阅读说明：本技术 一种验布机的自动检测方法 (Automatic detection method of cloth inspecting machine ) 是由 周建飞 李程辉 于 2019-10-08 设计创作，主要内容包括：本发明涉及一种验布机的自动检测方法,涉及纺织设备技术领域,解决了由于验布总量较多,往往参与验布的验布机也不止一台,而且不同验布机的工作效率也不同,以至于在分配布块至不同验布机检验的时候往往分配不均,影响整体的验布效率,其包括：步骤S100：实时获取需要验布机进行验布的布块面积；步骤S200：基于验布机的验布效率确定对应布块所需进行验布的时间；步骤S300：基于验布总任务以及不同验布机的实时状况,智能化分配验布机的验布任务以提高验布效率。本发明基于不同验布机的验布效率合理分配所需验布的布块面积,从而提高完成所有布块的验布效率。(The invention relates to an automatic detection method of a cloth inspecting machine, relates to the technical field of textile equipment, and solves the problems that as the total cloth inspecting amount is more, more than one cloth inspecting machine is often involved in cloth inspecting, and the working efficiency of different cloth inspecting machines is different, so that the cloth is often unevenly distributed when cloth blocks are distributed to different cloth inspecting machines for inspection, and the overall cloth inspecting efficiency is influenced, and the automatic detection method comprises the following steps: step S100: acquiring the area of a cloth block needing cloth inspecting by a cloth inspecting machine in real time; step S200: determining the time for inspecting the cloth of the corresponding cloth block based on the cloth inspecting efficiency of the cloth inspecting machine; step S300: based on the real-time situation of the total task of cloth inspection and different cloth inspection machines, the cloth inspection task of the cloth inspection machine is intelligently distributed so as to improve the cloth inspection efficiency. The cloth inspecting efficiency of different cloth inspecting machines is based on the reasonable distribution of the area of the cloth to be inspected, so that the cloth inspecting efficiency of all the cloth is improved.)

1. An automatic detection method of a cloth inspecting machine is characterized by comprising the following steps:

step S100: acquiring the area of a cloth block needing cloth inspecting by a cloth inspecting machine in real time;

step S200: determining the time for inspecting the cloth of the corresponding cloth block based on the cloth inspecting efficiency of the cloth inspecting machine;

step S300: based on the real-time situation of the total task of cloth inspection and different cloth inspection machines, the cloth inspection task of the cloth inspection machine is intelligently distributed so as to improve the cloth inspection efficiency.

2. The automatic detection method of the cloth inspecting machine according to claim 1, wherein the step S100 comprises:

step S110: constructing a first database which stores the cloth block codes and the areas corresponding to the coded cloth blocks;

step S120: and shooting in real time to obtain the cloth block codes needing cloth inspecting by the cloth inspecting machine, and inquiring the area corresponding to the corresponding coded cloth block in the first database by taking the cloth block codes as an inquiry object.

3. The automatic detection method of the cloth inspecting machine according to claim 2, wherein the step S200 comprises the following steps:

step S210: constructing a second database which stores cloth inspecting machines, cloth inspecting areas of the corresponding cloth inspecting machines in unit time and positions of the corresponding cloth inspecting machines;

step S220: and taking the area corresponding to the corresponding coding cloth block as a dividend, calling the cloth inspecting area of the cloth inspecting machine in the second database in unit time as a divisor, and taking the obtained quotient as the cloth inspecting time of the corresponding coding cloth block.

4. The automatic detection method of the cloth inspecting machine according to claim 1, wherein the step S300 comprises the following steps:

step S310: constructing a third database storing dates and total areas of the perches required by the corresponding dates;

step S320: cloth inspecting machines participating in cloth inspecting tasks are taken as query objects one by one, cloth inspecting efficiency of different cloth inspecting machines is obtained in a second database, and the cloth inspecting efficiency proportion of the different cloth inspecting machines is taken as the cloth inspecting area proportion of the different cloth inspecting machines;

step S330: inquiring the total area of the cloth inspection required by the corresponding date in a third database by taking the current day as an inquiry object, performing actual cloth inspection area distribution according to the proportion set in the step S320, and distributing cloth blocks according to the distributed area, wherein the area of each group of cloth blocks is consistent with the distributed area;

step S340: the method comprises the steps of monitoring the states of all cloth inspecting machines in real time, carrying out reasonable distribution when the cloth inspecting machines fail and cannot inspect cloth, and informing a cloth inspecting machine with a failed cloth inspecting responsible person and predicting delay time.

5. The automatic detection method of the cloth inspecting machine as claimed in claim 4, wherein the step S340 comprises the following steps:

step S341: detecting the states of all cloth inspecting machines in real time to analyze whether the cloth inspecting machines break down or not;

step S342: when the cloth inspecting machine fails, the cloth inspecting amount which cannot be finished by the corresponding cloth inspecting machine is actually distributed according to the ratio of the efficiencies of the rest cloth inspecting machines which normally operate in time, and the matched cloth areas are transported to the positions of the corresponding cloth inspecting machines through transport vehicles;

step S343: and informing a cloth inspecting machine with a fault of a cloth inspecting person in time and predicting delay time.

6. The automatic detection method of the cloth inspecting machine according to claim 5, wherein the step S341 comprises the following steps:

step S341. A: detecting whether the cloth inspecting machine is in an opening state;

step S341. B: when the cloth inspecting machine is in an open state and the cloth inspecting is stopped, the corresponding cloth inspecting machine is judged to have a fault.

7. The automatic detection method of the cloth inspecting machine according to claim 5, characterized in that: step S343 includes:

step S343. A: constructing a fourth database in which the phone number of the person in charge of the cloth inspection is stored;

step S343. B: calling the mobile phone number of the corresponding responsible person in the fourth database and prompting the mobile phone number through a short message prompter;

step S343. C: based on the cloth inspecting area distributed due to the failure of the cloth inspecting machine at present, the cloth inspecting area is selected as dividend, the cloth inspecting efficiency of the cloth inspecting machine distributed to the corresponding cloth inspecting area is selected as divisor, the redundant cloth inspecting time of the corresponding cloth inspecting machine is calculated and is notified to a responsible person in charge of cloth inspecting through short messages, and meanwhile, the responsible person in charge of cloth inspecting is notified of the position of the failed cloth inspecting machine.

8. The automatic detection method for cloth inspecting machine according to claim 7, wherein the mode of notifying the cloth inspecting person in step s343.c is a voice notification mode.

Technical Field

The invention relates to the technical field of textile equipment, in particular to an automatic detection method of a cloth inspecting machine.

Background

The cloth inspecting machine is a set of necessary special equipment for detecting extra-large-breadth, double-breadth and single-breadth cloth such as cotton, wool, hemp, silk, chemical fiber and the like before production in the clothing industry. The cloth inspecting machine automatically completes length recording and package finishing work, is provided with an electronic defect detecting device, and assists cloth inspecting operation and printing output through computer statistical analysis.

The cloth inspection machine suitable for whether inspection decorative cloth (mainly used processing pillowcase, embracing pillowcase and mattress) is defective even accomplish the cloth inspection automatically and detect, but because the cloth inspection total amount is more, often participate in the cloth inspection machine of cloth inspection also more than one, the work efficiency of different cloth inspection machines is also different moreover to often distribute the inequality when distributing the cloth piece to different cloth inspection machines inspection, influence holistic cloth inspection efficiency, there is the space of improvement still.

Disclosure of Invention

The invention aims to provide an automatic detection method of a cloth inspecting machine, which reasonably distributes the area of cloth blocks to be inspected based on the cloth inspecting efficiency of different cloth inspecting machines, thereby improving the cloth inspecting efficiency of finishing all the cloth blocks.

The above object of the present invention is achieved by the following technical solutions:

the automatic detection method of the cloth inspecting machine comprises the following steps:

step S100: acquiring the area of a cloth block needing cloth inspecting by a cloth inspecting machine in real time;

step S200: determining the time for inspecting the cloth of the corresponding cloth block based on the cloth inspecting efficiency of the cloth inspecting machine;

step S300: based on the real-time situation of the total task of cloth inspection and different cloth inspection machines, the cloth inspection task of the cloth inspection machine is intelligently distributed so as to improve the cloth inspection efficiency.

By adopting the technical scheme, the cloth inspecting time required by the corresponding cloth can be determined based on the cloth inspecting efficiency of the cloth inspecting machine through the steps S100 and S200, and the setting of the step S300 can be reasonably distributed based on the condition of the cloth inspecting total task.

The invention is further configured to: the automatic detection method of the cloth inspecting machine comprises the following steps of S100:

step S110: constructing a first database which stores the cloth block codes and the areas corresponding to the coded cloth blocks;

step S120: and shooting in real time to obtain the cloth block codes needing cloth inspecting by the cloth inspecting machine, and inquiring the area corresponding to the corresponding coded cloth block in the first database by taking the cloth block codes as an inquiry object.

By adopting the technical scheme, the area of the corresponding coding cloth can be effectively obtained through the combined setting of the step S110 and the step S120.

The invention is further configured to: an automatic detection method of a cloth inspecting machine, wherein the step S200 comprises the following steps:

step S210: constructing a second database which stores cloth inspecting machines, cloth inspecting areas of the corresponding cloth inspecting machines in unit time and positions of the corresponding cloth inspecting machines;

step S220: and taking the area corresponding to the corresponding coding cloth block as a dividend, calling the cloth inspecting area of the cloth inspecting machine in the second database in unit time as a divisor, and taking the obtained quotient as the cloth inspecting time of the corresponding coding cloth block.

By adopting the technical scheme, the cloth inspecting time consumed by acquiring the correspondingly coded cloth is effectively disclosed through the combined setting of the step S210 and the step S220.

The invention is further configured to: an automatic detection method of a cloth inspecting machine, wherein the step S300 comprises the following steps:

step S310: constructing a third database storing dates and total areas of the perches required by the corresponding dates;

step S320: cloth inspecting machines participating in cloth inspecting tasks are taken as query objects one by one, cloth inspecting efficiency of different cloth inspecting machines is obtained in a second database, and the cloth inspecting efficiency proportion of the different cloth inspecting machines is taken as the cloth inspecting area proportion of the different cloth inspecting machines;

step S330: inquiring the total area of the cloth inspection required by the corresponding date in a third database by taking the current day as an inquiry object, performing actual cloth inspection area distribution according to the proportion set in the step S320, and distributing cloth blocks according to the distributed area, wherein the area of each group of cloth blocks is consistent with the distributed area;

step S340: the method comprises the steps of monitoring the states of all cloth inspecting machines in real time, carrying out reasonable distribution when the cloth inspecting machines fail and cannot inspect cloth, and informing a cloth inspecting machine with a failed cloth inspecting responsible person and predicting delay time.

By adopting the technical scheme, the reasonable cloth inspecting distribution based on the actual situation of the cloth inspecting machine is effectively disclosed through the combined setting of the step S310, the step S320, the step S330 and the step S340, so that the overall cloth inspecting efficiency is improved.

The invention is further configured to: step S340 includes the steps of:

step S341: detecting the states of all cloth inspecting machines in real time to analyze whether the cloth inspecting machines break down or not;

step S342: when the cloth inspecting machine fails, the cloth inspecting amount which cannot be finished by the corresponding cloth inspecting machine is actually distributed according to the ratio of the efficiencies of the rest cloth inspecting machines which normally operate in time, and the matched cloth areas are transported to the positions of the corresponding cloth inspecting machines through transport vehicles;

step S343: and informing a cloth inspecting machine with a fault of a cloth inspecting person in time and predicting delay time.

By adopting the technical scheme, the reasonable distribution is effectively considered when the cloth inspecting machine fails through the combined setting of the step S341, the step S342 and the step S343.

The invention is further configured to: step S341 includes the steps of:

step S341. A: detecting whether the cloth inspecting machine is in an opening state;

step S341. B: when the cloth inspecting machine is in an open state and the cloth inspecting is stopped, the corresponding cloth inspecting machine is judged to have a fault.

By adopting the technical scheme, the combination of the step S341.A and the step S341.B effectively discloses how to judge whether the cloth inspecting machine fails.

The invention is further configured to: step S343 includes:

step S343. A: constructing a fourth database in which the phone number of the person in charge of the cloth inspection is stored;

step S343. B: calling the mobile phone number of the corresponding responsible person in the fourth database and prompting the mobile phone number through a short message prompter;

step S343. C: based on the cloth inspecting area distributed due to the failure of the cloth inspecting machine at present, the cloth inspecting area is selected as dividend, the cloth inspecting efficiency of the cloth inspecting machine distributed to the corresponding cloth inspecting area is selected as divisor, the redundant cloth inspecting time of the corresponding cloth inspecting machine is calculated and is notified to a responsible person in charge of cloth inspecting through short messages, and meanwhile, the responsible person in charge of cloth inspecting is notified of the position of the failed cloth inspecting machine.

By adopting the technical scheme, the reasonable distribution of the cloth blocks is effectively disclosed by the combined setting of the step S343.A, the step S343.B and the step S343.C when the cloth inspecting machine fails.

The invention is further configured to: the mode of notifying the cloth inspection responsible person mentioned in the step s343.c is a voice notification mode.

By adopting the technical scheme, the notification mode mentioned in the step S343.C is a voice notification mode, so that the user can better draw the attention of the cloth inspection responsible person when the user notifies the cloth inspection responsible person.

In conclusion, the beneficial technical effects of the invention are as follows: the cloth inspecting efficiency conditions of different cloth inspecting machines are effectively considered, the cloth inspecting machines are reasonably distributed, and the cloth inspecting efficiency of all cloth pieces is improved.

Drawings

Fig. 1 is a schematic diagram of the specific steps of the automatic detection method of the cloth inspecting machine of the present invention.

Fig. 2 is a detailed step diagram of step S100 in fig. 1.

Fig. 3 is a detailed step diagram of step S200 in fig. 1.

Fig. 4 is a detailed step diagram of step S300 in fig. 1.

Fig. 5 is a schematic diagram illustrating the detailed step of step S340 in fig. 4.

Fig. 6 is a detailed step diagram of step S341 in fig. 5.

Fig. 7 is a detailed step diagram of step S343 in fig. 5.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, the automatic detection method of the cloth inspecting machine disclosed by the invention comprises the following steps: step S100: acquiring the area of a cloth block needing cloth inspecting by a cloth inspecting machine in real time; step S200: determining the time for inspecting the cloth of the corresponding cloth block based on the cloth inspecting efficiency of the cloth inspecting machine; step S300: based on the real-time situation of the total task of cloth inspection and different cloth inspection machines, the cloth inspection task of the cloth inspection machine is intelligently distributed so as to improve the cloth inspection efficiency.

As shown in fig. 2, further considering the area of the cloth actually required to be inspected by the cloth inspecting machine, step S100 includes: step S110: constructing a first database which stores the cloth block codes and the areas corresponding to the coded cloth blocks; step S120: and shooting in real time to obtain the cloth block codes needing cloth inspecting by the cloth inspecting machine, and inquiring the area corresponding to the corresponding coded cloth block in the first database by taking the cloth block codes as an inquiry object.

As shown in fig. 3, in addition to the fact that the time required for cloth inspection of different cloth pieces can be obtained in the actual use process, the step S200 includes the following steps: step S210: constructing a second database which stores cloth inspecting machines, cloth inspecting areas of the corresponding cloth inspecting machines in unit time and positions of the corresponding cloth inspecting machines; step S220: and taking the area corresponding to the corresponding coding cloth block as a dividend, calling the cloth inspecting area of the cloth inspecting machine in the second database in unit time as a divisor, and taking the obtained quotient as the cloth inspecting time of the corresponding coding cloth block.

As shown in fig. 4, in addition to considering how to perform cloth piece distribution based on the efficiency conditions of different cloth inspecting machines, so as to improve the efficiency of cloth inspecting, step S300 includes the following steps: step S310: constructing a third database storing dates and total areas of the perches required by the corresponding dates; step S320: cloth inspecting machines participating in cloth inspecting tasks are taken as query objects one by one, cloth inspecting efficiency of different cloth inspecting machines is obtained in a second database, and the cloth inspecting efficiency proportion of the different cloth inspecting machines is taken as the cloth inspecting area proportion of the different cloth inspecting machines; step S330: and querying the total area of the cloth inspection required by the corresponding date in a third database by taking the current day as a query object, performing actual cloth inspection area distribution according to the proportion set in the step S320, and distributing cloth blocks according to the distributed area, wherein the area of each group of cloth blocks is consistent with the distributed area. Step S340: the method comprises the steps of monitoring the states of all cloth inspecting machines in real time, carrying out reasonable distribution when the cloth inspecting machines fail and cannot inspect cloth, and informing a cloth inspecting machine with a failed cloth inspecting responsible person and predicting delay time.

As shown in fig. 5, and in need of further considering the failure of the cloth inspecting machine, step S340 includes the following steps: step S341: detecting the states of all cloth inspecting machines in real time to analyze whether the cloth inspecting machines break down or not; step S342: when the cloth inspecting machine fails, the cloth inspecting amount which cannot be finished by the corresponding cloth inspecting machine is actually distributed according to the ratio of the efficiencies of the rest cloth inspecting machines which normally operate in time, and the matched cloth areas are transported to the positions of the corresponding cloth inspecting machines through transport vehicles; step S343: and informing a cloth inspecting machine with a fault of a cloth inspecting person in time and predicting delay time.

As shown in fig. 6, in addition, specifically how to analyze whether the cloth inspecting machine has a fault, step S341 includes the following steps: step S341. A: detecting whether the cloth inspecting machine is in an opening state; step S341. B: when the cloth inspecting machine is in an open state and the cloth inspecting is stopped, the corresponding cloth inspecting machine is judged to have a fault.

As shown in fig. 7, in addition, in consideration of notifying the responsible person of the location of the malfunctioning cloth inspecting machine and the corresponding cloth inspecting machine, step S343 includes: step S343. A: constructing a fourth database in which the phone number of the person in charge of the cloth inspection is stored; step S343. B: calling the mobile phone number of the corresponding responsible person in the fourth database and prompting the mobile phone number through a short message prompter; step S343. C: based on the cloth inspecting area distributed due to the failure of the cloth inspecting machine at present, the cloth inspecting area is selected as dividend, the cloth inspecting efficiency of the cloth inspecting machine distributed to the corresponding cloth inspecting area is selected as divisor, the redundant cloth inspecting time of the corresponding cloth inspecting machine is calculated and is notified to a person in charge of cloth inspecting through a short message, and meanwhile, the person in charge of cloth inspecting is notified of the position of the failed cloth inspecting machine, wherein the method for notifying the person in charge of cloth inspecting is a voice notification method.

The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.