Low bath ratio cloth dyeing machine
阅读说明:本技术 低浴比染布机 (Low bath ratio cloth dyeing machine ) 是由 温必新 于 2018-07-05 设计创作,主要内容包括:一种低浴比染布机,结合一短卧式胴身与至少一立式胴身的染布机,其中,短卧式胴身内设有提布装置、喷嘴、与储布空间;立式胴身则设有多层接续板、及承接槽;一导布管,用以连接短卧式胴身的机头端与立式胴身的顶端;一送布管,则连接立式胴身的底端与短卧式胴身的机尾端,各别的布匹在储布空间中被提布装置提升,经喷嘴所喷设的染液带入导布管并进入多层接续板与承接槽中,再经送布管回送储布空间。由于短卧式胴身与立式胴身所占体机小,且胴身底端只积存少许的染液,布匹即可反复进行循环浸染,因此适合少量多样生产模式、且具有不占空间、及低浴比的效益。(A low bath ratio cloth dyeing machine is combined with a short horizontal body and at least one vertical body cloth dyeing machine, wherein a cloth lifting device, a nozzle and a cloth storage space are arranged in the short horizontal body; the vertical trunk body is provided with a plurality of layers of connecting plates and a bearing groove; a cloth guide pipe for connecting the machine head end of the short horizontal body and the top end of the vertical body; a cloth feeding pipe connecting the bottom end of the vertical body and the tail end of the short horizontal body, wherein individual cloth is lifted by the cloth lifting device in the cloth storage space, and dye liquor sprayed by the nozzle is brought into the cloth guide pipe, enters the multilayer connecting plate and the receiving groove, and then returns to the cloth storage space through the cloth feeding pipe. Because the short horizontal type carcass and the vertical carcass occupy a small machine, and the bottom end of the carcass only stores a little dye liquor, the cloth can be repeatedly and circularly dip-dyed, so that the method is suitable for a small amount of various production modes and has the benefits of no space occupation and low bath ratio.)
1. A low bath ratio cloth dyeing machine is characterized by comprising:
the short horizontal type trunk body is provided with at least one first cloth guide opening and at least one cloth lifting device at the head end, at least one cloth guide opening is arranged at the tail end, a cloth storage groove is arranged between the head end and the tail end to form at least one cloth storage space, a screen plate is arranged at the lower edge of the short horizontal type trunk body, and at least one first nozzle is arranged in the first cloth guide opening;
at least one vertical body, which is respectively arranged at the rear of the tail end of the short horizontal body, the periphery of the upper end of the vertical body is provided with a second cloth guide port, the periphery of the lower end of the vertical body is provided with a cloth guide outlet, the inner edge of the vertical body is provided with a multi-layer connecting plate and a bearing groove, and the cloth guide outlet is positioned at the end side of the bearing groove;
at least one cloth guide tube, the front end of each cloth guide tube is connected with the first cloth guide opening, and the rear end is connected with the second cloth guide opening;
at least one cloth feeding pipe, the front end of each cloth feeding pipe is connected with the cloth outlet, the rear end of each cloth feeding pipe is connected with the cloth inlet, and the front end of each cloth feeding pipe is higher than the rear end of each cloth feeding pipe so as to form an angle which is inclined downwards towards the rear end;
wherein, the number of the cloth storage space, the first cloth guide opening, the cloth lifting device, the cloth guide inlet, the first nozzle, the cloth guide pipe and the cloth conveying pipe is configured corresponding to the number of the vertical trunk bodies;
therefore, the cloth is lifted by the cloth lifting device in the cloth storage space of the short horizontal body, the dye liquor sprayed by the first nozzle is brought into the cloth guide pipe and enters the vertical body, the cloth sequentially advances through the multilayer connecting plate and then falls into the receiving groove, and the cloth is returned to the cloth storage space through the downward-inclined cloth feeding pipe, so that the cloth is repeatedly subjected to cyclic dip dyeing.
2. The low bath ratio cloth dyeing machine according to claim 1, wherein the cloth lifting device comprises a cloth lifting wheel or a second nozzle.
3. The low bath ratio cloth dyeing machine as claimed in claim 2, wherein the bottom plate of the receiving tank is provided with a plurality of through holes, and a heat exchanging space is formed between the bottom periphery of the vertical body and the bottom plate of the receiving tank, and a heat exchanger is disposed in the heat exchanging space, so that the dyeing liquid impregnated in the cloth in the receiving tank can exchange heat with the fluid in the pipeline of the heat exchanger respectively.
4. The low bath ratio cloth dyeing machine according to claim 2, characterized in that said multilayer splicing board is a continuous spiral sliding cloth board, so that the cloth is made to fall into said receiving groove in a continuously inclined spiral shape.
5. The low bath ratio cloth dyeing machine according to claim 4, characterized in that two vertical shafts are provided, and the continuous spiral sliding cloth boards of the two vertical shafts are respectively connected with the cloth guide tube and then spirally downward, so that one of the two vertical shafts is counterclockwise and the other vertical shaft is clockwise in the opposite direction.
6. The low bath ratio cloth dyeing machine according to claim 2, characterized in that the multiple layers of connecting plates are reciprocating step-shaped cloth sliding plates, so that the cloth falls into the receiving groove in a reciprocating inclined step shape.
7. The low bath ratio cloth dyeing machine as claimed in claim 2, wherein a second cloth inlet and outlet is further provided outside the periphery of the vertical body, so that the cloth fed into and out of the vertical body can be adjusted and maintained, and a second cover is locked on the second cloth inlet and outlet.
Technical Field
The present invention relates to a cloth dyeing machine, in particular, it relates to a low bath ratio cloth dyeing machine which combines a short horizontal body and at least a vertical body, and uses cloth-guiding pipe and cloth-feeding pipe to make connection so as to implement circular dip dyeing of cloth without using too much dyeing liquor.
Background
In a general horizontal type cloth dyeing machine 900, as shown in fig. 1, a cloth storage tank 961 is formed inside a body 960, a cloth inlet/outlet 962, a cloth guide wheel 963 and a nozzle 964 are provided at a head end 966 thereof, and a cloth guide pipe 965 is provided between the outside of the body 960 and the cloth storage tank 961; a dye liquor supply device 920, which pressurizes the dye liquor L by a pump 921 and sends the dye liquor L to a heat exchange device 930, wherein the temperature of the dye liquor L is raised by steam T1, and the temperature of the dye liquor L is lowered by cooling water T2; the dyeing liquid L is then sprayed from the nozzle 914 to push the cloth C to return to the cloth storage tank 961 through the cloth guide pipe 965 for circular dyeing. Because the horizontal cloth dyeing machine 900 occupies a large production space, and the cloth storage tank 961 needs more dyeing liquid L to dip-dye the cloth C, the bath ratio is even as high as more than 1: 15, and a large amount of steam T1 and cooling water T2 are needed in the heat exchange device 930; therefore, the horizontal cloth dyeing machine 900 is large and inappropriate in terms of resources or energy when applied to small-lot cloth dyeing operations.
Furthermore, as shown in fig. 2, a U-shaped (vertical)
As described above, the horizontal cloth dyeing machine 900 and the U-shaped (vertical)
Disclosure of Invention
The main technical problem to be solved by the invention is to overcome the defects in the prior art and provide a low bath ratio cloth dyeing machine, which has a shorter machine body than the traditional machine body so as to reduce the use space, reduce the use amount of dye liquor and save energy; more than two cloth dyeing operations can be carried out simultaneously so as to meet the requirements of a small amount of various production modes; the cloth storage space in the body can be expanded to meet the requirements of users.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a low bath ratio cloth dyeing machine comprises: the short horizontal type trunk body is provided with at least one first cloth guide opening and at least one cloth lifting device at the head end, at least one cloth guide opening is arranged at the tail end, a cloth storage groove is arranged between the head end and the tail end to form at least one cloth storage space, a screen plate is arranged at the lower edge of the short horizontal type trunk body, and at least one first nozzle is arranged in the first cloth guide opening; at least one vertical body, which is respectively arranged at the rear of the tail end of the short horizontal body, the periphery of the upper end of the vertical body is provided with a second cloth guide port, the periphery of the lower end of the vertical body is provided with a cloth guide outlet, the inner edge of the vertical body is provided with a multi-layer connecting plate and a bearing groove, and the cloth guide outlet is positioned at the end side of the bearing groove; at least one cloth guide tube, the front end of each cloth guide tube is connected with the first cloth guide opening, and the rear end is connected with the second cloth guide opening; at least one cloth feeding pipe, the front end of each cloth feeding pipe is connected with the cloth outlet, the rear end of each cloth feeding pipe is connected with the cloth inlet, and the front end of each cloth feeding pipe is higher than the rear end of each cloth feeding pipe so as to form an angle which is inclined downwards towards the rear end; wherein, the number of the cloth storage space, the first cloth guide opening, the cloth lifting device, the cloth guide inlet, the first nozzle, the cloth guide pipe and the cloth conveying pipe is configured corresponding to the number of the vertical trunk bodies; therefore, the cloth is lifted by the cloth lifting device in the cloth storage space of the short horizontal body, the dye liquor sprayed by the first nozzle is brought into the cloth guide pipe and enters the vertical body, the cloth sequentially advances through the multilayer connecting plate and then falls into the receiving groove, and the cloth is returned to the cloth storage space through the downward-inclined cloth feeding pipe, so that the cloth is repeatedly subjected to cyclic dip dyeing.
According to the features disclosed above, the cloth lifting device may comprise a cloth lifting wheel or a second nozzle.
According to the characteristics of the invention, the bottom plate of the receiving tank is provided with a plurality of through holes, a heat exchange space is formed between the bottom periphery of the vertical body and the bottom plate of the receiving tank, and a heat exchanger is arranged in the heat exchange space, so that the dye liquor impregnated by the cloth in the receiving tank can respectively exchange heat with the fluid in the pipeline of the heat exchanger.
According to the characteristics of the invention, the multilayer connection board is a continuous spiral cloth sliding board, so that the cloth falls into the receiving groove in a continuously inclined spiral shape; furthermore, two vertical bodies can be arranged in the invention, and the continuous spiral body sliding cloth plates of the two vertical bodies are respectively connected with the cloth guide pipe and then spirally downwards, so that one of the continuous spiral body sliding cloth plates is anticlockwise, and the other continuous spiral body sliding cloth plate is clockwise and reversely.
According to the characteristics of the invention, the multi-layer connecting plate is a reciprocating type ladder body cloth sliding plate, so that the cloth falls into the bearing groove in a reciprocating inclined ladder shape.
According to the characteristics of the previous disclosure, a second cloth inlet and outlet is further provided at the outer side of the periphery of the vertical body, so that the cloth entering and exiting the vertical body can be adjusted and maintained, and a second sealing cover is locked at the second cloth inlet and outlet.
By means of the characteristics disclosed in the foregoing, the "low bath ratio cloth dyeing machine" of the present invention has the following benefits:
(1) the invention applies the cloth guide pipe and the cloth feeding pipe to combine the short horizontal body and the vertical body, so that the cloth can be circularly dip-dyed in two different bodies.
(2) The invention uses a combined mode of a short horizontal body and a plurality of vertical bodies, and the number of the cloth storage space, the cloth lifting device, the first nozzle, the cloth guide pipe and the cloth feeding pipe is also configured corresponding to the number of the vertical bodies; the individual cloth is lifted by the cloth lifting device in each cloth storage space, the dye liquor sprayed by the first nozzle is carried into the cloth guide pipe and enters the vertical body, and then the cloth is returned to the cloth storage space through the cloth feeding pipe to carry out synchronous dip dyeing on various kinds of cloth, so that the cloth dyeing machine is suitable for a small number of various production modes.
(3) In the invention, the cloth advances in the multilayer connection plate of the vertical trunk body by gravity and falls into the receiving groove, and then returns to the cloth storage space by the downward inclined cloth feeding pipe, so the cloth does not need to be pushed by the dye liquor; moreover, the bottom end of the body only stores a small amount of dye liquor sprayed by the first nozzle and quickly enters the circulation of the dye liquor supply device; therefore, the invention does not need much dye liquor, and the bath ratio is even less than 1: 5.
(4) The multilayer connection plate of the vertical trunk body comprises any form of a continuous spiral body sliding cloth plate and a reciprocating type ladder body sliding cloth plate, and the concept of spiral and ladder can be utilized to expand the accommodating space of the cloth, so that the length of the cloth can be increased by 2-3 times; moreover, the cloth storage groove of the short horizontal type trunk body can also be lengthened according to the length of the cloth; therefore, the cloth storage space in the trunk body can be elastically expanded to meet the length requirement of the dyed cloth.
(5) The multilayer connection plate of the vertical trunk body can lead the cloth to advance by gravity and lead the cloth to return to the cloth storage space from the cloth feeding pipe by potential difference, and the cloth is pushed without depending on dye liquor, so the arrangement of the cloth is smoother than the cloth which is dry and loose, and the probability of winding the vehicle can be reduced.
(6) The heat exchanger is directly arranged in the heat exchange space to exchange heat with the dye liquor, so that the built-in heat exchanger can reduce the occupation of the field space and the consumption of pipeline energy compared with a dyeing machine with an external heat exchange device.
The invention has the advantages that the machine body is shorter and shorter than the traditional machine body so as to reduce the use space, reduce the use amount of dye liquor and save energy; more than two cloth dyeing operations can be carried out simultaneously so as to meet the requirements of a small amount of various production modes; the cloth storage space in the body can be expanded to meet the requirements of users.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural view of a conventional horizontal type cloth dyeing machine.
Fig. 2 is a schematic structural view of a conventional U-shaped (vertical) cloth dyeing machine.
Fig. 3A is a schematic perspective view of a first embodiment of the present invention.
Fig. 3B is a perspective view of a second embodiment of the present invention.
Fig. 4 is a perspective sectional view of a second embodiment of the present invention.
Fig. 5 is a front side partial sectional view of a second embodiment of the invention.
Fig. 6 is a top view of a second embodiment of the present invention.
Fig. 7 is a side partial cross-sectional view of a second embodiment of the invention.
Fig. 8 is a schematic view of another possible embodiment of the vertical type body of the present invention.
The reference numbers in the figures illustrate:
10 short horizontal body
11 head end
12 first cloth guide opening
13 cloth lifting device/wheel
14 tail end
15 cloth introducing port
16 cloth storage tank
161 cloth storage space
162 mesh plate
163 baffle
17 first nozzle
18 first cloth inlet and outlet
19 first cover
20 vertical type trunk body
21 vertical upper end of body
22 second cloth guide opening
23 vertical lower end of body
24 cloth outlet
25 multilayer splice plate
25 multilayer splice plate
251 spiral body sliding cloth board
252 cloth feeding pipe
253 cloth outlet
254 ladder body sliding cloth plate
26 bearing groove
261 through hole
27 heat exchange space
28 second cloth inlet and outlet
29 second cover
30 cloth guide pipe
40 cloth feeding pipe
50 heat exchanger
53 pipeline
60 low bath ratio cloth dyeing machine
C cloth
L dye liquor
Angle of inclination alpha
Detailed Description
First, please refer to fig. 3 to 8, which show the structure of the low bath ratio
The second embodiment of the present invention, as shown in fig. 3B to 7, differs from the first embodiment in that: applying two
At least one first nozzle 17 arranged in the first cloth guide opening 12; a first cloth inlet/outlet 18 provided on the front side of the head end 11 so that dyed cloth can be taken in and out therefrom, a first cover 19 being locked to the first cloth inlet/outlet 18; the vertical body 20 is respectively arranged behind the tail end 14 of the short horizontal body 10, the periphery of the upper end 21 is provided with a second cloth guide port 22, the periphery of the lower end 23 is provided with a cloth guide outlet 24, the inner edge of the vertical body 20 is provided with a multi-layer connecting plate 25 and a receiving groove 26, and the cloth guide outlet 24 is positioned at the end side of the receiving groove 26; a second cloth inlet and outlet 28, which is arranged outside the periphery of the body, so that the cloth entering and exiting the vertical body 20 can be adjusted and maintained, and a second sealing cover 29 is locked on the second cloth inlet and outlet 28; the cloth guide tube 30, whose front end is connected to the first cloth guide opening 12 and the rear end is connected to the second cloth guide opening 22; the cloth feeding pipe 40 has its respective front end connected to the cloth outlet 24 and its rear end connected to the cloth inlet 15, and the front end of the cloth feeding pipe 40 is higher than its rear end so as to have an angle α (shown in fig. 4) inclined downward toward the rear end.
In the first and second embodiments, the
As further shown in fig. 4 and 7, the receiving
As shown in fig. 7, the
As shown in fig. 8, the
In the invention, the
The
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent variations and modifications made to the above embodiment according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.
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