Closing module and method for closing and/or separating filled sausage casings
阅读说明:本技术 用于封闭和/或分离填充的香肠肠衣的封闭模块和方法 (Closing module and method for closing and/or separating filled sausage casings ) 是由 K·斯特罗姆 R·温哈特 G·施力塞尔 F·奥斯维尔德 M·贝齐特勒 J·默克 于 2019-07-01 设计创作,主要内容包括:本发明涉及用于封闭和/或分离经由香肠颈连接的填充的香肠肠衣的封闭模块和方法,封闭模块包括第一电极和与第一电极相对地定位的第二电极,电极被配置成使得香肠颈可以置于电极之间,并且电极适于相对于彼此且朝向香肠颈移动到使得电流可以从第一电极流入香肠颈且经由香肠颈流入第二电极的程度。(The invention relates to a closing module and a method for closing and/or separating filled sausage casing connected via a sausage neck, the closing module comprising a first electrode and a second electrode positioned opposite the first electrode, the electrodes being configured such that the sausage neck can be placed between the electrodes, and the electrodes being adapted to be moved relative to each other and towards the sausage neck to such an extent that an electric current can flow from the first electrode into the sausage neck and via the sausage neck into the second electrode.)
1. A closing module (1) for closing and/or separating filled sausage casings (5) connected via a sausage neck (4), the closing module (1) comprising:
a first electrode (2a) and a second electrode (2b) positioned opposite to the first electrode (2a),
the electrodes (2a, 2b) are configured such that a sausage neck (4) can be placed between the electrodes (2a, 2b), and the electrodes (2a, 2b) are adapted to be moved relative to each other and towards the sausage neck (4) such that an electric current can flow from the first electrode (2a) into the sausage neck (4) and via the sausage neck (4) into the second electrode (2 b).
2. The closure module as claimed in claim 1, characterized in that the closure module (1) further comprises a first die element (3a)1、3b1) And a second die element (3b) arranged opposite1、3b2) Said first die element (3a)1、3b1) And said second die element (3b)1、3b2) Are adapted to be moved relative to each other and towards each other such that the sausage neck (4) will be clamped between the opposing die elements (3a)1、3b1) In particular, the closure module (1) comprises:
a first die pair (3a) having two die elements (3a) spaced apart side by side1、3a2) (ii) a And an oppositely arranged second die pair (3b) having two die elements (3a) spaced apart side by side1、3b2) Said first die pair (3a) and said second die pair (3b) being adapted to be moved relative to each other and towards each other such that the sausage neck will be clamped between the opposing die elements, the respective electrode being arranged between the die elements of a die pair.
3. Closure module (1) according to claim 1 or 2, characterized in that the electrodes can be oriented when viewed in the direction of movement (V)Move towards each other only maximally to a minimum distance (a)M)。
4. Closure module (1) according to at least one of claims 1 to 3, characterized in that the juxtaposed die elements (3a) of a die element pair1、3a2、3b1、3b2) Is configured as an expanding element such that the side-by-side die elements (3a)1、3a2、3b1、3b2) Can be laterally moved away from the electrodes (2a, 2b), wherein
In particular, in the die member (3a)1、3a2、3b1、3b2) Before clamping the sausage neck (4), the die element (3a)1、3a2、3b1、3b2) Removable, preferably the pair of die elements (3a, 3b) is provided with a guide unit (12), the guide unit (12) being configured when the die elements (3a, 3b) are opposed1、3a2、3b1、3b2) The die elements are at least partially laterally movable away from each other when moved towards each other.
5. Closure module (1) according to at least one of claims 1 to 4, characterized in that the die elements (3a, 3b) of at least one die element pair (3a, 3b)1、3a2、3b1、3b2) With said die element (3a)1、3a2、3b1、3b2) Can be wound around an axis (A) extending substantially along the longitudinal direction (L) and transversely to the movement direction (V) of the electrode3、A5) Is supported in a rotating manner, in particular with the die element (3a)1、3a2、3b1、3b2) Can be wound around an axis (A) extending substantially along the longitudinal direction (L) and transversely to the movement direction (V) of the electrode3、A5) Is supported in a freely rotating manner; and/or the die elements (3a, 3b) of at least one die element pair (3a, 3b)1、3a2、3b1、3b2) With said die element (3a)1、3a2、3b1、3b2) Can be wound around an axis (A) extending substantially transversely to the longitudinal direction of the closure module (1)4) Is supported in a rotating manner, in particular with the die element (3a)1、3a2、3b1、3b2) Can be wound around an axis (A) extending substantially transversely to the longitudinal direction of the closure module (1)4) Is supported in a freely rotating manner, in particular, the axis (A)4) Extending transversely to the direction of movement (V) of the electrodes.
6. Closure module (1) according to at least one of claims 1 to 5, characterized in that at least one pair of die elements (3a, 3b) comprises a spring-loaded linear guide (14).
7. The closing module (1) according to at least one of claims 1 to 6, characterized in that it comprises two closing cells (A, B) movable towards each other, a first closing cell (A) comprising the first electrode (2a) and a first pair of die elements (3a) and a second closing cell (B) comprising the second electrode (2B) and a second pair of die elements (3B), in particular at least one closing cell (A, B) is supported in such a way that the at least one closing cell (A, B) is rotatable about an axis along the longitudinal direction (L) and/or about an axis transverse to the longitudinal direction and to the direction of movement (V).
8. The closure module according to at least one of claims 1 to 7, characterized in that the electrodes (2a, 2b) and the die elements can be moved relative to and towards each other, respectively, manually or by means of a positioning drive, in particular a pneumatic or electric positioning drive.
9. The closure module according to at least one of claims 1 to 8, characterized in that the closure module is configured as a hand-held device with a handle region (7), the handle region (7) comprising two opposite handle elements (7a, 7b) spaced apart, the handle elements (7a, 7b) being movable relative to each other and towards each other, and the handle elements (7a, 7b) each being coupled with the respective opposite electrode or each being coupled with the electrode and the die element, such that when the handle elements (7a, 7b) are moved towards each other, the respective electrode and the die element are also moved towards each other.
10. A method for closing and/or separating filled sausage casings (5) connected via a sausage neck (4), the method comprising the steps of:
placing a sausage neck (4) between a first electrode (2a) and a second electrode (2b) located opposite the first electrode, the electrodes being spaced apart from the rounded sausage end of the stuffed sausage casing such that the electrodes will not contact the stuffed sausage casing,
moving the electrodes relative to each other onto the sausage neck (4) such that an electric current will flow from the first electrode into the sausage neck and via the sausage neck (4) into the second electrode (2a), whereby the stuffed sausage casing (5) will be closed, preferably the stuffed sausage casing (5) will be separated from each other.
11. The method of claim 10,
during closing, the sausage neck is clamped by at least two opposing die elements, preferably by a pair of opposing die elements (3a, 3b), the pair of opposing die elements (3a, 3b) each comprising two die elements (3a, 3b)1、3a2、3b1、3b2) Said two die elements (3a)1、3a2、3b1、3b2) With corresponding electrodes arranged therebetween, while the electrodes are only maximally moved to a minimum distance relative to each other and towards each other.
12. Method according to at least one of the claims 10 to 11, characterized in that during a first time period t1During which one is supplied per unit time through the electrodesA certain amount of energy, so that the sausage neck (4) is heated and will be closed, preferably, in a second time period t2During this time, the amount of energy supplied per unit time is increased, in particular, in a peaked manner, so that the sausage neck will break down and will break.
13. Method according to at least one of the claims 10 to 12, characterized in that the sausage casing is an electrically conductive sausage casing.
14. Method according to at least one of the claims 10 to 13, characterized in that the current is a high frequency current, in particular a high frequency current in a frequency range of 300kHz to 500 kHz.
15. Method according to at least one of the claims 10 to 14, characterized in that a voltage in the range of 50 to 500V is applied to the electrode, in particular a voltage in the range of 80 to 340V.
Technical Field
The invention relates to a closing module and a method for closing and/or separating filled sausage casings connected via a sausage neck and for closing and/or separating the ends of sausage casings.
Background
In the production of sausage products by means of a filling and dispensing system, casings, mainly natural, artificial and collagen, are used as sausage casings, and the sausage meat is filled by means of a vacuum filler. By shrinking and separating (e.g. twisting) the stuffed sausage casing within a twist-off line (twist-off line), a sausage chain is obtained which is composed of a plurality of connected stuffed sausage casings (i.e. portions). The connected portions are closed at defined separation points, so that the separation points cannot be opened again during the separation process, which is performed, for example, by means of a knife. Likewise, if the sausage casing tears, the open sausage ends must be closed and the ends of the sausage chain must also be closed.
Clips, for example for applying metal clips, are known for closing sausage portions. EP 1609366 has described that two adjacent sausage portions are supplied with an electric current, which then flows from one sausage portion to the adjacent sausage portion, whereby the middle sausage neck can be cut open. In this configuration, the electrodes are arranged at a fixed predetermined distance from each other. Due to the fact that current is coupled into the sausage, a relatively high current is required. It cannot therefore be ruled out that reactions may occur in the filling material and that delicate sausage casings may be damaged. Furthermore, there will also be a direct contact between the electrode and the rounded sausage end of the sausage portion. However, for example, the displacement of the twisting separation point and the sausage meat causes mechanical stress at the rounded sausage end. If an electric current is now introduced at the rounded sausage end, the sausage casing under mechanical stress may tear when heated. This may occur in particular in the case of delicate natural casings. Another disadvantage of the known device is that the ends of the sausage chain cannot be closed, since two sausages are always required for applying the voltage. In addition, the conversion of different calibers (calibers) is laborious.
Disclosure of Invention
On this background, it is an object of the invention to provide an improved closing module and an improved method for closing and/or separating filled sausage casings connected via a sausage neck, which allow filled sausage casings to be closed more carefully, more easily and more reliably even at the ends of a sausage chain.
A closure module for closing and/or separating filled sausage casings connected via a sausage neck, the closure module comprising: a first electrode and a second electrode positioned opposite (opposite) the first electrode. The electrodes are configured such that the sausage neck can be placed between the electrodes. This means that the electrodes are arranged on opposite sides of the sausage neck. The electrodes are adapted to move relative to each other and towards each other. This means that at least one electrode can be moved towards the other electrode, so that the distance between the electrodes can be reduced, as seen in the direction of movement of the electrodes. The electrodes are adapted to move relative to each other and towards each other and onto the sausage neck to the following extent: the current may flow from the first electrode into the sausage neck and via the sausage neck into the second electrode. The current for closing and/or separating then flows only through the sausage neck and not through the parts, i.e. not through the filled sausage casing. This has the following advantages: the electrodes will not contact the filled sausage casing but only the sausage neck. The sausage neck (i.e. the twisted sausage casing, for example, between the filled sausage portions) serves as a dielectric between a pair of electrodes. Thus, current can flow from one electrode to the other through the sausage neck. When passing through the sausage neck (electrical resistance), electrical energy is converted into heat energy and heats the sausage neck. For example in natural casing, thermal denaturation of collagen (coagulation of proteins) will then start. In addition, starting at 100 ℃, water evaporates, so that the natural casing of the sausage neck coagulates and is thus closed. This means that the continuously filled sausage casing is closed via the sausage neck, while still being connected to one another. Further supply of energy will cause an increase in temperature and cause disintegration and breaking of the casing. In principle, the sausage neck can be heated only to the following extent: the sausage neck coagulates and the filled sausage casing will close.
The invention is also advantageous because of the fact that the sausage neck can be closed, or closed and separated, via the die and the electrodes adapted to be moved towards each other, even the last sausage at the end of the sausage chain can be closed. In contrast to the prior art, therefore, no additional section with or without sausage meat is required anymore for closing the sausage section at the end of the sausage skein. In the prior art, additional jejunal coatings are often produced, so that, for example, knots can be tied at the ends of the sausage skein. Furthermore, when creating additional empty portions in the prior art, the operator has to push the sausage mass back into the sausage portion to be closed before closing takes place and to pay attention to the length of this portion and to the degree of filling thereof. Thus, the present invention allows for a cost reduction of casing and/or sausage meat.
Furthermore, product optimization is done in terms of weight, length, visual appearance and filling degree of the part to be closed. All in all, a reliably closed sausage end will also lead to improved hygiene.
Since the electrodes are moved on the sausage neck, the closing module can be used in any way for different calibers without any mechanical conversion.
According to a preferred embodiment of the invention, the closing module further comprises a first die element and an oppositely arranged second die element, the first and second die elements being adapted to be moved relative to each other and towards each other such that the sausage neck will be clamped between the opposite die elements. This means that the opposite end faces of the die elements can be moved into contact with each other. The die elements serve to grip the sausage neck and serve as spacers and insulation for the rounded sausage ends.
It is particularly advantageous when the closing module comprises a first die pair with two die elements spaced apart side by side (when viewed in the longitudinal direction of the closing module and the elongated sausage neck, i.e. transversely to the direction of movement of the electrodes) and a second die pair with an opposing arrangement of two die elements spaced apart side by side (when viewed in the longitudinal direction), the respective electrode being arranged between the die elements of the die pair, wherein the first die pair and the second die pair are adapted to be moved relative to each other and towards each other such that the sausage neck will be clamped between the opposing die elements. The stamp pair may also be constructed as an integral part, for example as a closed unit. The pair of die members provides improved stability. In addition, the die elements allow a safe spacing from the rounded sausage end of the filled sausage casing. By means of the electrode pairs, an electric current is introduced between the sausage neck or the pinch points in the open sausage end, so that no flow occurs through the sausage casing of the circular sausage end which is under mechanical stress. Since the sausage neck is clamped before the transition to the rounded sausage end, the mechanical stress can be said to be "held back". The clamping of the separation point must not be eliminated until the current is interrupted (i.e. after closing and/or breaking) so that a reliable closing can be performed. The stamp element is made of a non-conductive material so that no current will flow from the electrodes to the stamp element.
According to an advantageous embodiment, the electrodes can be moved only maximally to a minimum distance a relative to each other and towards each otherM. Short circuits within the electrode pairs can be prevented in this way.
According to a preferred embodiment, the juxtaposed die elements of the pair of die elements are configured as spreading elements (spreading elements) such that they can be moved laterally away from the electrodes. Preferably, the die elements are movable apart before they grip the sausage neck, the closing module preferably being provided with a guide unit which is configured such that the die elements can be moved laterally away from each other towards the respective sausage end at least partially simultaneously when the opposite die elements are moved relative to each other and towards each other.
Thus, the closure module can be applied in narrower separation points. Shortly before the die elements grip the sausage neck, the die elements are turned outwards in the direction of the circular sausage end, for example via a curved path, enlarging the separation point (i.e. the sausage neck) and gripping the sausage neck at the transition to the circular sausage end. Without such a spreading function, i.e. when the die element is already above the rounded sausage end in the spread position when engaging the sausage neck, there is the risk that: during closing, the die elements will exert pressure on the rounded sausage ends under mechanical stress, which can then cause damage to the rounded sausage ends. Only the sausage neck is clamped, while the rounded sausage ends should remain unaffected.
According to a preferred embodiment, the die elements of at least one die element pair are supported in such a way that they can rotate about an axis extending substantially in the longitudinal direction and transversely to the direction of movement of the electrode, in particular in such a way that they can rotate freely about an axis extending substantially in the longitudinal direction and transversely to the direction of movement of the electrode. It is also possible that the die elements of at least one die element pair are additionally or alternatively rotatably supported about an axis extending substantially transversely to the longitudinal direction of the closure module and transversely to the direction of movement of the electrodes.
In this way, it can be ensured that the end faces of the die elements will always be oriented parallel to one another and tolerances can be compensated for. It is also possible that, for example, one die member is rotatably supported about an axis extending in the longitudinal direction, and the opposite die member is rotatably supported about an axis perpendicular thereto.
These elements are supported in an advantageous manner in such a way that they can freely rotate, so that tolerances can be automatically compensated. According to another embodiment, the at least one die pair may further comprise a spring-loaded linear guide as a tolerance compensation unit.
According to a preferred embodiment, the closing module comprises two closing units which are movable relative to each other and towards each other. This means that the first and/or second closing unit can be moved towards the respective other closing unit, the first closing unit comprising the first electrode and the first die element pair and the second closing unit comprising the second electrode and the second die element pair. For tolerance compensation purposes, the at least one closing unit can be supported in a rotatable manner about an axis in the longitudinal direction and/or an axis transverse to the longitudinal direction, in particular in a freely rotatable manner about an axis in the longitudinal direction and/or an axis transverse to the longitudinal direction. It is also possible that: supporting a closing unit in a manner rotatable about an axis in the longitudinal direction, in particular in a manner freely rotatable about the axis in the longitudinal direction; and supports the other closing unit in a manner rotatable about an axis transverse to the longitudinal direction, in particular in a manner freely rotatable about an axis transverse to the longitudinal direction.
The electrodes and the die elements, respectively, can be moved towards each other or the closing units can be moved towards each other manually or by means of a positioning drive, in particular a pneumatic or electric positioning drive.
According to an advantageous embodiment, the closure module is configured as a hand-held device and is provided with a handle region comprising two spaced-apart, opposite handle elements which are movable towards each other and which are each coupled with a respective opposite electrode or with an electrode and a die element, such that when the handle elements are moved towards each other, the respective electrode and die element will also be moved towards each other. Hand-held devices of the type in question are particularly easy to operate and can be easily used by an operator in the form of hand pliers.
The method according to the invention comprises the following steps:
the sausage neck is placed between a first electrode and a second electrode positioned opposite the first electrode, the electrodes being spaced apart from the rounded sausage end of the filled sausage casing when viewed in the longitudinal direction, such that the electrodes will not contact the filled sausage casing,
the electrodes are moved relative to each other and onto the sausage neck such that an electric current will flow from the first electrode into the sausage neck and via the sausage neck into the second electrode, whereby the filled sausage casing will be closed, preferably separated from each other.
Thus, according to the invention, the current can flow perpendicular to the sausage neck.
During the closing of the sausage neck by at least two opposing die elements, preferably by pairs of opposing die elements, between which the respective electrode is arranged, the sausage neck is clamped by the pairs of die elements which are moved into contact with one another. However, the electrodes are phase onlyMaximum movement to a minimum distance a with respect to and towards each otherMAnd thus will prevent short circuits.
During the first time interval, the electrodes supply an amount of energy per unit time, so that the sausage neck is heated so strongly that, for example, proteins in the sausage neck will coagulate. For example, condensation occurs at a temperature in the range of 65 ℃ to 100 ℃. The filled sausage casing can thus be closed. If it is now also desired to additionally separate the filled sausage casings from each other, the amount of energy supplied per unit time can be increased during the second time interval, in particular in the manner of a peak, so that the sausage neck will break down and will break.
Advantageously, the stamp element will not move away until the current supply is interrupted.
The closure module is particularly suitable for use with electrically conductive sausage casings such as sheep intestine casings, pig intestine casings, cow intestine casings and collagen casings.
High-frequency currents, in particular in the frequency range of 300kHz to 500kHz and in the voltage range of 50V to 500V (in particular in the voltage range of 80V to 430V), have proven advantageous for the method according to the invention.
Drawings
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
Figure 1 shows a perspective view of a closure module according to a first embodiment of the invention,
figure 2 shows a side view of the embodiment shown in figure 1,
figure 3 shows a top view of the embodiment shown in figures 1 and 2,
figure 4 shows a front view of the embodiment shown in figures 1 to 3 in a slightly open position,
figure 5 shows the embodiment shown in figure 4 in a closed position,
figure 6 shows a top view of another embodiment according to the invention in a non-deployed position,
figure 7 shows the embodiment shown in figure 6 in a deployed position,
figure 8 shows a schematic perspective view of the embodiment shown in figures 6 and 7 in a deployed position,
figure 9 shows a schematic perspective view of a die element with a curved guide,
figure 10 shows a schematic perspective view of another embodiment of a closure module comprising a rotatably supported pair of die elements,
figure 11 shows a front view of the embodiment shown in figure 10,
figure 12 shows another embodiment of a closure module according to the invention comprising a spring-loaded linear guide,
figure 13 shows another embodiment of the invention in a schematic perspective view,
figure 14 shows a cross-sectional view of the embodiment shown in figure 13,
figure 15 shows a possible electrode configuration according to the invention in a highly schematic view,
fig. 16 shows a closure module (similar to a pair of jaws) according to another embodiment of the invention in perspective view.
Detailed Description
Fig. 1 shows a first embodiment of a
It can be observed from fig. 1 that the
However, the stamp elements may also be constructed such that they are made of an electrically conductive or non-electrically conductive material and are provided with an insulating coating.
However, the electrodes may also have an insulating coating, and the electrodes may be exposed only at the positions where the current is to flow to the other electrodes; this means, for example, that the respective lower end face and/or upper end face of the counter electrode is at least partially exposed.
The
As can be seen in particular from fig. 3 to 5, the
The embodiment shown in fig. 1 to 5 is configured as a hand-held module. For this purpose, the
Fig. 4 shows the
In the closed position shown in fig. 5, a voltage can now be applied to the
The voltage source may be automatically switched on via a position switch when the
According to a preferred embodiment, the voltage supply is automated. A measuring potential is applied between the two electrodes. By means of the measuring potential, for example, the resistance between the electrodes can be measured, and from the resistance it can be determined whether sausage casing is present between the electrodes. If it is determined that a sausage neck is present between the electrodes in the closing module, the voltage and/or current will automatically increase, in particular after an adjustable period of time, as a result of which the closing power will automatically increase.
The sausage neck serves as an electrolyte between the
The fact that the sausage neck is gripped by the pair of die elements allows closing and separation in a particularly careful manner. At the rounded
The separation process can be started by briefly increasing the electric power (peak value) after the electric power for closing and denaturing.
The grip can be eliminated by moving the
Another embodiment of the present invention will be described in more detail with reference to fig. 6 to 9. The embodiment shown in fig. 6 to 9 corresponds substantially to the first embodiment, however, the second embodiment has the function of expanding the die elements. Fig. 6 shows a top view of this embodiment, with the
In order to move the spreading elements apart, a curved path (cam path) 12 can be provided, as can be seen from fig. 8 and 9, the curved path (cam path) 12 achieving that the die elements are spread shortly before the
The guides shown in fig. 8 and 9 are only one example showing how the die elements may be removed. It is important that the distance between the die elements of the die element pair in the region of the sausage neck is greater in the closed position of the closure module than in the open state.
FIG. 10 shows a
Fig. 12 shows another embodiment of the present invention. Fig. 12 essentially corresponds to the embodiment shown in fig. 10 and 11, wherein for example the first
According to a preferred embodiment, the
Thus, as can be seen from fig. 13 and 14, the respective cells A, B may be rotatably supported. The unit A may, for example, be rotatable about an axis A4Is supported in a freely rotating manner in order to allow tolerance compensation. A lower closing unit B to be rotatable about an axis A5Is supported in a rotating manner, where the axis A5Perpendicular to the axis A4And extends in direction L.
The method according to the invention will be explained below with reference to fig. 1 to 7.
For closing, or for closing and separating, the stuffed
For closing, or closing and separating purposes, the stamp element and the
Starting from approximately T ═ 100 ℃, the water evaporates and, for example, the opened natural casing coagulates and closes. In response to further energy supply, the temperature rises and the sausage neck breaks down and breaks.
According to a preferred embodiment, at a first time interval t1During which a specific amount of energy is supplied per unit time, so that the sausage neck is heated and will close, in particular coagulate. If it is also desired to disconnect the
Instead of manually moving the
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