechanism (35) include drying cabinet (351) and hot-blast fan (352), drying cabinet (351) install inside casing frame (31), drying cabinet (351) are the rectangle structure, inside hot-blast fan (352) of evenly installing of drying cabinet (351).

7. The enameled wire production, manufacturing and processing technology of claim 5, characterized in that: the rotating roller (3453) is of a cylindrical structure, a felt layer is arranged on the rotating roller (3453) in a clamping mode, and the felt layer is attached to the inner side of the brush plate (3452).

Technical Field

The invention relates to the technical field of enameled wire production and processing, in particular to an enameled wire production, manufacturing and processing technology.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.

At present, the prior enameled wire usually has the following defects in the production and manufacturing process: 1. before painting, the wire cannot be pretreated normally, and impurities such as burrs, copper powder and the like are adhered to the wire, so that the phenomenon that a paint layer on the outer side of the wire is uneven and pinholes and the like are easy to occur, and the quality of an enameled wire is influenced; 2. the existing wire can not paint a paint layer generally in the painting process, and the paint layer is easy to move downwards under the action of gravity, so that the paint layer is easy to have the phenomena of inconsistent thickness and uneven distribution.

Disclosure of Invention

Technical problem to be solved

The invention can solve the problems that the prior enameled wire can not be pretreated before painting in the production and manufacturing process, burrs and impurities such as copper powder are adhered on the wire, so that the paint layer on the outer side of the wire is not uniform, pinholes and the like are easy to appear, and the quality of the enameled wire is influenced.

(II) technical scheme

In order to achieve the purpose, the invention adopts the following technical scheme that the production, manufacturing and processing process of the enameled wire comprises the following steps:

s1, paying off: winding the lead to be processed on a pay-off reel;

s2, annealing: heating the wire in the step S1, so that the softness required by the process is recovered after the rearrangement of the internal molecular lattices of the wire, and simultaneously removing the residual lubricant, oil stains and the like on the surface of the wire in the stretching process;

s3, painting: the annealed wire penetrates through the interior of a painting device, and the painting device can uniformly paint the paint liquid on the outer surface of the wire;

s4, baking: the wire coated with the paint liquid in the step S3 is sent to a baking oven, the solvent in the paint liquid is firstly evaporated, and then the paint film is fully cured to form a firmer whole;

s5, cooling: cooling the wire heated and baked in the step S4 in an air cooling mode;

s6, lubrication: manually smearing lubricating oil on the outer side of the paint layer cooled in the step S5;

s7, taking up: and uniformly winding the wire lubricated in the step S6 on a winding disc.

In the production and manufacturing process of the enameled wire, the working procedures in the steps S1-S7 need to complete corresponding treatment operations by matching the bottom plate, the support frame and the painting device.

The bottom plate upper end symmetry install the support frame, the painting device is installed to the support frame upper end, the painting device is located the bottom plate top.

Painting device include casing frame, clearance mechanism, the mechanism that sprays paint, paint mechanism and dry mechanism, casing frame be cylindrical structure, the inside logical groove that is provided with of casing frame, the clearance mechanism is installed to the inside left end that leads to the groove, the inside mechanism of painting of evenly installing of casing frame, it is provided with the mechanism that sprays paint to paint the mechanism right side, the mechanism of spraying paint is installed on casing frame, it is provided with dry mechanism to paint the mechanism right side, dry mechanism installs inside casing frame, concrete during operation, clearance mechanism can clear up the copper powder of burr and adhesion on the wire, the mechanism of spraying paint can be with the lacquer liquid spraying on the wire, it can evenly coat in the wire outside with lacquer liquid to paint the mechanism, guarantee the homogeneity on lacquer layer, dry mechanism can be dry rapidly to the wire surface that scribbles lacquer liquid, be convenient for a lot of lacquer layer apply.

Scribble the mechanism include driving motor, driving gear, driven gear, mounting bracket and paint the case, casing frame upper end install driving motor through the motor cabinet, install the driving gear on driving motor's the output shaft, the driving gear meshing has driven gear, driven gear installs at scribbles case outside middle part, it is located inside the casing frame to scribble the case, it is connected with the casing frame through the mounting bracket to scribble the case, concrete during operation, driving motor drives driven gear through the driving gear and rotates, driven gear drives and paints the case and rotates, it can evenly paint the lacquer liquid in the wire outside to paint the case, avoid the phenomenon that thickness differs and the pinhole appears in the lacquer layer.

Preferably, clearance mechanism including clearance frame, the cover of polishing, clean the pad, stop collar and coupling spring, clearance frame install in the inside left side of casing frame, clearance frame cross-section is splayed structure, the cover of polishing is installed through the connecting rod in the inside left side of clearance frame, the inside mid-mounting of clearance frame cleans the pad, it is the rubber material to clean the pad, the inside right-hand member of clearance frame is provided with the stop collar, the stop collar outer end is connected with clearance frame through coupling spring, when concrete work, the cover of polishing can polish to the burr on the wire, prevent that the burr from influencing the japanning, avoid appearing the phenomenon of pinhole, clean the pad simultaneously and can get rid of the copper powder of adhesion on the wire and the deposit after polishing, prevent copper powder and residue adhesion on the lacquer layer, the stop collar can guarantee that the wire is in the intermediate position all the time, be convenient for the subsequent processing of wire.

Preferably, the mechanism of spraying paint include spray pipe, sprinkler head, circulation case and circulating pump, the pipe of spraying paint evenly install on the casing frame, the spray head is installed to the pipe lower extreme of spraying paint, the sprinkler head is located inside the casing frame, bottom plate upper end mid-mounting has the circulation case, circulation case upper end and casing frame intercommunication, the circulation case left end is connected with the circulating pump, the circulating pump is installed on the bottom plate, the circulating pump upper end is connected with the pipe upper end of spraying paint respectively through the hose, during specific work, the sprinkler head can be with on the wire spray paint liquid, circulation case and circulating pump can realize many lacquer liquid cyclic utilization's function.

Preferably, the polishing sleeve comprises an annular frame, a rotating ring and a polishing ball, the annular frame is installed inside the cleaning frame through a connecting rod, the rotating ring is evenly installed inside the annular frame through a bearing and is of an annular structure, the polishing ball is evenly installed inside the rotating ring, and during specific work, the rotating ring freely rotates inside the annular frame, so that the polishing ball can evenly and evenly polish the surface of a wire, burrs are prevented from appearing on the wire, and meanwhile, the phenomenon of deformation in the polishing process can be avoided.

Preferably, paint the case and include rotating turret, brush board and live-rollers, the rotating turret pass through the bearing and install inside the mounting bracket, the brush board is installed to the rotating turret inner wall, the live-rollers is evenly installed through the round pin axle inside the rotating turret, specific during operation, the paint liquid of live-rollers on to the wire is paintd, guarantees that the paint liquid evenly paints in the wire outside, the brush board can clean the live-rollers.

Preferably, drying mechanism include drying cabinet and hot-blast fan, the drying cabinet install inside the casing frame, the drying cabinet is the rectangle structure, inside evenly installed hot-blast fan of drying cabinet, the hot-blast fan can heat the lacquer layer, the discontinuous of the lacquer liquid of being convenient for is applied paint with a brush.

Preferably, the rotating roller is of a cylindrical structure, a felt layer is arranged on the rotating roller in a clamping mode, and the felt layer is attached to the inner side of the brush plate.

(III) advantageous effects

1. According to the production, manufacturing and processing technology of the enameled wire, painting is carried out in an intermittent painting mode, the painting effect is good, painting is uniform, the influence of gravity on paint liquid when the paint liquid is thick can be effectively prevented, the defect of the paint layer is avoided, and the thickness and uniformity of the paint layer are ensured;

2. according to the enameled wire production and manufacturing processing technology provided by the invention, the cleaning mechanism can polish burrs on the wire, so that the influence of the burrs on the painting effect is prevented, the phenomenon of pinholes on the paint layer is avoided, and simultaneously, copper powder adhered to the wire and residues after polishing can be removed, the copper powder and the residues are prevented from being adhered to the paint layer, and the defects of protrusion and the like on the paint layer are avoided.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a schematic plan view of the base plate, the support frame and the painting device of the present invention;

FIG. 3 is a schematic cross-sectional view of the cleaning mechanism and the housing frame of the present invention;

fig. 4 is a schematic structural diagram of the shell frame, the coating mechanism and the drying mechanism.

Detailed Description

The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

As shown in fig. 1 to 4, a manufacturing process of an enameled wire comprises the following steps:

s1, paying off: winding the lead to be processed on a pay-off reel;

s2, annealing: heating the wire in the step S1, so that the softness required by the process is recovered after the rearrangement of the internal molecular lattices of the wire, and simultaneously removing the residual lubricant, oil stains and the like on the surface of the wire in the stretching process;

s3, painting: the annealed wire passes through the interior of the painting device 3, and the painting device 3 can uniformly paint the paint liquid on the outer surface of the wire;

s4, baking: the wire coated with the paint liquid in the step S3 is sent to a baking oven, the solvent in the paint liquid is firstly evaporated, and then the paint film is fully cured to form a firmer whole;

s5, cooling: cooling the wire heated and baked in the step S4 in an air cooling mode;

s6, lubrication: manually smearing lubricating oil on the outer side of the paint layer cooled in the step S5;

s7, taking up: and uniformly winding the wire lubricated in the step S6 on a winding disc.

In the above enameled wire production and manufacturing process, the working procedures in the steps S1-S7 need to complete corresponding processing operations by the cooperation of the base plate 1, the support frame 2 and the painting device 3.

The upper end of the bottom plate 1 is symmetrically provided with a support frame 2, the upper end of the support frame 2 is provided with a painting device 3, and the painting device 3 is positioned above the bottom plate 1.

Painting device 3 include casing frame 31, clearance mechanism 32, the mechanism 33 that sprays paint, paint mechanism 34 and dry mechanism 35, casing frame 31 be cylindrical structure, casing frame 31 is inside to be provided with logical groove, clearance mechanism 32 is installed to logical inslot portion left end, casing frame 31 is inside to evenly install paints mechanism 34, it is provided with the mechanism 33 that sprays paint to paint mechanism 34 right side, the mechanism 33 that sprays paint is installed on casing frame 31, it is provided with dry mechanism 35 to paint mechanism 34 right side, dry mechanism 35 is installed inside casing frame 31, in concrete work, clearance mechanism 32 can be to the burr on the wire and the copper powder of adhesion clear up, paint mechanism 33 can be intermittent with the spraying of lacquer liquid on the wire, paint mechanism 34 can evenly coat the lacquer liquid in the wire outside, guarantee the homogeneity and the thickness of lacquer layer, dry mechanism 35 can be dry fast to the wire surface that scribbles the lacquer liquid, is convenient for coating the paint layer for many times.

The cleaning mechanism 32 comprises a cleaning frame 321, a polishing sleeve 322, a cleaning pad 323, a limiting sleeve 324 and a connecting spring 325, the cleaning frame 321 is arranged on the left side inside the shell frame 31, the cross section of the cleaning frame 321 is of a splayed structure, the polishing sleeve 322 is arranged on the left side inside the cleaning frame 321 through a connecting rod, the cleaning pad 323 is arranged in the middle inside the cleaning frame 321, the cleaning pad 323 is made of rubber, the limiting sleeve 324 is arranged at the right end inside the cleaning frame 321, the outer end of the limiting sleeve 324 is connected with the cleaning frame 321 through the connecting spring 325, during specific work, the polishing sleeve 322 can polish burrs on the wire, the influence of the burrs on painting is prevented, the phenomenon of pinholes is avoided, meanwhile, the cleaning pad 323 can remove copper powder adhered to the wire and residues after polishing, the copper powder and the residues are prevented from being adhered to the paint layer, the defects of the bulge of the paint layer are avoided, and the limiting sleeve 324 can ensure that the wire is always in, facilitating the subsequent processing of the lead.

The polishing sleeve 322 comprises an annular frame 3221, a rotating ring 3222 and a polishing ball 3223, the annular frame 3221 is mounted inside the cleaning frame 321 through a connecting rod, the rotating ring 3222 is uniformly mounted inside the annular frame 3221 through a bearing, the rotating ring 3222 is of a circular ring-shaped structure, the polishing ball 3223 is uniformly mounted inside the rotating ring 3222, and during specific work, the rotating ring 3222 freely rotates inside the annular frame 3221, so that the polishing ball 3223 can uniformly and uniformly polish the surface of a wire, burrs are prevented from occurring on the wire, and meanwhile, the phenomenon of deformation in the polishing process can be avoided.

Mechanism 33 that sprays paint include spray paint pipe 331, sprinkler head 332, circulation case 333 and circulating pump 334, spray paint pipe 331 evenly install on casing frame 31, spray paint pipe 331 installs sprinkler head 332 at the lower extreme, sprinkler head 332 is located inside casing frame 31, bottom plate 1 upper end mid-mounting has circulation case 333, circulation case 333 upper end and casing frame 31 intercommunication, circulation case 333 left end is connected with circulating pump 334, circulating pump 334 installs on bottom plate 1, circulating pump 334 upper end is connected with spray paint pipe 331 upper end respectively through the hose, during specific work, sprinkler head 332 can be with the lacquer liquid spraying on the wire, circulation case 333 and circulating pump 334 can realize the function of many lacquer liquid cyclic utilization.

The coating mechanism 34 comprises a driving motor 341, a driving gear 342, a driven gear 343, an installation frame 344 and a coating box 345, the driving motor 341 is installed at the upper end of the shell frame 31 through a motor base, the driving gear 342 is installed on an output shaft of the driving motor 341, the driving gear 342 is meshed with the driven gear 343, the driven gear 343 is installed in the middle of the outer side of the coating box 345, the coating box 345 is located inside the shell frame 31, the coating box 345 is connected with the shell frame 31 through the installation frame 344, during specific work, the driving motor 341 drives the driven gear 343 to rotate through the driving gear 342, the driven gear 343 drives the coating box 345 to rotate, the coating box 345 can uniformly coat paint the paint liquid on the outer side of the lead, and the phenomena of different thicknesses and pinholes of.

The coating box 345 comprises a rotating frame 3451, a brush plate 3452 and a rotating roller 3453, the rotating frame 3451 is mounted inside the mounting frame 344 through a bearing, the brush plate 3452 is mounted on the inner wall of the rotating frame 3451, the rotating roller 3453 is uniformly mounted inside the rotating frame 3451 through a pin shaft, the rotating roller 3453 is of a cylindrical structure, a felt layer is mounted on the rotating roller 3453 in a clamping manner and is attached to the inner side of the brush plate 3452, during specific work, the rotating roller 3453 coats paint liquid on a wire to ensure that the paint liquid is uniformly coated on the outer side of the wire, and the brush plate 3452 can clean the rotating roller 3453.

Drying mechanism 35 include drying cabinet 351 and hot-blast fan 352, drying cabinet 351 install inside casing frame 31, drying cabinet 351 is the rectangle structure, inside evenly installed hot-blast fan 352 of drying cabinet 351, hot-blast fan 352 can heat the lacquer layer, the interrupted of the lacquer liquid of being convenient for is applied paint with a brush.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.