阅读说明：本技术 一种具有水质净化功能的光催化复合过滤片及其制备方法 (Photocatalytic composite filter disc with water quality purification function and preparation method thereof ) 是由 饶磊 王沛芳 王平凡 于 2019-10-17 设计创作，主要内容包括：本发明公开了一种具有水质净化功能的光催化复合过滤片的制备方法和一种具有水质净化功能的光催化复合过滤片,用若干分隔片将模具分隔成独立单元,每个单元中均按照两层三聚氰胺与玻璃釉粉混合料中间夹着一层石英砂与玻璃釉粉混合料方式装填,模具置于真空热压炉内,在温度为550±10℃、压力为4.5~5MPa、真空度为10~15Pa条件下保温保压120min,随炉冷却后即可获得多个复合滤片。所制备的复合滤片具有光催化降解和过滤吸附一体化功能,同时还具有优良的透水性、抗腐蚀和抗冲蚀性能,适用于高浓度污水的净化处理。(The invention discloses a preparation method of a photocatalytic composite filter disc with a water quality purification function and the photocatalytic composite filter disc with the water quality purification function, wherein a plurality of separating discs are used for separating a mould into independent units, a layer of quartz sand and glass glaze powder mixture is clamped between two layers of melamine and glass glaze powder mixture in each unit for filling, the mould is placed in a vacuum hot pressing furnace, and the mould is kept at the temperature of 550 +/-10 ℃, the pressure of 4.5 ~ 5MPa and the vacuum degree of 10 ~ 15Pa for 120min, and a plurality of composite filter discs can be obtained after furnace cooling.)

1. A preparation method of a photocatalytic composite filter with a water quality purification function is characterized by comprising the following steps:

(1) soaking quartz sand in water, washing with water twice, draining the quartz sand, putting the quartz sand into NaOH solution, stirring and soaking, draining the quartz sand, putting the quartz sand into an oven, and drying for later use;

(2) mixing melamine and glass glaze powder, putting the mixture into a ball mill, uniformly mixing to form a first mixed powder, and sieving for later use;

(3) putting quartz sand, glass glaze powder and water into a stirrer to be uniformly mixed to form mixed powder II, and taking out for later use;

(4) fixedly arranging a die cylinder (4) on the upper surface of a die holder (7) in a sealing manner, brushing a layer of boron nitride release agent on the inner wall of the die cylinder (4), the upper surface of the die holder (7) and the upper and lower surfaces of a partition sheet (6), and adhering a layer of graphite paper;

(5) uniformly scattering the first mixed powder prepared in the step (2) into a mold cylinder (4) by using a vibrating screen, uniformly filling the second mixed powder prepared in the step (3) into the mold cylinder (4), uniformly scattering the first mixed powder prepared in the step (2) into the mold cylinder (4), and then putting a partition sheet (6) into the mold cylinder (4);

(6) repeating the step (5) for a plurality of times until the filling height in the die cylinder (4) reaches about 2/3 of the height of the die cylinder (4), and then vertically placing the pressure head (3) into the die cylinder (4) to finish the die filling process;

(7) placing the die cylinder (4) in the step (6) into a vacuum hot-pressing furnace for heating and pressurizing, and carrying out heat preservation and pressure maintaining at a set temperature and a set pressure;

(8) and after the set time is over, cooling the mixture to room temperature in a vacuum hot-pressing furnace along with the furnace, and demolding to obtain the photocatalytic composite filter plate.

2. The method for preparing a photocatalytic composite filter disc with a water quality purification function according to claim 1, wherein in the step (1), quartz sand is soaked in water for 10min, drained and then placed into a 0.5% NaOH solution, the quartz sand is soaked in the NaOH solution for 10min, and the drained quartz sand is placed into an oven at a drying temperature of 60 ℃.

3. The preparation method of the photocatalytic composite filter sheet with the water quality purification function according to claim 1, wherein the weight ratio of melamine to glass glaze powder in the step (2) is =5:1, the melamine and the glass glaze powder are put into a ball mill to be mixed for 10min, and a sieve for sieving is 5 ~ 10 meshes or 80 meshes.

4. The preparation method of the photocatalytic composite filter disc with the water quality purification function according to claim 1, wherein the quartz sand in the step (3): glass glaze powder: water weight ratio = 20: 2: 1, mixing quartz sand, glass glaze powder and water in a stirrer for 10 min.

5. The method for preparing a photocatalytic composite filter with water quality purification function according to claim 1, wherein in step (5), firstly the first mixed powder prepared in step (2) is spread in a mold cylinder (4) to a thickness of 0.5 ~ 1mm, secondly the second mixed powder prepared in step (3) is compacted in the mold cylinder (4) to a height of 5mm ± 1mm, and thirdly the first mixed powder prepared in step (2) is spread in a mold cylinder (4) to a thickness of 0.5 ~ 1 mm.

6. The method for preparing a photocatalytic composite filter sheet with a water purification function according to claim 1, wherein in the step (7), the temperature and humidity of the vacuum autoclave is 20 ℃/min, the heating temperature of the vacuum autoclave is 550 ± 10 ℃, the pressurizing pressure of the vacuum autoclave is 4.5 ~ 5MPa, the holding time of the vacuum autoclave is 120min, and the degree of vacuum in the vacuum autoclave is less than 10 ~ 15 Pa.

7. The method for preparing a photocatalytic composite filter with water purification function as claimed in claim 1, wherein the melting point of the glass glaze powder is 500 ℃ ± 50 ℃.

8. The utility model provides a photocatalysis composite filter piece with quality of water purification function, its characterized in that, including photocatalysis composite bed (1) and the substrate (2) of permeating water, the equal fixed connection photocatalysis composite bed (1) of substrate (2) upper surface and the substrate (2) lower surface of permeating water, the substrate (2) of permeating water includes quartz sand and glass glaze, the inside hole of permeating water that has of substrate (2) of permeating water, photocatalysis composite bed (1) material is graphite looks carbon nitride, there is the hole of permeating water inside photocatalysis composite bed (1).

9. The photocatalytic composite filter disc with the water quality purification function as claimed in claim 8, wherein the water permeable substrate (2) is cylindrical in shape, the photocatalytic composite layer (1) is sintered and fixed on the upper and lower surfaces of the water permeable substrate (2), the glass glaze is a glassy solid, the quartz sand is a matrix aggregate, and the glass glaze is coated on the surface of the quartz sand to connect the quartz sand into a sheet body.

Technical Field

The invention relates to a photocatalytic composite filter sheet with a water quality purification function and a preparation method of the photocatalytic composite filter sheet with the water quality purification function, and belongs to the technical field of composite material forming.

Background

The continuous progress of the human industrialization process brings economic benefits to people and causes serious damage to the environment, a large amount of industrial wastewater and agricultural wastewater are discharged into rivers, lakes and oceans when being untreated or incompletely treated, and the wastewater has the characteristics of various pollution types, complex components, poor biodegradability and the like. Because the physical and chemical properties of a large amount of pollutants are stable, the pollutants are difficult to degrade and remove in a short time by adopting a common chemical or biological treatment method, so the treatment efficiency is low. Due to the existence of the refractory organic matters, the water body is easy to generate phenomena of turbidity, blackening, smelliness and the like, and the serious threat is brought to the production and living safe water of people. Especially, as a developing country in China, the efficient treatment of sewage plays a crucial role in sustainable development of ecological environment and economy in China.

At present, new technologies, new processes and new materials for treating the sewage are diversified, such as a membrane extraction method, an ultrasonic degradation method, a photocatalytic oxidation method and the like. In recent years, semiconductor photocatalyst technology is increasingly becoming a research hotspot for environmental purification, and photocatalytic materials can decompose, convert and mineralize various organic pollutants under certain illumination conditions, so that the photocatalytic materials are considered to be an effective way for solving the problem of environmental pollution. Nano TiO 2₂And g-C₃N₄The photocatalyst materials are semiconductor photocatalysts which are researched more at present, have moderate energy band potential, higher chemical stability and photoelectric conversion efficiency, and have the advantages of low cost, no toxicity, no harm and the like. Under the irradiation of ultraviolet light, the photocatalyst can mineralize organic matters which are difficult to degrade in water into CO₂And H₂And O. At present, the main utilization forms of the nano photocatalyst material are a nano powder catalyst method and a surface loading method, wherein the nano powder catalyst method has very difficult recovery, separation and reutilization of nano photocatalyst powder in the implementation process, the loading method is to fix the nano photocatalyst powder on a certain carrier to prepare the loaded photocatalyst material, the liquid-solid separation of the material in water treatment is easy,the repeated use is more convenient, and the types of carriers which can be used for surface loading are more.

In the process of photocatalytic treatment of sewage, except that the activity of a catalyst can directly influence the water quality purification effect, the overflowing form of a carrier, the specific surface area of the carrier, the irradiation intensity of the surface of the carrier, the hydraulic retention time of sewage in a photocatalytic reaction zone and the like can greatly influence the purification effect. At present, the carrier forms of the photocatalytic reactor mainly comprise a film loading type, a porous percolation type, a particulate type and the like, wherein the porous percolation type loading mode has larger reaction area and adsorption efficiency, so that the using effect is better than that of other forms. However, the porous carrier is limited in its wide application due to its water permeability, mechanical properties, adhesion strength of the catalyst on its surface, light-receiving properties, and the like. Therefore, the research and the preparation of the porous sewage purification material with the integration of water permeation and purification have better practical significance for improving the technical level of high-concentration sewage treatment.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a photocatalytic composite filter sheet with a water quality purification function and a preparation method of the photocatalytic composite filter sheet with the water quality purification function.

In order to achieve the aim, the invention provides a preparation method of a photocatalytic composite filter with a water quality purification function, which comprises the following steps:

(1) soaking quartz sand in water, washing with water twice, draining the quartz sand, putting the quartz sand into NaOH solution, stirring and soaking, draining the quartz sand, putting the quartz sand into an oven, and drying for later use;

(2) mixing melamine and glass glaze powder, putting the mixture into a ball mill, uniformly mixing to form a first mixed powder, and sieving for later use;

(3) putting quartz sand, glass glaze powder and water into a stirrer to be uniformly mixed to form mixed powder II, and taking out for later use;

(4) fixedly sealing a die cylinder on the upper surface of a die holder, brushing a layer of boron nitride release agent on the inner wall of the die cylinder, the upper surface of the die holder and the upper and lower surfaces of a partition sheet, and adhering a layer of graphite paper;

(5) firstly, uniformly scattering the first mixed powder prepared in the step into a die cylinder by using a vibrating screen, secondly, uniformly filling the second mixed powder prepared in the step into the die cylinder, thirdly, uniformly scattering the first mixed powder prepared in the step into the die cylinder, and then, putting a partition sheet into the die cylinder;

(6) repeating the steps for a plurality of times until the filling height in the die cylinder reaches/is about the height of the die cylinder, and then vertically placing the pressure head into the die cylinder to finish the die filling process;

(7) and (3) placing the die cylinder in the step into a vacuum hot-pressing furnace for heating and pressurizing, and carrying out heat preservation and pressure maintaining at a set temperature and a set pressure.

(8) And after the set time is over, cooling the mixture to room temperature in a vacuum hot-pressing furnace along with the furnace, and demolding to obtain the photocatalytic composite filter plate.

Preferably, in the steps, quartz sand is soaked in water for 10min, drained and then placed into a 0.5% NaOH solution, the quartz sand is soaked in the NaOH solution for 10min, and the drying temperature of the drained quartz sand placed into an oven is 60 ℃.

Preferably, the weight ratio of the melamine to the glass glaze powder in the step 2 is =5:1, the melamine and the glass glaze powder are put into a ball mill to be mixed for 10min, and the melamine and the glass glaze powder are sieved to be 5 ~ 10 meshes or 80 meshes for later use.

Preferentially, the quartz sand in the step 3: glass glaze powder: water weight ratio = 20: 2: 1, mixing quartz sand, glass glaze powder and water in a stirrer for 10 min.

Preferably, in step 5, the first mixed powder prepared in step 2 is spread to a thickness of 0.5 ~ 1mm in the mold cylinder, the second mixed powder prepared in step 3 is compacted to a height of 5mm + -1 mm in the mold cylinder, and the first mixed powder prepared in step 2 is spread to a thickness of 0.5 ~ 1mm in the mold cylinder.

Preferably, in the step 7, the temperature and humidity of the vacuum autoclave is 20 ℃/min, the heating temperature of the vacuum autoclave is 550 +/-10 ℃, the pressurizing pressure of the vacuum autoclave is 4.5 ~ 5MPa, the heat and pressure maintaining time of the vacuum autoclave is 120min, and the vacuum degree in the vacuum autoclave is lower than 10 ~ 15 Pa.

Preferably, the glass frit has a melting point of 500 ℃. + -. 50 ℃.

The utility model provides a photocatalysis composite filter piece with quality of water purification function, includes photocatalysis composite bed and the substrate that permeates water, permeates water the equal fixed connection photocatalysis composite bed of substrate upper surface and the substrate lower surface that permeates water, and the substrate that permeates water includes quartz sand and glass glaze, and the inside hole that permeates water that has of substrate that permeates water, photocatalysis composite bed material are graphite looks carbon nitride, and inside the hole of permeating water that has of photocatalysis composite bed.

Preferably, the shape of the water-permeable substrate is cylindrical, the photocatalytic composite layer is sintered and fixed on the upper surface and the lower surface of the water-permeable substrate, the glass glaze is a glassy solid, the quartz sand is a matrix aggregate, and the glass glaze is coated on the surface of the quartz sand to connect the quartz sand into a sheet body.

The invention achieves the following beneficial effects:

(1) the photocatalytic composite filter sheet prepared by the invention adopts a sandwich type three-layer structure, and the photocatalytic layer is loaded on two surfaces of the water permeable substrate. This structure can make the filter disc have better photic area at work, improves photocatalysis efficiency, has better absorption that holds back to aquatic suspended solid particulate matter, organic macromolecule and microorganism etc. simultaneously to carry out the photocatalysis degradation with adsorbing organic pollutant on the filter disc and become H₂O and CO₂Thereby effectively improving the water quality purification capacity of the filter disc. Meanwhile, the filter disc has certain self-purification capacity, the use and maintenance period of the filter disc is prolonged, and the maintenance cost is obviously reduced.

(2) The invention adopts an integral one-step forming process for preparation, namely, the forming process of the water-permeable substrate and the in-situ reaction process of the surface catalyst are synchronously carried out in a mould, the process can realize the firm adhesion of the photocatalytic layer (graphite-phase carbon nitride) on the water-permeable substrate, and simultaneously, the strength reduction of the water-permeable substrate in the later secondary heating treatment is also avoided, thereby improving the matrix strength and the surface erosion resistance of the photocatalytic composite filter disc.

(3) The permeable substrate is formed by pressing quartz sand and glass glaze powder at high temperature and high pressure, the quartz sand particles are connected by vitreous enamel materials in a cross-linking manner, the permeable substrate can be very thin and can keep higher compressive strength, and the permeable substrate also has good water permeability and corrosion resistance and has good purification effect on various water quality conditions.

(4) Aiming at the purification equipment with different water passing amounts, the filter disc with different water permeability can be prepared by adjusting the particle size of the quartz sand, and the adaptability is strong.

(5) The photocatalytic composite filter disc adopts an integrated forming mode, has simple manufacturing method, low cost and good product stability, and is suitable for mass production.

Drawings

FIG. 1 is a schematic view of a photocatalytic composite filter according to the present invention;

FIG. 2 is a schematic half-sectional view of the mold structure of the present invention;

fig. 3 is a schematic view of the outer shape of the mold of the present invention.

The reference in the drawing denotes a 1-photocatalytic composite layer; 2-a water permeable substrate; 3-pressing head; 4-a die cylinder; 5-graphite paper; 6-a separator; 7-die holder.

Detailed Description

The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.