Compressor system with adjustable and/or controllable temperature monitoring device
阅读说明:本技术 具有可调节的和/或可控制的温度监控装置的压缩机系统 (Compressor system with adjustable and/or controllable temperature monitoring device ) 是由 G·埃布拉尔 J-B·马雷斯科 J·梅拉尔 T·魏因霍尔德 于 2017-09-19 设计创作,主要内容包括:本发明涉及一种车辆的、尤其是商用车的压缩机系统(100、200;100’、200’),该压缩机系统包括至少一个压缩机(10、10’),该压缩机具有至少一个油底壳(22a、22a’)和至少一个温度监控装置(66、166、266;66a、166b、266c、266d),并且该压缩机系统包括至少一个换热器(74、74’),其中,压缩机(10、10’)、油底壳(22a、22a’)、换热器(74、74’)以及温度监控装置(66、166、266;66a、166b、266c、266d)作用连接,此外温度监控装置(66、166、266;66a、166b、266c、266d)具有至少一个压缩机启动切换状态和至少一个压缩机低温切换状态,其中,所述压缩机启动切换状态与油(22、22’)的至少一个第一温度范围相关联并且所述压缩机低温切换状态与油(22、22’)的至少一个第二温度范围相关联,其中,在压缩机启动切换状态下从压缩机(10、10’)中流出的油(22、22’)能够至少通过换热器(74、74’)被回引至压缩机,以便于加热油(22、22’),并且在压缩机低温切换状态下从压缩机(10、10’)中流出的油(22、22’)不能通过所述换热器(74、74’)被回引至压缩机。(The invention relates to a compressor system (100, 200; 100 ', 200') of a vehicle, in particular of a commercial vehicle, comprising at least one compressor (10, 10 ') having at least one oil sump (22a, 22 a') and at least one temperature monitoring device (66, 166, 266; 66a, 166b, 266c, 266d) and comprising at least one heat exchanger (74, 74 '), wherein the compressor (10, 10'), the oil sump (22a, 22a '), the heat exchanger (74, 74') and the temperature monitoring device (66, 166, 266; 66a, 166b, 266c, 266d) are operatively connected, and wherein the temperature monitoring device (66, 166, 266; 66a, 166b, 266c, 266d) has at least one compressor start switching state and at least one compressor cold switching state, wherein, the compressor start-up switching state is associated with at least one first temperature range of the oil (22, 22 ') and the compressor cold switching state is associated with at least one second temperature range of the oil (22, 22 '), wherein the oil (22, 22 ') flowing out of the compressor (10, 10 ') in the compressor start-up switching state can be returned to the compressor at least via the heat exchanger (74, 74 ') in order to heat the oil (22, 22 '), and the oil (22, 22 ') flowing out of the compressor (10, 10 ') in the compressor cold switching state cannot be returned to the compressor via the heat exchanger (74, 74 ').)
1. A compressor system (100, 200; 100 ', 200') of a vehicle, in particular of a commercial vehicle, comprising at least one compressor (10, 10 ') having at least one oil sump (22a, 22 a') and at least one temperature monitoring device (66; 166, 266; 166 ', 266'), and comprising at least one heat exchanger (74, 74 '), wherein the compressor (10, 10'), the oil sump (22a, 22a '), the heat exchanger (74, 74') and the temperature monitoring device (66; 166, 266; 166 ', 266') are operatively connected, and wherein the temperature monitoring device (66; 166, 266; 166 ', 266') has at least one compressor start-up switching state and at least one compressor cold-switching state, wherein the compressor start-up switching state is associated with at least one first temperature range of the oil (22, 22 ') and the compressor cold-switching state is associated with the oil (22, 22') 22 '), wherein the oil (22, 22') flowing out of the compressor (10, 10 ') in the compressor start-up switching state can be returned to the compressor at least via the heat exchanger (74, 74') in order to heat the oil (22, 22 '), and the oil (22, 22') flowing out of the compressor (10, 10 ') in the compressor low-temperature switching state cannot be returned to the compressor via the heat exchanger (74, 74').
2. Compressor system (100, 200; 100 ', 200 ') according to claim 1, characterized in that the compressor (10, 10 ') further has an oil filter (62, 62 ') such that oil (22, 22 ') flowing out of the compressor (10, 10 ') in a compressor cold switching state of the temperature monitoring device (66; 166, 266; 166 ', 266 ') can be led back to the compressor at least through the oil filter (62, 62 ').
3. Compressor system (100, 200; 100 ', 200') according to claim 1 or claim 2, characterized in that the temperature monitoring device (66; 166, 266; 166 ', 266') has at least one compressor normal temperature switching state, wherein the oil (22, 22 ') flowing out of the compressor (10, 10') in the compressor normal temperature switching state can be led back to the compressor at least through a heat exchanger (74, 74 ') in order to cool the oil (22, 22').
4. Compressor system (100, 100 ') according to one of the preceding claims, characterized in that the temperature monitoring device (166; 166 ') has at least one control and/or regulating valve (166b, 166b ') which can be operated as a function of the temperature.
5. Compressor system (100, 100 ') according to one of the preceding claims, characterized in that the temperature-dependent control and/or regulating valve (166b, 166 b') is a four-position two-way control and/or regulating valve (166b, 166b '), in particular a four-position two-way solenoid control and/or regulating valve (166b, 166 b').
6. Compressor system (100, 100 ') according to one of the preceding claims, characterized in that the temperature-dependent control and/or regulating valve (166b, 166b ') is in a compressor start-up switching state if the oil temperature is less than or equal to the temperature of the other medium in the heat exchanger (74, 74 ').
7. Compressor system (100, 100 ') according to one of the preceding claims, characterized in that the temperature-dependent control and/or regulating valve (166b, 166 b') is in a compressor start-up switching state when the oil temperature is less than approximately 50 ℃, in particular less than approximately 40 ℃.
8. The compressor system (100, 100 ') of any one of the preceding claims, wherein the temperature-operable control and/or regulating valve (166b, 166 b') is in a compressor cold-switching state when the oil temperature is greater than about 50 ℃, particularly greater than about 40 ℃, and when the oil temperature is less than about 90 ℃, particularly less than about 80 ℃.
9. Compressor system (100, 100 ') according to one of the preceding claims, characterized in that the temperature-dependent control and/or regulating valve (166b, 166 b') is in a compressor normal temperature switching state when the oil temperature is greater than about 90 ℃, in particular greater than about 80 ℃.
10. A compressor system (200, 200 ') according to any of the preceding claims 1-3, characterized in that the temperature monitoring device (266; 266') has at least one first wax thermostat valve (266c, 266c ') and at least one second wax thermostat valve (266d, 266 d').
11. The compressor system (200, 200 ') of claim 10, characterized in that the first waxy thermostatic valve (266c, 266c ') is in the first switching state and the second waxy thermostatic valve (266d, 266d ') is in the first switching state when the oil temperature is greater than about-50 ℃, particularly greater than about-40 ℃ and when the oil temperature is less than about 50 ℃, particularly less than about 40 ℃, such that oil (22, 22 ') flowing out of the compressor (10, 10 ') can be led back to the compressor at least through the heat exchanger (74, 74 ') in order to heat the oil (22, 22 ').
12. The compressor system (200, 200 ') of claim 10 or claim 11, wherein the first waxy thermostatic valve (266c, 266 c') is in the second switching state and the second waxy thermostatic valve (266d, 266d ') is in the first switching state when the oil temperature is greater than about 50 ℃, particularly greater than about 40 ℃ and when the oil temperature is less than about 90 ℃, particularly less than about 80 ℃, such that oil (22, 22') flowing from the compressor (10, 10 ') can be returned to the compressor at least through the oil filter (62, 62').
13. The compressor system (200, 200 ') of any one of the preceding claims 10 to 12, characterized in that the first waxy thermostat valve (266c, 266c ') is in the second switching state and the second waxy thermostat valve (266d, 266d ') is in the second switching state when the oil temperature is greater than about 90 ℃, in particular greater than about 80 ℃ and when the oil temperature is less than about 120 ℃, in particular less than about 110 ℃, so that the oil (22, 22 ') flowing out of the compressor (10, 10 ') can be led back to the compressor at least through the heat exchanger (74, 74 ') in order to cool the oil (22, 22 ').
14. Compressor system (100, 200; 100 ', 200 ') according to one of the preceding claims, characterized in that the operation of the compressor (10, 10 ') can be switched off at an oil temperature of more than about 120 ℃, in particular more than about 110 ℃.
15. Compressor system (100, 200; 100 ', 200') according to one of the preceding claims, characterized in that a vehicle, in particular a commercial vehicle, has a hybrid drive, in particular a main hybrid drive or an electric drive, in particular a main electric drive.
16. A compressor system (100, 200; 100 ', 200') as claimed in any one of the preceding claims, characterized in that the heat exchanger (74, 74 ') is a liquid-liquid heat exchanger (74, 74').
17. Compressor system (100, 200; 100 ', 200 ') according to one of the preceding claims, characterized in that the heat exchanger (74, 74 ') is at least in fluid connection with an electrical component of a vehicle, in particular a commercial vehicle, which component is to be cooled.
18. Compressor system (100, 200; 100 ', 200') according to one of the preceding claims, characterized in that the compressor (10, 10 ') is a positive displacement compressor, in particular a screw compressor (10) and/or a rotary vane compressor (10').
Technical Field
The invention relates to a compressor system of a vehicle, in particular a commercial vehicle, having at least one compressor, at least one oil sump and at least one temperature monitoring device.
Background
Such oil-lubricated compressors are known from the prior art and have a device for monitoring the oil temperature.
DE3422398a1 shows a method and a device for operating a screw-type compression apparatus. An additional safety device acts as a function of the temperature of the oil separated from the compressed air and prevents a transition from the idling operation to the standstill operation of the screw compressor when the oil temperature falls below a predeterminable oil temperature.
Furthermore, DE102004060417a1 discloses a compact screw compressor for mobile use in vehicles. According to a measure for improving the invention, the oil circuit, which is necessary for cooling the screw compressor compression unit, can be coupled to a thermostatically controlled cooling circuit of the vehicle via a heat exchanger.
Furthermore, DE102010015150a1 discloses a device for monitoring and/or displaying the oil level in the oil sump of a screw compressor, which fluctuates in the case of different operating states of the screw compressor.
Furthermore, DE102010035559a1 shows a method for a defined auxiliary consumer drive system with a synchronous shift device for use in a hybrid vehicle.
Furthermore, EP1156213a1 discloses a method for regulating a blower in a compressor unit, wherein the compressor unit has at least one compressor element, a motor and a cooling device.
Additionally, DE60304555T2 shows a method for controlling the oil return in an oil-injected screw compressor.
Oil-lubricated compressors known from the prior art, for example for use in hybrid vehicles, usually have a water-cooled heat exchanger for cooling the oil located inside the compressor system.
Here, the cooling of the oil is usually controlled by a wax thermostat which, starting from a certain temperature threshold, supplies the oil for cooling the heat exchanger. At low ambient temperatures, a so-called switching point of the wax thermostat can be achieved, since the compressor is usually not operated continuously, but rather in partial load cycles. Therefore, the oil temperature and the temperature of the components of the compressor are generally relatively low at low ambient temperatures. In this connection, it is difficult to achieve the usual operating temperatures in the range of approximately 90 ℃. In this case, undesirable water or moisture condensation can also occur in the housing and the valve of the compressor.
Disclosure of Invention
The object of the present invention is therefore to improve a compressor system of a vehicle of the type mentioned at the outset, in particular of a commercial vehicle, in an advantageous manner, in particular in such a way that the compressor can be improved with regard to its temperature management, which facilitates reaching the usual operating temperatures, a more efficient operation of the compressor as a whole and prevention of possible condensation.
According to the invention, this object is achieved by a compressor system having the features of
The invention is based on the following basic idea: the oil of the compressor is heated when the compressor components are cold, for example due to low external temperatures and/or when required during start-up (for example after a long shut-down). The heating of the oil takes place by means of a heat exchanger of the compressor system, which is connected to a heat source of the commercial vehicle. In order to regulate the heating of the oil, the compressor system additionally has a temperature monitoring device, which can be regulated as a function of the respective operating temperature of the compressor. If the temperature of the compressor and its oil is in a low first temperature range (for example below 0 deg.c), for example during start-up, the temperature monitoring device is designed to additionally heat the oil of the compressor by means of a heat exchanger. The temperature monitoring device is in a compressor start-up switching state at the low first temperature range. Since the oil is continuously heated further as a result of the compressor operation and by supplying the preheated oil, the temperature monitoring device, after a transition from the low first temperature range to the second temperature, switches to a compressor cold switching state in which the oil flowing out of the compressor is no longer led back to the compressor via the heat exchanger and is heated there.
Furthermore, it can be provided that the compressor also has an oil filter, so that oil which flows out of the compressor in the low-temperature compressor switching state of the temperature monitoring device can be returned to the compressor at least via the oil filter. This arrangement of the oil filter is advantageous for reducing wear of the compressor, since the oil filter filters and thus removes particles in the oil that are determined by operation and that contribute to wear. Furthermore, it is particularly advantageous to return the oil flowing out of the compressor to the compressor again through the oil filter during a low-temperature compressor switching state of the temperature monitoring device, since the oil now approximately reaches the average temperature of the heat exchanger and can be further heated by the compressor operation and furthermore does not additionally load the heat exchanger.
It is further conceivable that the temperature monitoring device has at least one compressor normal temperature switching state, wherein the oil flowing out of the compressor in the compressor normal temperature switching state can be led back to the compressor at least via the heat exchanger in order to cool the oil. In the normal operating state of the compressor, if the oil continues to be returned only through the oil filter, the oil is heated after a certain operating duration to such an extent that the maximum temperature permitted by law is therefore exceeded or temperature-induced damage of the compressor occurs. Thus, when the oil temperature exceeds a second temperature range (e.g., about 80 ℃ to about 90 ℃), the temperature monitoring device switches to the compressor normal temperature switching state so that the oil is again directed back to the compressor through the heat exchanger, but in this case is used to cool the oil.
It is also conceivable for the temperature monitoring device to have at least one control and/or regulating valve which can be actuated as a function of the temperature. This arrangement of the control and/or regulating valve makes it possible to distribute the oil flow to the oil filter or the heat exchanger very precisely, reliably and without losses in the different switching states of the temperature monitoring device.
Furthermore, it can be provided that the control and/or regulating valve which can be actuated as a function of the temperature is a four-position two-way control and/or regulating valve, in particular a four-position two-way solenoid control and/or regulating valve. The design as a four-position two-way electromagnetic control and/or regulating valve is therefore particularly advantageous, since it can be controlled or regulated very quickly and with great functional variability in response to an electrical control signal, for example, of an electronic control or regulating device. Furthermore, the four-position two-way control and/or regulating valve can also be designed as a four-position two-way control and/or regulating valve which can be actuated pneumatically or electropneumatically.
It is furthermore possible that the control and/or regulating valve, which can be actuated as a function of the temperature, is in the compressor start-up switching state if the oil temperature is less than or equal to the temperature of the other medium located in the heat exchanger. A very simple and effective possibility is involved here: the control and/or regulating valve is controlled or regulated by means of a control or regulating device, since the oil temperature can basically be compared with the temperature of the other medium. This CAN be done, for example, in such a way that a control or regulating device of the air treatment device of the commercial vehicle first receives temperature signals of the oil temperature and of the temperature of the further medium via the CAN bus and compares them. The control and/or regulating valve can then be controlled or regulated by means of the respectively output signal. In the case of a four-position two-way control and/or regulating valve which can be actuated pneumatically or electropneumatically, it is conceivable, as already described above, to compare the respective signals of the oil temperature in the heat exchanger and the temperature of the further medium by means of an electronic control or regulating device and to generate a pneumatic switching signal as a function thereof.
It is furthermore conceivable that the control and/or regulating valve, which can be actuated as a function of the temperature, is in the compressor start-up switching state when the oil temperature is less than approximately 50 c, in particular less than approximately 40 c. Heating the oil by means of a heat exchanger is particularly effective, especially in the temperature range below about 50 c, since the heat exchanger is usually operated in the average nominal temperature range of about 40 c to about 50 c.
It is likewise conceivable for the temperature-dependent control and/or regulating valve to be in the compressor cold-switching state when the oil temperature is greater than approximately 50 c, in particular greater than approximately 40 c, and when the oil temperature is less than approximately 90 c, in particular less than approximately 80 c. In the temperature range from approximately 40 ℃, the compressor has been sufficiently preheated, so that the compressor, as it continues to operate, can now ensure further heating of the oil independently without additional assistance by the heat exchanger.
Furthermore, it can be provided that the control and/or regulating valve, which can be actuated as a function of the temperature, is in the normal temperature switching state of the compressor when the oil temperature is greater than approximately 90 ℃, in particular greater than approximately 80 ℃. Depending on the load state of the compressor, the temperature thereof can exceed a temperature range of approximately 80 ℃ to approximately 90 ℃, whereby for operational safety the oil needs to be recooled and the control and/or regulating valve is therefore switched to the compressor normal temperature switching state.
It is additionally conceivable for the temperature monitoring device to have at least one first wax thermostatic valve and at least one second wax thermostatic valve. The use of a wax thermostatic valve in a temperature monitoring device is particularly advantageous, since it is a relatively advantageous, test-and temperature-dependent switching valve that is reliable.
In this connection, it can be provided that the first wax thermostatic valve is in the first switching state and the second wax thermostatic valve is in the first switching state when the oil temperature is greater than approximately-50 ℃, in particular greater than approximately-40 ℃ and when the oil temperature is less than approximately 50 ℃, in particular less than approximately 40 ℃, so that the oil flowing out of the compressor can be led back to the compressor at least via the heat exchanger in order to heat the oil. Heating the oil by means of a heat exchanger is particularly effective, especially in the temperature range of about-50 ℃ to about 50 ℃, since the heat exchanger is usually operated in the temperature range of about 40 ℃ to about 50 ℃. The end of the temperature range of about 40 ℃ to about 50 ℃ is attributed to the opening and closing characteristics of the first wax thermostatic valve.
It is also conceivable that the first wax thermostatic valve is in the second switching state and the second wax thermostatic valve is in the first switching state when the oil temperature is greater than about 50 ℃, in particular greater than about 40 ℃ and when the oil temperature is less than about 90 ℃, in particular less than about 80 ℃, so that the oil flowing out of the compressor can be led back to the compressor at least through the oil filter. In the temperature range of about 40 ℃, the oil of the compressor has been sufficiently preheated and the oil can now independently ensure further heating of the oil due to its operation. The end of the temperature range of about 80 ℃ to about 90 ℃ is attributed to the opening and closing characteristics of the second wax thermostatic valve.
It is furthermore conceivable that the first wax thermostatic valve is in the second switching state and the second wax thermostatic valve is in the second switching state when the oil temperature is greater than about 90 ℃, in particular greater than about 80 ℃ and when the oil temperature is less than about 120 ℃, in particular less than about 110 ℃, so that the oil flowing out of the compressor can be led back to the compressor at least via the heat exchanger in order to cool the oil. The oil temperature thereof may exceed a temperature range from about 80 c to about 90 c according to a load state of the compressor. For operational safety, the cooling oil is again required, whereby a corresponding second switching state of the first and second wax thermostatic valves is produced, so that the oil flowing out of the compressor is again led back to the compressor via the heat exchanger.
It is also contemplated that the operation of the compressor may be shut off when the oil temperature is greater than 120 deg.C, and more particularly greater than about 110 deg.C. For reasons of operational safety, it is important to switch off the operation of the compressor from an oil temperature of more than about 120 ℃, so that firstly the heat exchanger is not overloaded or must be designed to a higher temperature and therefore becomes expensive, and secondly the compressor can cool down as a result of the operation being stopped.
Furthermore, it can be provided that the vehicle, in particular the utility vehicle, has a hybrid drive, in particular a main hybrid drive, or an electric drive, in particular a main electric drive. In particular, in connection with a main hybrid drive or a main electric drive of a vehicle, the following possibilities are provided: the waste heat of the electrical components (e.g. the electric motor or the power electronics) is advantageously used as a heat source for heating the oil of the compressor.
It can furthermore be provided that the heat exchanger is a liquid-liquid heat exchanger. The liquid-liquid heat exchanger is characterized by a very high thermal efficiency due to the liquids that can be used, whereby the heating or cooling of the oil can be carried out more efficiently and advantageously.
It is also conceivable for the heat exchanger to be connected fluidically at least to an electrical component of a vehicle, in particular of a commercial vehicle, which is to be cooled. In particular, power electronics or an electric motor of a hybrid drive or a main electric drive of a commercial vehicle require an additional cooling circuit, which can be used to heat the oil of the compressor by means of the heat exchanger. Due to the relatively rapid heating of these electrical components, in particular the heating of the oil of the compressor can be carried out more quickly and thus more efficiently.
In addition, it can be provided that the compressor is a displacement compressor, in particular a screw compressor and/or a rotary vane compressor. The displacement compressor has very good efficiency with small to moderate mass flows or volume flows and can be designed relatively simply and therefore in a weight-optimized manner. Other positive displacement compressor concepts may be used as well, such as reciprocating piston compressors, scroll compressors, liquid ring compressors, free piston compressors or roots compressors. It is furthermore conceivable that the compressor is a turbocompressor.
Drawings
Further details and advantages of the invention are now explained in more detail with the aid of two embodiments shown in the drawings. Wherein:
FIG. 1 shows a partially schematic cross-sectional view of a first or second embodiment of a compressor system according to the present invention having a compressor in the form of a screw compressor;
FIG. 2 shows a first schematic view of a first embodiment of a temperature monitoring device according to the invention in accordance with the first embodiment of the compressor system of FIG. 1;
FIG. 3 shows a second schematic view of the first exemplary embodiment of the temperature monitoring device according to FIG. 2;
FIG. 4 shows a first schematic view of a second embodiment of a temperature monitoring device according to the invention in accordance with the second embodiment of the compressor system of FIG. 1;
FIG. 5 shows a second schematic view of a second embodiment of the temperature monitoring device according to FIG. 4;
FIG. 6 shows a third schematic view of a second embodiment of the temperature monitoring device according to FIG. 4;
fig. 7 shows a schematic cross-sectional view of a compressor in the form of a
fig. 8 shows a schematic perspective view of a third or fourth embodiment of the compressor system according to fig. 7;
FIG. 9 shows a first schematic view of a third embodiment of a temperature monitoring device according to the invention in accordance with the third embodiment of the compressor system of FIG. 8;
FIG. 10 shows a second schematic view of a third embodiment of the temperature monitoring device according to FIG. 9;
FIG. 11 shows a first schematic view of a fourth embodiment of a temperature monitoring device according to the present invention in accordance with the fourth embodiment of the compressor system of FIG. 8;
FIG. 12 shows a second schematic view of a fourth embodiment of the temperature monitoring device according to FIG. 11;
FIG. 13 shows a third schematic view of a fourth embodiment of the temperature monitoring device according to FIG. 11;
FIG. 14 shows a temperature-time line diagram for heating the oil and cooling circuits of the compressor of the vehicle according to a conventional compressor system;
fig. 15 shows temperature-time diagrams for heating an oil and a cooling circuit of a compressor of a vehicle according to the compressor system according to the invention according to fig. 1 to 13; and is
Fig. 16 shows a comparison of the line graphs from fig. 14 and 15.
Detailed Description
Fig. 1 shows a
The compressor according to fig. 1 is a
The
However, an
The
The
The oil forms an
An
In the region between the
The valve insert 30 functions as a check valve.
Downstream of the
On the output side of the two
A
Furthermore, a
The
Furthermore, a corresponding filter screen or a known filtering and
With reference to the assembled and deliverable state (i.e. as shown in fig. 1), in the central upper region, the
An
The
In order to return the separated
Downstream of the filtering and
In the bottom region of the
In the lower region of the
Instead of the
Downstream of the
The cooler 74 is connected to the
A
Upstream of the
In this region, an exhaust valve and a nozzle (reduced diameter portion of the supply line), which are not further shown, can be provided.
Furthermore, a
In connection with the monitoring, an alarm unit can also be provided, which issues or transmits corresponding fault or alarm prompts to the system user.
The
air is fed through
The air still partially laden with oil particles is then conducted via the
The
The
The corresponding connection is effected via the
The
Via a
Fig. 2 shows a first schematic representation of a first exemplary embodiment of a
Fig. 2 further shows a first exemplary embodiment of a
The
According to fig. 2 and also in connection with the further figure description of fig. 3 to 6 which follows, the
Furthermore, the
The
According to fig. 2, the control or regulating
Furthermore, the control or regulating
The
Thus, the
The four-position, two-way solenoid control or
The four-position, two-way solenoid control or
The
Additionally, a four-position, two-way solenoid control or
Additionally, a four-position, two-way solenoid control or regulating
The
Furthermore, the
Further, an
Furthermore, the four-position two-way solenoid control or regulating
The function of the first embodiment of the
since the
The four-position, two-way electromagnetic control or regulating
Correspondingly, the four-position, two-way electromagnetic control or regulating
The oil temperature can be transmitted in the form of a signal by a temperature sensor which detects the temperature of the
In response to the signal of the temperature sensor, the four-position, two-way solenoid control or regulating
At oil temperatures less than about 40 ℃, the four-position, two-way solenoid control or
Thus, the compressor start switch state is associated with a first temperature range of
When the
Alternatively to this, the four-position two-way electromagnetic control or
The medium may be water or a water/glycol mixture or similar coolant.
The temperature of the medium can likewise be transmitted in the form of a corresponding signal to a control or regulating device which is electrically connected to the temperature sensor which detects the temperature of the medium inside the
It is also possible for the control or regulating device to receive the temperature value of the further medium from a measuring point associated with the vehicle cooling circuit via a data bus of the utility vehicle.
In response to a comparison of the respective signals of the two temperature sensors, the four-position, two-way solenoid control or regulating
In the compressor start-up switching state, the
Thus, in the compressor start-up switching state, the
After passing through the
The
Subsequently, the
Thus, by flowing into the
The four-position, two-way solenoid control or
The four-position, two-way solenoid control or
Thus, the compressor low temperature switching state is associated with the second temperature range of the
In this regard, fig. 3 shows a second schematic illustration of the four-position two-way solenoid control or regulating
In the compressor low temperature switching state, the
Thus, in the compressor low temperature switching state of the four-position, two-way electromagnetic control or
Here, the
Thus,
The
Subsequently, the
The four-position, two-way solenoid control or
At oil temperatures greater than about 80 deg.C, the four-position, two-way solenoid control or
Therefore, the compressor normal temperature switching state is associated with the third temperature range of the
Since the
Thus, in the normal temperature switching state of the compressor, the
Thus, in the compressor normal temperature switching state, the
Finally, the
After passing through the
The
The cooled
Thus, by flowing into the
The
The medium for cooling or heating the
The medium (coolant) is supplied by means of a further fluid circuit of the utility vehicle in the form of a cooling circuit by means of the heat
Furthermore, the
Fig. 4 further shows a first schematic view of a second exemplary embodiment of a
Fig. 4 further shows a second exemplary embodiment of the
The
The
The first
The first wax
In addition, a second
The second
The second
The
Additionally, a second
The
In addition, the first wax
Furthermore, the
The
The thermostatic
Outside of the
Furthermore, an
The function of the second embodiment of the
the first
Thus,
Since the
In a first switching state of the first wax
Thus, the second
Thus, the
The
After purification, the
Thus, the first switching state of the first
The
From which temperature the so-called switching point of the first wax
The first wax thermostatic valve then switches from the first switching state to its second switching state.
The goal is to fully open the wax
This is also achieved by the switching state shown in fig. 5 of the illustrated embodiment.
In this regard, fig. 5 shows a second schematic view of a second exemplary embodiment of a
When the oil temperature is greater than about 40 ℃ and when the oil temperature is less than about 80 ℃, the first
Thereby, the
In the second switching state of the
Thus, the
After purification, the
Thus, the first switching state of the first wax
The
The so-called switching point of the second
The second wax thermostatic valve then switches from the first switching state to its second switching state.
In this regard, fig. 6 shows a third schematic view of a second exemplary embodiment of a
The first
Thus,
In the second switching state of the first wax
Thus, the
The cooled
After purification, the cooled
Thus, the second switching state of the
The
Further, the operation of the
The
The medium that cools or heats the
The medium (coolant) is supplied and removed again via a further fluid circuit of the utility vehicle in the form of a cooling circuit (not shown in fig. 2 to 6) via a heat
Therefore, the other fluid circuit is used as a heat source or heat loss according to the oil temperature of the
The
Additionally or alternatively, the
For this purpose, the utility vehicle has a main hybrid drive or a main electric drive.
Fig. 7 shows a schematic cross-sectional view of a compressor 10 'in the form of a rotary vane compressor 10' according to a third or fourth embodiment of a compressor system 100 ', 200' according to the invention.
The compressor 10 'according to fig. 7 is a rotary vane compressor 10' (english: rotary vane compressor).
According to fig. 7 and in connection with the further description of the figures 8 to 13 that follow, the
The rotary vane compressor 10 ' has an eccentrically mounted rotary piston 16 ' with seven radially displaceably guided and spring-loaded separating slides 17 ' therein.
The rotary piston 16 ' is surrounded by a hollow-cylindrical housing 20 ', the separating slide 17 ' being sealed against the housing inner wall of the housing.
Between the housing inner wall and the rotary piston 16 ', a sickle-shaped chamber is formed, which is divided into an inlet chamber 21 ' and a compression chamber 23 '.
Furthermore, the sickle-shaped chamber is divided by a separating slide 17' into individual sickle-shaped chamber regions.
The air inlet chamber 21 ' is also connected with an air inlet opening 32 ' in the housing 20 '.
Furthermore, the compression chamber 23 ' is also connected to an air outlet opening 34 ' in the housing 20 '.
The function of the rotary vane compressor 10' can now be described as follows:
due to the rotation of the rotary piston 16 ' and the separating slide 17 ', air flows from the air inlet opening 32 ' into the air inlet chamber 21 ', where it is trapped between two adjacent separating slides 17 ' in the region of the sickle chamber.
By further rotating the rotary piston 16 ', the enclosed air first passes through the intake chamber 21' and the compression chamber 23 'connected thereto, where it is then compressed as a result of the cross-sectional reduction of the compression chamber 23'.
In the compressed state, compressed air is supplied to the air outlet opening 34 'which is in fluid connection with the compression chamber 23' and from there it can be supplied to other compressed air devices or compressed air consumers of the commercial vehicle.
Fig. 8 shows a third or fourth embodiment of a compressor system 100 ', 200 ' with a rotary vane compressor 10 ' according to fig. 7 in a schematic perspective view.
The rotary vane compressor 10 'is flanged by means of a fastening flange 12' to an electric motor 13 'which has a
Further, the casing 20 ' of the rotary vane compressor 10 ' is filled with oil 22 '.
The oil 22 ' forms an
The rotary vane compressor 10 ' additionally has an air filter 26 ' and an air
The air inlet port 28 ' is fluidly connected via an air filter 26 ' with an air inlet opening 32 ' (not shown in fig. 8) in the housing 20 ' of the rotary vane compressor 10 '.
Furthermore, an air outlet opening 34 ' (not shown in fig. 8) in the housing 20 ' of the rotary vane compressor 10 ' is in fluid connection with an air outlet opening 51 ' via an air
A heat exchanger 74 ' is also provided between the motor 13 ' and the rotary vane compressor 10 '.
Fig. 9 shows a first schematic view of a third exemplary embodiment of a temperature monitoring device 166 'according to the invention, according to the third exemplary embodiment of the compressor system 100' from fig. 8.
The third exemplary embodiment of a temperature monitoring device 166' according to the invention, which is shown in fig. 9, has essentially the same structural and functional features as the first exemplary embodiment of a
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
Only the following structural differences should be noted:
the third embodiment of the compressor system 100 'has a rotary vane compressor 10'.
Fig. 10 shows a second schematic representation of a third exemplary embodiment of a temperature monitoring device 166' according to fig. 9.
The third exemplary embodiment of a temperature monitoring device 166' according to the invention, which is shown in fig. 10, also has essentially the same structural and functional features as the first exemplary embodiment of a
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
Fig. 11 shows a first schematic view of a fourth embodiment of a temperature monitoring device 266 'according to the invention according to the fourth embodiment of the compressor system 200' of fig. 8.
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
The fourth exemplary embodiment of a temperature monitoring device 266' according to the invention, which is shown in fig. 11, has essentially the same structural and functional features as the second exemplary embodiment of a
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
Only the following structural differences should be noted:
the fourth embodiment of compressor system 200 'has a rotary vane compressor 10'.
Fig. 12 shows a second schematic view of a fourth exemplary embodiment of a temperature monitoring device 266' according to fig. 11.
The fourth exemplary embodiment of a temperature monitoring device 266' according to the invention, which is illustrated in fig. 12, also has substantially the same structural and functional features as the second exemplary embodiment of a
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
Fig. 13 shows a third schematic view of a fourth embodiment of a temperature monitoring device 266' according to fig. 11.
The fourth exemplary embodiment of a temperature monitoring device 266' according to the invention, which is shown in fig. 13, also has substantially the same structural and functional features as the second exemplary embodiment of a
Identical or similar features or elements are provided with the same reference numerals, but with additional superscripts.
Fig. 14 shows a temperature-time diagram of the heating of the oil of the compressor and of the cooling circuit of a commercial vehicle with a conventional compressor system.
Fig. 15 shows a
Fig. 16 shows a comparison of the temperature-time profiles according to fig. 14 and 15.
List of reference numerals
10 screw compressor
12 fixing flange
14 input shaft
16 screw
18 screw
20 casing
22 oil
22a oil pan
24 entry nipple
26 air filter
28 air intake
30 valve insert
32 air supply channel
34 air outlet pipe
36 lifting pipeline
38 temperature sensor
40 holder for an air deoiling element
42 air deoiling element
44 filter screens or known filtering or oil separating devices
46 air outlet opening
48 check valve
50 minimum pressure valve
51 air outlet
52 riser line
54 filter and check valve
56 spray nozzle
58 return line
59 oil drain plug screw
60 attachment part
62 oil filter
64 oil filter inlet passage
66 temperature monitoring device
66a thermostatic valve
68 Return line
70 bearing
72 nozzle
74 heat exchanger
76 safety valve
78 bypass line
80 pressure relief valve
82 oil level sensor
100 compressor system
102 compressor output pipeline
104 valve output pipeline
106 heat exchanger input pipeline
108 heat exchanger output pipeline
110 valve input line
112 oil filter input pipeline
114 compressor inlet line
116 signal conductor
166 temperature monitoring device
166b four-position two-way electromagnetic control or regulating valve
200 compressor system
202 compressor output pipeline
204 first thermostatic valve
206 second thermostatic valve
208 first oil filter input line
210 constant temperature valve output pipeline
212 thermostatic valve bypass line
214 second oil filter input line
216 compressor input pipeline
218 housing attachment
266 temperature monitoring device
266c first thermostatic valve
266d second thermostatic valve
10' rotary vane compressor
12' fixing flange
13' motor
13 a' motor control device
16' rotary piston
17' separating slide
20' shell
21' air inlet chamber
22' oil
22 a' oil pan
23' compression chamber
26' air filter
28' air intake
32' air inlet opening
34' air discharge opening
42' air deoiling element
51' air vent
62' oil filter
74' heat exchanger
100' compressor system
102' compressor output line
104' valve output line
106' heat exchanger input pipeline
108' heat exchanger output pipeline
110' valve input line
112' oil filter input line
114' compressor inlet line
116' signal conductor
166' temperature monitoring device
116 b' four-position two-way electromagnetic control or regulating valve
200' compressor system
202' compressor output pipeline
204' first thermostatic valve
206' second thermostatic valve
208' first oil filter input line
210' thermostatic valve output line
212' thermostatic valve bypass line
214' second oil filter input line
216' compressor input line
218' housing attachment
266' temperature monitoring device
266 c' first thermostatic valve
266 d' second thermostatic valve
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