阅读说明：本技术 一种超声波除油水洗机及其清洗方法 (Ultrasonic oil-removing washing machine and washing method thereof ) 是由 付春林 王�忠 胡波 施志雄 施毅然 于 2019-09-24 设计创作，主要内容包括：本发明涉及一种超声波除油水洗机及其清洗方法,该超声波除油水洗机包括沿布料输送方向依次分布的进布装置、清洗装置和出布装置,清洗装置包括清洗机箱,进布装置设置在清洗机箱的顶部一端,出布装置设置在清洗机箱的顶部另一端,清洗机箱内沿布料输送方向依次设置有预湿装置、至少一个滚筒装置、喷淋装置和真空吸水装置,预湿装置设置在清洗机箱的一端上部,喷淋装置和真空吸水装置设置在清洗机箱的另一端上部,清洗机箱的内底部设置有至少一个滚筒槽,滚筒装置对应安装在滚筒槽内,滚筒装置包括超声波滚筒,超声波滚筒的内侧壁上安装有多个呈环形分布的超声波振子。该超声波除油水洗机既可以提高清洗效率,还可节约用水。(The invention relates to an ultrasonic oil-removing washing machine and a cleaning method thereof, the ultrasonic oil-removing washing machine comprises a cloth feeding device, a cleaning device and a cloth discharging device which are sequentially distributed along the cloth conveying direction, the cleaning device comprises a cleaning machine box, the cloth feeding device is arranged at one end of the top of the cleaning machine box, the cloth discharging device is arranged at the other end of the top of the cleaning machine box, a pre-wetting device is sequentially arranged in the cleaning machine box along the cloth conveying direction, at least one cylinder device, spray set and vacuum water absorption device, the device setting of prewetting is on the one end upper portion of washing quick-witted case, and spray set and vacuum water absorption device set up on the other end upper portion of washing quick-witted case, and the interior bottom of washing machine case is provided with at least one cylinder groove, and the cylinder device corresponds and installs in the cylinder inslot, and the cylinder device includes the ultrasonic wave cylinder, installs a plurality of ultrasonic vibrator that are the annular and distribute on the inside wall of ultrasonic wave cylinder. The ultrasonic oil-removing washing machine can improve the washing efficiency and save water.)

1. The utility model provides an ultrasonic wave deoiling rinsing machine which characterized in that: including the cloth feeding device, belt cleaning device and the play cloth device that distribute in proper order along cloth direction of delivery, belt cleaning device is including wasing quick-witted case, cloth feeding device sets up the top one end at wasing quick-witted case, go out the cloth device setting at the top other end that washs quick-witted case, wash quick-witted incasement along cloth direction of delivery set gradually pre-wetting device, at least one cylinder device, spray set and vacuum water absorption device, pre-wetting device sets up the one end upper portion at wasing quick-witted case, spray set and vacuum water absorption device set up the other end upper portion at wasing quick-witted case, the interior bottom of wasing quick-witted case is provided with at least one cylinder groove, cylinder device corresponds installs at the cylinder inslot, the cylinder device includes the ultrasonic wave cylinder, install a plurality of ultrasonic vibrator that are annular distribution on the inside wall of ultrasonic wave cylinder.

2. The ultrasonic oil-removing washing machine according to claim 1, characterized in that: the cleaning machine is characterized in that a plurality of roller devices are arranged in the cleaning machine case, a middle guide roller assembly is arranged above the two adjacent roller devices and comprises a plurality of transition cloth guide rollers and a plurality of transition spreading rollers, the transition cloth guide rollers and the transition spreading rollers are distributed at intervals, and tension sensors are respectively arranged in a first transition cloth guide roller behind each roller device in the cloth conveying direction.

3. The ultrasonic oil-removing washing machine according to claim 1, characterized in that: a first guide roller assembly is arranged between the pre-wetting device and the nearest roller device, and a second guide roller assembly is arranged between the spraying device and the nearest roller device.

4. The ultrasonic oil removal washing machine according to claim 3, characterized in that: the first guide roller assembly comprises a plurality of first cloth guide rollers and a plurality of first spreading rollers, and the first cloth guide rollers and the first spreading rollers are distributed at intervals.

5. The ultrasonic oil removal washing machine according to claim 4, characterized in that: the second guide roller assembly comprises a plurality of second cloth guide rollers and a plurality of second spreading rollers, the second cloth guide rollers and the second spreading rollers are distributed at intervals, and a tension sensor is arranged in one second cloth guide roller which is closest to the roller device.

6. The ultrasonic oil-removing washing machine according to claim 1, characterized in that: the pre-wetting device comprises a pre-wetting groove for storing water, the pre-wetting groove is installed on the upper portion of the inner side wall of one end of the cleaning machine case, the pre-wetting groove is provided with a water inlet, a first water level sensor and a first overflow port, and a third cloth guide roller is arranged in the pre-wetting groove.

7. The ultrasonic oil-removing washing machine according to claim 1, characterized in that: the spraying device comprises a spraying groove and a sprayer, the spraying groove is arranged on the upper portion of the side wall of the other end of the cleaning case, the spraying groove is provided with a second water level sensor and a second overflow port, and the sprayer is located above the spraying groove.

8. The ultrasonic oil-removing washing machine according to claim 7, characterized in that: every two adjacent rows of ultrasonic vibrators are arranged in a staggered mode at intervals.

9. The ultrasonic oil-removing washing machine according to claim 1, characterized in that: and a third overflow port is formed in the side wall of the notch of the roller groove.

10. A cleaning method, characterized in that the ultrasonic oil-removing water washing machine according to any one of claims 1 to 9 is adopted, and the method specifically comprises the following steps:

(1) the cloth enters the cleaning device from the cloth feeding device and is soaked and pre-wetted by clear water when passing through the pre-wetting tank;

(2) the cloth from the step (1) is conveyed into a first roller groove by a first guide roller assembly;

(3) carrying out first ultrasonic cleaning on the cloth in the step (2) by an ultrasonic roller in the roller groove through an ultrasonic vibrator;

(4) the cloth from the step (3) reaches a second roller groove through the middle guide roller assembly to be subjected to second ultrasonic cleaning;

(5) the cloth from the step (4) reaches a third roller groove through the middle guide roller assembly to be subjected to third ultrasonic cleaning;

(6) the cloth from the step (5) is conveyed into a spraying device by a second guide roller assembly;

(7) the spraying device sprays the front side and the back side of the cloth in the step (6);

(8) guiding the sprayed cloth to a vacuum water absorption device through a first transmission rubber roll to carry out vacuum water absorption treatment;

(9) the cloth after water absorption is finished is guided to a cloth discharging device through a second transmission rubber roll;

(10) the cloth discharging device conveys the cleaned cloth to the next procedure.

Technical Field

The invention particularly relates to an ultrasonic oil removal washing machine and a washing method thereof.

Background

The fabric is in printing and dyeing process, and the washing is essential step, and present most cleaning equipment all goes on through the washing case, and the washing incasement need have the washing process of multichannel just can guarantee the quality of washing fabric end product, and in order to improve the washing effect, the use amount of clean water is very big, leads to consuming a large amount of resources, and the water wash efficiency of fabric in traditional washing case is also lower simultaneously, and the dirt on fabric surface, greasy dirt wash unclean, can increase the cost of production.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide an ultrasonic oil removal washing machine with high washing work efficiency and small water consumption and a washing method thereof.

In order to solve the technical problems, the invention adopts the technical scheme that: an ultrasonic oil-removing washing machine comprises a cloth feeding device, a cleaning device and a cloth discharging device which are sequentially distributed along the cloth conveying direction, the cleaning device comprises a cleaning machine box, the cloth feeding device is arranged at one end of the top of the cleaning machine box, the cloth outlet device is arranged at the other end of the top of the cleaning machine case, a pre-wetting device, at least one roller device, a spraying device and a vacuum water absorption device are sequentially arranged in the cleaning machine case along the cloth conveying direction, the pre-wetting device is arranged at the upper part of one end of the cleaning machine box, the spraying device and the vacuum water absorption device are arranged at the upper part of the other end of the cleaning machine box, at least one roller groove is arranged at the inner bottom of the cleaning machine box, the roller device is correspondingly arranged in the roller groove, the roller device comprises an ultrasonic roller, and a plurality of ultrasonic vibrators distributed in an annular shape are mounted on the inner side wall of the ultrasonic roller.

Furthermore, a plurality of roller devices are arranged in the cleaning machine case, a middle guide roller assembly is arranged above the space between every two adjacent roller devices, the middle guide roller assembly comprises a plurality of transition cloth guide rollers and a plurality of transition cloth spreading rollers, the transition cloth guide rollers and the transition cloth spreading rollers are distributed at intervals, and tension sensors are respectively arranged in a first transition cloth guide roller behind each roller device in the cloth conveying direction.

Further, a first guide roller assembly is arranged between the pre-wetting device and the nearest roller device, and a second guide roller assembly is arranged between the spraying device and the nearest roller device.

Further, the first guide roller assembly comprises a plurality of first cloth guide rollers and a plurality of first spreading rollers, and the first cloth guide rollers and the first spreading rollers are distributed at intervals.

Furthermore, the second guide roller assembly comprises a plurality of second cloth guide rollers and a plurality of second spreading rollers, the second cloth guide rollers and the second spreading rollers are distributed at intervals, and a tension sensor is arranged in one second cloth guide roller closest to the roller device.

Furthermore, the pre-wetting device comprises a pre-wetting groove for storing water, the pre-wetting groove is arranged on the upper portion of the inner side wall of one end of the cleaning machine case, the pre-wetting groove is provided with a water inlet, a first water level sensor and a first overflow port, and a third cloth guide roller is arranged in the pre-wetting groove.

Furthermore, the spraying device comprises a spraying groove and a sprayer, the spraying groove is arranged on the upper portion of the side wall of the other end of the cleaning case, the spraying groove is provided with a second water level sensor and a second overflow port, and the sprayer is positioned above the spraying groove.

Furthermore, a first transmission rubber roller is arranged between the sprayer and the vacuum water absorption device, and a second transmission rubber roller is arranged between the sprayer and the cloth outlet device.

Furthermore, every two adjacent rows of ultrasonic vibrators are arranged in a staggered mode at intervals.

Furthermore, a third overflow port is formed in the side wall of the notch of the roller groove.

In order to solve the technical problems, the invention adopts the technical scheme that: a cleaning method adopts the ultrasonic oil removal washing machine, and specifically comprises the following steps:

(1) the cloth enters the cleaning device from the cloth feeding device and is soaked and pre-wetted by clear water when passing through the pre-wetting tank;

(2) the cloth from the step (1) is conveyed into a first roller groove by a first guide roller assembly;

(3) carrying out first ultrasonic cleaning on the cloth in the step (2) by an ultrasonic roller in the roller groove through an ultrasonic vibrator;

(4) the cloth from the step (3) reaches a second roller groove through the middle guide roller assembly to be subjected to second ultrasonic cleaning;

(5) the cloth from the step (4) reaches a third roller groove through the middle guide roller assembly to be subjected to third ultrasonic cleaning;

(6) the cloth from the step (5) is conveyed into a spraying device by a second guide roller assembly;

(7) the spraying device sprays the front side and the back side of the cloth in the step (6);

(8) guiding the sprayed cloth to a vacuum water absorption device through a first transmission rubber roll to carry out vacuum water absorption treatment;

(9) the cloth after water absorption is finished is guided to a cloth discharging device through a second transmission rubber roll;

(10) the cloth discharging device conveys the cleaned cloth to the next procedure.

Compared with the prior art, the invention has the following beneficial effects: this ultrasonic wave deoiling rinsing machine washs the cloth through the cylinder inslot through a plurality of ultrasonic wave oscillators that are the annular and distribute of inboard wall mounting at the ultrasonic wave cylinder, both can improve the cleaning efficiency, and also water saving to further wash through spray set, carry out drying process by the moisture of vacuum water absorption device on to the cloth again, then retrieve the cloth through a cloth device or transmit next cloth processing procedure.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic arrangement diagram of ultrasonic transducers according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of an ultrasonic roller according to an embodiment of the present invention.

The labels in the figure are: 1. a cloth feeding device; 2. a cleaning device; 3. a cloth discharging device; 4. cleaning the case; 5. a pre-wetting device; 6. a drum device; 7. a spraying device; 8. a vacuum water absorption device; 9. a roller groove; 10. an ultrasonic roller; 11. an ultrasonic vibrator; 12. an intermediate guide roller assembly; 13. a transitional cloth guide roller; 14. a transition spreading roller; 15. a first guide roller assembly; 16. a second guide roller assembly; 17. a first cloth guide roller; 18. a first spreading roller; 19. a second cloth guide roller; 20. a second spreading roller; 21. a pre-wetting tank; 22. a third cloth guide roller; 23. a spray tank; 24. a sprayer; 25. a first transmission rubber roller; 26. a second transmission rubber roller; 27. and a third overflow port.

Detailed Description

In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.

As shown in fig. 1 ~ 3, an ultrasonic oil removal rinsing machine includes a cloth feeding device 1, a cleaning device 2 and a cloth discharging device 3 which are sequentially distributed along a cloth conveying direction, the cleaning device 2 includes a cleaning case 4, the cloth feeding device 1 is arranged at one end of the top of the cleaning case 4, the cloth discharging device 3 is arranged at the other end of the top of the cleaning case 4, a pre-wetting device 5, at least one roller device 6, a spraying device 7 and a vacuum water absorption device 8 are sequentially arranged in the cleaning case 4 along the cloth conveying direction, the vacuum water absorption device 8 absorbs water from the front of cloth, the pre-wetting device 5 is arranged at the upper part of one end of the cleaning case 4, the spraying device 7 and the vacuum water absorption device 8 are arranged at the upper part of the other end of the cleaning case 4, at least one roller groove 9 is arranged at the inner bottom of the cleaning case 4, the lower part of the roller groove 9 is designed in a U shape, the cleaning water consumption is reduced, a temperature sensor and a water level sensor (not shown in the figure) are further arranged in the roller groove 9, the roller groove 6 is arranged outside the roller groove 10, and a plurality of ultrasonic vibration devices 10 are arranged outside the roller 10 and are arranged on the inner side of the roller and are polyhedral roller 10 and are arranged on the ultrasonic wave vibration generator.

In this embodiment, be provided with a plurality of cylinder devices 6 in the washing machine case 4, be provided with middle guide roller assembly 12 above between two adjacent cylinder devices 6, middle guide roller assembly 12 includes a plurality of transition fabric guide rollers 13 and a plurality of transition exhibition distribution roller 14 (the exhibition distribution roller is the steel rod that the surface has two-way screw thread, plays to the cloth and expands the width of cloth about, avoids the cloth to fold and press and cause the crease), transition fabric guide roller 13 and transition exhibition distribution roller 14 interval distribution are provided with tension sensor (not shown in the figure) respectively in the first transition fabric guide roller 13 behind every cylinder device 6 on the cloth direction of delivery, and the fabric guide roller that takes tension sensor can be according to the running speed of cloth tension automatically regulated fabric guide roller.

In the present embodiment, a first guide roller assembly 15 is disposed between the pre-wetting device 5 and the nearest one of the drum devices 6, and a second guide roller assembly 16 is disposed between the shower device 7 and the nearest one of the drum devices 6.

In the present embodiment, the first guide roller assembly 15 includes a plurality of first cloth guide rollers 17 and a plurality of first spreading rollers 18, and the first cloth guide rollers 17 and the first spreading rollers 18 are distributed at intervals.

In this embodiment, the second guide roller assembly 16 includes a plurality of second cloth guide rollers 19 and a plurality of second spreading rollers 20, the second cloth guide rollers 19 and the second spreading rollers 20 are distributed at intervals, and a tension sensor (not shown) is disposed in one of the second cloth guide rollers 19 closest to the drum device 6.

In this embodiment, the pre-wetting device 5 includes a pre-wetting tank 21 for storing water, the pre-wetting tank 21 is installed on the upper portion of the inner side wall of one end of the washing machine case 4, the pre-wetting tank 21 is provided with a water inlet, a first water level sensor and a first overflow port (not shown in the figure), and a third cloth guide roller 22 is arranged in the pre-wetting tank 21.

In this embodiment, spray set 7 includes spray tank 23 and sprayer 24, spray tank 23 is installed on the other end lateral wall upper portion of wasing quick-witted case 4, spray tank 23 is provided with second water level inductor and second overflow mouth (not shown in the figure), sprayer 24 is located spray tank 23's top, sprays the washing through sprayer 24 to the square of cloth, washs more cleanly.

In this embodiment, a first transmission rubber roller 25 is arranged between the sprayer 24 and the vacuum water absorption device 8, a second transmission rubber roller 26 is arranged between the sprayer 24 and the cloth discharge device 3, the transmission rubber roller is a cloth guide roller with a transmission function, and the surface of the transmission rubber roller is coated with a rubber layer, so that the surface of the cleaned cloth is prevented from being scratched.

In the present embodiment, every two adjacent rows of the ultrasonic transducers 11 are alternately staggered.

In this embodiment, a third overflow port 27 is provided on the side wall of the roller groove 23 at the notch.

Referring to fig. 1 ~ 3, a cleaning method using the ultrasonic oil removal washing machine includes the following steps:

(1) the cloth enters the cleaning device from the cloth feeding device and is soaked and pre-wetted by clear water when passing through the pre-wetting tank;

(2) the cloth from the step (1) is conveyed into a first roller groove by a first guide roller assembly;

(3) carrying out first ultrasonic cleaning on the cloth in the step (2) by an ultrasonic roller in the roller groove through an ultrasonic vibrator;

(4) the cloth from the step (3) reaches a second roller groove through the middle guide roller assembly to be subjected to second ultrasonic cleaning;

(5) the cloth from the step (4) reaches a third roller groove through the middle guide roller assembly to be subjected to third ultrasonic cleaning;

(6) the cloth from the step (5) is conveyed into a spraying device by a second guide roller assembly;

(7) the spraying device sprays the front side and the back side of the cloth in the step (6);

(8) guiding the sprayed cloth to a vacuum water absorption device through a first transmission rubber roll to carry out vacuum water absorption treatment;

(9) the cloth after water absorption is finished is guided to a cloth discharging device through a second transmission rubber roll;

(10) the cloth discharging device conveys the cleaned cloth to the next procedure.

This ultrasonic wave deoiling rinsing machine washs the cloth through roller groove 9 through a plurality of ultrasonic vibrator 11 that are the annular and distribute of inboard wall mounting at ultrasonic wave cylinder 10, both can improve the cleaning efficiency, still usable water wisely to carry out further washing through spray set 7, carry out drying process by the moisture on the cloth of vacuum water absorption device 8 again, then retrieve the cloth through play cloth device 3 or transmit next cloth process.

It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.