阅读说明：本技术 双通道滤波器自动调试装置 (Automatic debugging device for double-channel filter ) 是由 代杨帆 屈红军 李明 杨涛 曾旋焱 曹首科 邵露 吴国彪 柳其硕 薛小鹏 于 2019-10-28 设计创作，主要内容包括：本发明涉及一种双通道滤波器自动调试装置,包括安装在机架上的滤波器输送线、调试工作台和中转机械手；所述滤波器输送线位于机架的前部；所述调试工作台有两个,两个调试工作台均位于滤波器输送线的一侧,两个调试工作台左右对称布置；每个调试工作台配备一台移栽机械手,所述移栽机械手用于在滤波器输送线和调试工作台之间运送滤波器产品；每个调试工作台还配备一台调谐螺钉调试机构,所述调谐螺钉调试机构位于调试工作台的上方,用于调试位于调试工作台上的滤波器产品；所述中转机械手位于两个调试工作台之间,用于在两个调试工作台之间运送滤波器产品。本发明用于解决目前行业内对滤波器信号频率的调试基本为人工手动调试,效率低下的问题。(The invention relates to an automatic debugging device of a double-channel filter, which comprises a filter conveying line, a debugging workbench and a transfer manipulator, wherein the filter conveying line, the debugging workbench and the transfer manipulator are arranged on a rack; the filter conveying line is positioned at the front part of the rack; the filter debugging device comprises two debugging working tables, wherein the two debugging working tables are positioned on one side of a filter conveying line and are symmetrically arranged left and right; each debugging workbench is provided with a transplanting manipulator which is used for conveying filter products between the filter conveying line and the debugging workbench; each debugging workbench is also provided with a tuning screw debugging mechanism, and the tuning screw debugging mechanism is positioned above the debugging workbench and used for debugging a filter product positioned on the debugging workbench; the transfer manipulator is positioned between the two debugging workbenches and used for conveying the filter product between the two debugging workbenches. The invention is used for solving the problems that the debugging of the filter signal frequency in the prior art is basically manual debugging and has low efficiency.)

1. The utility model provides a two channel filter automatic debugging device which characterized in that: the device comprises a filter conveying line (2), a debugging workbench (3), a tuning screw debugging mechanism (4), a transplanting manipulator (5) and a transfer manipulator (6) which are arranged on a rack (7); the filter conveying line (2) is positioned at the front part of the rack (7); the filter debugging device is characterized in that the number of the debugging workbenches (3) is two, the two debugging workbenches (3) are located on one side of the filter conveying line (2), and the two debugging workbenches (3) are arranged in a left-right symmetrical mode; each debugging working table (3) is provided with a transplanting mechanical arm (5), and the transplanting mechanical arm (5) is used for conveying the filter products (1) between the filter conveying line (2) and the debugging working table (3); each debugging workbench (3) is also provided with a tuning screw debugging mechanism (4), and the tuning screw debugging mechanism (4) is positioned above the debugging workbench (3) and is used for debugging the filter product (1) positioned on the debugging workbench (3); the transfer manipulator (6) is positioned between the two debugging workbenches (3) and is used for conveying the filter product (1) between the two debugging workbenches (3).

2. The dual-channel filter auto-debugging device according to claim 1, wherein: the filter conveying line (2) comprises a finished product conveying line (21) and a to-be-debugged product conveying line (22), the finished product conveying line (21) and the to-be-debugged product conveying line (22) are arranged in parallel, the to-be-debugged product conveying line (22) is used for inputting a to-be-debugged filter product (1), and the finished product conveying line (21) is used for outputting the debugged filter product (1); the finished product conveying line (21) and the to-be-debugged product conveying line (22) are opposite in conveying direction.

3. The dual-channel filter auto-debugging device according to claim 2, wherein: a proximity switch (23) for detecting the position of the filter product (1) and a blocking cylinder (24) for blocking the filter product (1) from advancing are arranged on the side edge of the to-be-debugged product conveying line (22), and the proximity switch (23) is positioned in front of the blocking cylinder (24) or is positioned right opposite to the blocking cylinder (24); the side of the finished product conveying line (21) is provided with a proximity switch (23) for detecting the position of the filter product (1) and a blocking cylinder (24) for blocking the filter product (1) from advancing, and the proximity switch (23) is located in front of the blocking cylinder (24).

4. The dual-channel filter auto-debugging device according to claim 1, wherein: debugging workstation 3 is equipped with filter product (1) and lays the station including debugging rack (31), debugging rack (31) upper surface, both sides respectively are equipped with one spacing cylinder (32) around laying the station, spacing cylinder (32) are used for limiting filter product (1) and remove.

5. The dual-channel filter auto-debugging device according to claim 4, wherein: a positioning column (37) used for positioning the filter product (1) is arranged at the placing station; the filter product (1) comprises a debugging tool (14), the filter is installed on the debugging tool (14), and a positioning hole matched with the positioning column (37) is formed in the debugging tool (14).

6. The dual-channel filter auto-debugging device according to claim 4, wherein: the debugging rack (31) is also provided with an automatic connecting mechanism, the automatic connecting mechanism comprises two plugging cylinders, plugging joints (36) used for being connected with the network analyzer (8) are arranged on the two plugging cylinders, and the two plugging joints (36) are respectively plugged with two connector joints (13) of the same channel of the filter product (1) through the plugging cylinders; the two plugging cylinders are respectively a first plugging cylinder (33) and a second plugging cylinder (34), the first plugging cylinder (33) is positioned below the placing station, a through hole is formed in the position of the placing station corresponding to the connector joint (13) on the lower surface of the filter product (1), and the through hole is used for enabling the plugging joint (36) on the first plugging cylinder (33) to pass through and realizing plugging and unplugging actions of the connector joint (13) on the lower surface of the filter product (1); debugging rack (31) inboard is equipped with stretch out cylinder (35), the expansion end at stretch out cylinder (35) is installed in second plug cylinder (34), stretch out cylinder (35) and be used for driving second plug cylinder (34) horizontal migration.

7. The dual-channel filter auto-debugging device according to claim 1, wherein: the tuning screw debugging mechanism (4) comprises a debugging support (42), and the debugging support (42) is installed on the rack (7) through a lifting mechanism (41); the debugging support (42) is provided with debugging motors (43), and the number of the debugging motors (43) is the same as that of tuning screws (11) corresponding to one channel of the filter product (1); an output shaft of each debugging motor (43) is connected with a telescopic universal joint transmission shaft (45), and the lower end of each telescopic universal joint transmission shaft (45) is connected with a batch head assembly for rotatably adjusting the tuning screw (11); the position distribution of all the batch head components is matched with the position distribution of the tuning screws (11) corresponding to one channel.

8. The dual-channel filter auto-debugging device according to claim 7, wherein: the telescopic universal joint transmission shaft (45) comprises an elastic telescopic transmission shaft, and universal joints used for being connected with an output shaft of the debugging motor (43) and the bit assembly are respectively arranged at two ends of the elastic telescopic transmission shaft; the lower end of the debugging support (42) is provided with a batch head positioning mechanism, the batch head positioning mechanism is provided with positioning holes, the number and the position of the positioning holes are matched with the tuning screws (11) corresponding to one channel, and the batch head components are respectively inserted into the corresponding positioning holes; the batch head assembly comprises a batch head sleeve (47) and a batch head (46) inserted in the batch head sleeve (47); the batch head positioning mechanism comprises a sleeve positioning seat (49) and a batch head positioning plate (48), wherein the sleeve positioning seat (49) is installed at the lower end of the debugging support (42), the batch head positioning plate (48) is installed at the lower end of the sleeve positioning seat (49), and the sleeve positioning seat (49) and the batch head positioning plate (48) are respectively provided with a positioning hole for inserting the batch head sleeve (47) and the batch head (46).

9. The dual-channel filter auto-debugging device according to claim 7, wherein: the debugging support (42) is two-layer mechanism from top to bottom, debugging motor (43) distribute two-layer about debugging support (42), and debugging motor (43) that are located the lower floor are direct to be connected with telescopic universal joint transmission shaft (45), and debugging motor (43) that are located the upper strata are connected with telescopic universal joint transmission shaft (45) through install transfer line (44) additional on the output shaft.

10. The dual-channel filter auto-debugging device according to claim 1, wherein: the transplanting manipulator (5) comprises a cross sliding table module (51) arranged on the rack (7), a first product clamping jaw (52) used for clamping a filter product (1) is arranged on the cross sliding table module (51), and the cross sliding table module (51) is used for controlling the first product clamping jaw (52) to move in the front-back direction and the up-down direction; transfer manipulator (6) are including installing lift cylinder (61) in frame (7), rotating electrical machines (62) are installed to the expansion end of lift cylinder (61), be equipped with swivelling joint board (63) on the output shaft of rotating electrical machines (62), second product clamping jaw (64) that are used for pressing from both sides filter product (1) are installed to swivelling joint board (63) tip, the rotatory coverage of second product clamping jaw (64) includes two debugging workstations (3).

Technical Field

The invention belongs to the field of filter debugging, and particularly relates to an automatic debugging device for a dual-channel filter.

Background

From the beginning of the development of telecommunications, filters have played an important role in circuits, and have been continuously developed along with the development of communication technology. In the field of modern communication technology, however, almost none of the branches is affected by digital filtering techniques. Source coding, channel coding, modulation, multiplexing, data compression, adaptive channel equalization, etc., all use digital filters widely, and especially in applications such as digital communication, network communication, image communication, etc., the digital filters are far from being used, and are almost impossible. With the advent of the 5G era, new communication systems are required to develop a technology capable of extracting and detecting signals in a specific frequency band, and the development of such technology has further accelerated the research and development of filter technology, and new 5G filters have been in the production of compact drums. The filter is a microwave device for limiting the working frequency band of the base station, and is divided into four filters, namely a low-pass filter, a high-pass filter, a band-pass filter and a band-stop filter according to the frequency band of a passing signal. Each filter has a predetermined frequency range. In the test device, the interference noise can be filtered or the frequency spectrum can be analyzed by utilizing the frequency selection function of the filter.

The filter needs to adjust to proper frequency for signals of different wave bands, and the filter can transmit signals of required frequency. The filter is provided with a plurality of tuning screws, and signals of different frequencies are emitted through the height of the tuning screws on the surface of the filter. The filter in fig. 10 and 11 is a cavity dual-channel filter, and there are two channels, and two sets of tuning screws corresponding to the two channels are symmetrically arranged on the filter and are symmetrical to a connecting line of centers of two positioning pin holes on the filter (i.e. the chain line in fig. 10); wherein the two connector joints of each channel are distributed on the front and back surfaces of the filter and are respectively positioned at the two ends of the filter. At present, the debugging of the filter signal frequency in the industry is basically manual debugging, a network analyzer is firstly connected with two connector joints of one channel, and then tuning screws of corresponding channels are adjusted one by one, so that the efficiency is low.

Disclosure of Invention

The invention aims to provide an automatic debugging device of a dual-channel filter, which is used for solving the problems that the debugging of the signal frequency of the filter in the prior art is basically manual debugging and the efficiency is low.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

the utility model provides a two channel filter automatic debugging device which characterized in that: the device comprises a filter conveying line 2, a debugging workbench 3, a tuning screw debugging mechanism 4, a transplanting manipulator 5 and a transfer manipulator 6 which are arranged on a rack 7; the filter conveying line 2 is positioned at the front part of the frame 7; the filter debugging device comprises two debugging workbenches 3, wherein the two debugging workbenches 3 are located on one side of a filter conveying line 2, and the two debugging workbenches 3 are arranged in a bilateral symmetry mode; each debugging working table 3 is provided with a transplanting manipulator 5, and the transplanting manipulator 5 is used for conveying the filter products 1 between the filter conveying line 2 and the debugging working table 3; each debugging workbench 3 is also provided with a tuning screw debugging mechanism 4, and the tuning screw debugging mechanism 4 is positioned above the debugging workbench 3 and used for debugging the filter product 1 positioned on the debugging workbench 3; the transfer robot 6 is located between the two debugging tables 3, and is configured to transport the filter product 1 between the two debugging tables 3.

Further, the filter conveying line 2 comprises a finished product conveying line 21 and a to-be-debugged product conveying line 22, the finished product conveying line 21 and the to-be-debugged product conveying line 22 are arranged in parallel, the to-be-debugged product conveying line 22 is used for inputting a filter product 1 to be debugged, and the finished product conveying line 21 is used for outputting the filter product 1 after debugging.

Further, the conveying directions of the finished product conveying line 21 and the to-be-debugged product conveying line 22 are opposite.

Further, a proximity switch 23 for detecting the position of the filter product 1 and a blocking cylinder 24 for blocking the filter product 1 from advancing are arranged on the side of the to-be-debugged product conveying line 22, and the proximity switch 23 is located in front of the blocking cylinder 24 or located right opposite to the blocking cylinder 24.

Further, a proximity switch 23 for detecting the position of the filter product 1 and a blocking cylinder 24 for blocking the filter product 1 from advancing are arranged on the side of the finished product conveying line 21, and the proximity switch 23 is located in front of the blocking cylinder 24.

Further, debugging workstation 3 is equipped with filter product 1 and lays the station including debugging rack 31, debugging rack 31 upper surface, both sides respectively are equipped with a spacing cylinder 32 around laying the station, spacing cylinder 32 is used for limiting the removal of filter product 1.

Further, a positioning column 37 for positioning the filter product 1 is arranged at the placing station.

Further, the filter product 1 includes a debugging tool 14, the filter is installed on the debugging tool 14, and the debugging tool 14 is provided with a positioning hole matched with the positioning column 37.

Further, the debugging bench 31 is further provided with an automatic connection mechanism, the automatic connection mechanism includes two plugging cylinders, the two plugging cylinders are respectively provided with a plugging joint 36 for connecting with the network analyzer 8, and the two plugging joints 36 are respectively plugged with the two connector joints 13 of the same channel of the filter product 1 through the plugging cylinders.

Further, the two plugging cylinders are respectively a first plugging cylinder 33 and a second plugging cylinder 34, the first plugging cylinder 33 is located below the placing station, a through hole is formed in the position of the placing station corresponding to the connector joint 13 on the lower surface of the filter product 1, and the through hole is used for allowing the plugging joint 36 on the first plugging cylinder 33 to pass through and realizing plugging and unplugging of the connector joint 13 on the lower surface of the filter product 1; the debugging rack 31 inboard is equipped with stretch out cylinder 35, the expansion end at stretch out cylinder 35 is installed to second plug cylinder 34, stretch out cylinder 35 is used for driving second plug cylinder 34 horizontal migration.

Further, the tuning screw adjusting mechanism 4 comprises an adjusting bracket 42, and the adjusting bracket 42 is mounted on the rack 7 through a lifting mechanism 41; the debugging support 42 is provided with debugging motors 43, and the number of the debugging motors 43 is the same as that of the tuning screws 11 corresponding to one channel of the filter product 1; an output shaft of each debugging motor 43 is connected with a telescopic universal joint transmission shaft 45, and the lower end of the telescopic universal joint transmission shaft 45 is connected with a screwdriver head assembly for rotatably adjusting the tuning screw 11; the position distribution of all the bit assemblies is matched with the position distribution of the tuning screws 11 corresponding to one channel.

Further, the telescopic universal joint transmission shaft 45 comprises an elastic telescopic transmission shaft, and universal joints used for being connected with the output shaft of the debugging motor 43 and the bit assembly are respectively arranged at two ends of the elastic telescopic transmission shaft.

Furthermore, a batch head positioning mechanism is arranged at the lower end of the debugging support 42, positioning holes are arranged on the batch head positioning mechanism, the number and the position of the positioning holes are matched with the tuning screws 11 corresponding to one channel, and the batch head components are respectively inserted into the corresponding positioning holes.

Further, the batch head assembly comprises a batch head sleeve 47 and a batch head 46 inserted in the batch head sleeve 47; the batch head positioning mechanism comprises a sleeve positioning seat 49 and a batch head positioning plate 48, the sleeve positioning seat 49 is installed at the lower end of the debugging support 42, the batch head positioning plate 48 is installed at the lower end of the sleeve positioning seat 49, and the sleeve positioning seat 49 and the batch head positioning plate 48 are respectively provided with a positioning hole for inserting the batch head sleeve 47 and the batch head 46.

Furthermore, the debugging support 42 is a two-layer mechanism, the debugging motors 43 are distributed on the two layers of the debugging support 42, the debugging motors 43 on the lower layer are directly connected with the telescopic universal joint transmission shaft 45, and the debugging motors 43 on the upper layer are connected with the telescopic universal joint transmission shaft 45 by additionally arranging the transmission rods 44 on the output shafts.

Further, the transplanting manipulator 5 includes the cross sliding table module 51 installed on the frame 7, be equipped with the first product clamping jaw 52 that is used for pressing from both sides the filter product 1 on the cross sliding table module 51, the cross sliding table module 51 is used for controlling the motion of first product clamping jaw 52 in front and back direction and up-and-down direction.

Further, the transfer manipulator 6 is including installing the lift cylinder 61 in frame 7, the rotating electrical machines 62 is installed to the expansion end of lift cylinder 61, be equipped with swivel connected plate 63 on the output shaft of rotating electrical machines 62, the second product clamping jaw 64 that is used for pressing from both sides the filter product 1 is installed to swivel connected plate 63 tip, the rotatory coverage of second product clamping jaw 64 includes two debugging workstations 3.

The invention has the beneficial effects that:

(1) the device is used for solving the problems that the debugging of the signal frequency of the filter in the current industry is basically manual debugging and the efficiency is low; realize full automatic debugging, improve production efficiency. The device can be used for online production, a manual feeding platform is arranged at the front end, a person feeds products on the manual feeding platform, the products are put into a product tool and flow into equipment along with the line, the products flow back to the manual feeding platform after debugging is finished, and the finished products are taken away manually.

(2) According to the device, the transmission line bodies are arranged in a double-line mode, products enter from the to-be-debugged product transmission line and flow out from the finished product transmission line after debugging is finished, mixing of finished products and debugged products is avoided, and production efficiency is improved.

(3) The upper layer and the lower layer of the debugging support in the device are designed, so that the single-layer arrangement is reduced, the size is huge, the space can be saved, and the structure is compact; and the phenomenon of blocking caused by overlarge angle of the telescopic universal joint transmission shaft can be prevented. All tuning screws in one channel are synchronously adjusted by a plurality of motors, so that synchronous debugging of the tuning screws in the channel is realized, and the efficiency is greatly improved (the traditional method is single screw rod debugging). And adopt telescopic universal joint transmission shaft, after changing the product, only need to change and criticize first locating plate, sleeve positioning seat and criticize the head, telescopic universal joint transmission shaft can freely change and criticize first sleeve and criticize the head.

Drawings

Fig. 1 is an overall schematic view of the present invention.

Fig. 2 is an enlarged schematic view of a portion a in fig. 1.

Fig. 3 is a perspective view of the filter transfer line.

Fig. 4 is a perspective view of a commissioning table.

Fig. 5 is a perspective view of a tuning screw adjustment mechanism.

Fig. 6 is a schematic view of the sleeve positioning seat and the batch head positioning plate.

Fig. 7 is a schematic view of the tuning screw adjustment mechanism in use.

Fig. 8 is a perspective view of the transplanting robot.

Fig. 9 is a schematic perspective view of the relay robot.

Fig. 10 is a schematic front view of a dual channel filter.

Fig. 11 is a schematic reverse side view of a dual channel filter.

In the figure: the filter comprises a filter product 1, tuning screws 11, positioning pin holes 12, connector joints 13 and a debugging tool 14;

the filter conveying line 2, the finished product conveying line 21, the to-be-debugged product conveying line 22, the proximity switch 23 and the blocking cylinder 24;

the device comprises a debugging workbench 3, a debugging rack 31, a limiting cylinder 32, a first plugging cylinder 33, a second plugging cylinder 34, an extending cylinder 35, a plugging joint 36 and a positioning column 37;

the device comprises a tuning screw debugging mechanism 4, a lifting mechanism (Z-axis linear module) 41, a debugging support 42, a debugging motor 43, a transmission rod 44, a telescopic universal joint transmission shaft 45, a batch head 46, a batch head sleeve 47, a batch head positioning plate 48 and a sleeve positioning seat 49;

a transplanting manipulator 5, a cross sliding table module 51 and a first product clamping jaw 52;

the transfer robot 6, the lifting cylinder 61, the rotating motor 62, the rotating connecting plate 63 and the second product clamping jaw 64;

a frame 7;

a network analyzer 8.

Detailed Description

For a better understanding of the present invention, the technical solutions of the present invention will be further described below with reference to the following examples and accompanying drawings.

As shown in fig. 1 to 11, the filter debugging apparatus of the embodiment includes a filter conveying line 2, a debugging table 3, a tuning screw debugging mechanism 4, a transplanting robot 5, and a transferring robot 6, which are mounted on a rack 7; the filter conveying line 2 is positioned at the front part of the frame 7; the debugging workbench 3 is provided with two channels (respectively used for debugging the filter product 1), the two debugging workbenches 3 are both positioned at one side of the filter conveying line 2, and the two debugging workbenches 3 are symmetrically arranged left and right (a symmetrical line can be a central line of the filter conveying line 2); each debugging working table 3 is provided with a transplanting manipulator 5, and the transplanting manipulator 5 is used for conveying the filter products 1 between the filter conveying line 2 and the debugging working table 3; each debugging workbench 3 is also provided with a tuning screw debugging mechanism 4, and the tuning screw debugging mechanism 4 is positioned above the debugging workbench 3 and used for debugging the filter product 1 positioned on the debugging workbench 3; the transfer robot 6 is located between the two debugging tables 3, and is configured to transport the filter product 1 between the two debugging tables 3.

As shown in fig. 3, the filter conveying line 2 includes a finished product conveying line 21 and an article to be debugged conveying line 22, the finished product conveying line 21 and the article to be debugged conveying line 22 are arranged side by side in parallel, the article to be debugged conveying line 22 is used for inputting (to the present automatic debugging apparatus) the filter product 1 to be debugged, and the finished product conveying line 21 is used for outputting (the present automatic debugging apparatus) the debugged filter product 1.

The side of the to-be-debugged product conveying line 22 is provided with a proximity switch 23 for detecting the position of the filter product 1 and a blocking cylinder 24 for blocking the filter product 1 from advancing, wherein the proximity switch 23 is positioned in front of the blocking cylinder 24 (front and back according to the conveying direction and front in the conveying direction) or is positioned right opposite to the blocking cylinder 24. When the proximity switch 23 detects the filter product 1, the blocking cylinder 24 is extended to prevent the filter product 1 from flowing away from the other end of the to-be-debugged product conveying line 22.

And a proximity switch 23 for detecting the position of the filter product 1 and a blocking cylinder 24 for blocking the filter product 1 from advancing are arranged on the side edge of the finished product conveying line 21, and the proximity switch 23 is positioned in front of the blocking cylinder 24. The blocking cylinder 24 is used for blocking the previous filter product 1, and when the proximity switch 23 detects the next filter product 1, the blocking cylinder 24 will release the previous filter product 1, so as to prevent backlog.

Preferably, the conveying directions of the finished product conveying line 21 and the to-be-debugged product conveying line 22 are opposite, so that the operation of one worker is facilitated.

As shown in fig. 4, the debugging workbench 3 comprises a debugging bench 31, a filter product 1 placing station is arranged on the upper surface of the debugging bench 31, a limiting cylinder 32 is respectively arranged on the front side and the rear side of the placing station, and the limiting cylinder 32 is used for limiting the movement of the filter product 1.

And a positioning column 37 for positioning the filter product 1 is arranged at the placing station. The filter product 1 comprises a debugging tool 14, the filter is installed on the debugging tool 14 (the filter product 1 which is convenient to transport and clamp is formed), and the debugging tool 14 is provided with a positioning hole matched with the positioning column 37.

The debugging bench 31 is further provided with an automatic connection mechanism, the automatic connection mechanism comprises two plugging cylinders, the two plugging cylinders are respectively provided with a plugging joint 36 connected with the network analyzer 8, and the two plugging joints 36 are respectively plugged with the two connector joints 13 of the same channel of the filter product 1 through the plugging cylinders. The two plugging cylinders are respectively a first plugging cylinder 33 and a second plugging cylinder 34, the first plugging cylinder 33 is positioned below the placing station, a through hole is formed in the position of the placing station corresponding to the connector joint 13 on the lower surface of the filter product 1, and the through hole is used for enabling the plugging joint 36 on the first plugging cylinder 33 to pass through and realizing plugging and unplugging actions of the connector joint 13 on the lower surface of the filter product 1; the debugging rack 31 is provided with a stretching cylinder 35 on the inner side, the second plugging cylinder 34 is installed at the movable end of the stretching cylinder 35, and the stretching cylinder 35 is used for driving the second plugging cylinder 34 (the plugging joint 36 on) to move horizontally. The function of the extension cylinder 35 is to move the plug connector 36 on the second plug cylinder 34 away from the position right above the filter product 1, so as to facilitate the taking and placing of the filter product 1.

As shown in fig. 5, 6 and 7, the tuning screw adjusting mechanism 4 includes an adjusting bracket 42, and the adjusting bracket 42 is mounted on the rack 7 through a lifting mechanism (Z-axis linear module) 41; the debugging support 42 is provided with debugging motors 43, and the number of the debugging motors 43 is the same as that of the tuning screws 11 corresponding to one channel of the filter product 1; an output shaft of each debugging motor 43 is connected with a telescopic universal joint transmission shaft 45, and the lower end of the telescopic universal joint transmission shaft 45 is connected with a screwdriver head assembly for rotatably adjusting the tuning screw 11; the position distribution of all the bit assemblies is matched with the position distribution of the tuning screws 11 corresponding to one channel. The batch head assembly comprises a batch head sleeve 47 and a batch head 46 inserted in the batch head sleeve 47 (the detailed structure refers to the application No. 2019104952143 of the patent of batch head quick-change structure and use method applied before the company).

The telescopic universal joint transmission shaft 45 comprises an elastic telescopic transmission shaft, and universal joints used for being connected with an output shaft of the debugging motor 43 and the batch head assembly are respectively arranged at two ends of the elastic telescopic transmission shaft. The elastic telescopic transmission shaft can be adjusted in a self-telescopic mode when filter products 1 with different thicknesses are debugged, so that the applicability is improved; the tuning screw 11 may also be pressed down to prevent slipping.

The lower end of the debugging support 42 is provided with a batch head positioning mechanism, the batch head positioning mechanism is provided with positioning holes, the number and the position of the positioning holes are matched with the tuning screws 11 corresponding to one channel, and the batch head components are respectively inserted into the corresponding positioning holes. The batch head positioning mechanism comprises a sleeve positioning seat 49 and a batch head positioning plate 48, the sleeve positioning seat 49 is installed at the lower end of the debugging support 42, the batch head positioning plate 48 is installed at the lower end of the sleeve positioning seat 49, and the sleeve positioning seat 49 and the batch head positioning plate 48 are respectively provided with a positioning hole for inserting the batch head sleeve 47 and the batch head 46.

The debugging support 42 is two-layer mechanism about, debugging motor 43 (even or divide equally) distributes two-layer about debugging support 42, and the debugging motor 43 that is located the lower floor directly is connected with telescopic universal joint transmission shaft 45, and the debugging motor 43 that is located the upper strata is connected with telescopic universal joint transmission shaft 45 through installing transfer line 44 additional on the output shaft.

The upper layer and the lower layer of the debugging support 42 are designed, so that the single-layer arrangement is reduced, the size is huge, the space can be saved, and the structure is compact; the jamming phenomenon caused by the overlarge angle of the telescopic universal joint transmission shaft 45 can be prevented. All the tuning screws 11 in one channel are synchronously adjusted by a plurality of motors, so that synchronous debugging of the tuning screws 11 in the channel is realized, and the efficiency is greatly improved (the traditional method is single screw debugging). And adopt telescopic universal joint transmission shaft 45, after changing the product, only need to change criticize first locating plate 48, sleeve positioning seat 49 and criticize head 46, telescopic universal joint transmission shaft 45 can freely change criticize first sleeve 47 and criticize head 46.

As shown in fig. 8, the transplanting manipulator 5 includes a cross slide module 51 installed on the frame 7, a first product clamping jaw 52 for clamping the filter product 1 is provided on the cross slide module 51, and the cross slide module 51 is used for controlling the movement of the first product clamping jaw 52 in the front-back direction and the up-down direction.

As shown in fig. 9, the transfer robot 6 includes a lifting cylinder 61 installed on the frame 7, a rotating motor 62 is installed at the movable end of the lifting cylinder 61, a rotating connection plate 63 is installed on an output shaft of the rotating motor 62, a second product clamping jaw 64 for clamping the filter product 1 is installed at the end of the rotating connection plate 63, and the rotating coverage of the second product clamping jaw 64 includes two debugging tables 3 (placing stations on the debugging tables).

The working process of the device is as follows: front end manual feeding, wherein a person feeds the filter product 1 on the front end manual feeding, and the filter product 1 is placed into the to-be-debugged product conveying line 22 and flows into the filter product conveying line 22 along with the to-be-debugged product conveying line; the right transplanting manipulator 5 takes the filter product 1 from the to-be-debugged product conveying line 22, then puts the filter product on the debugging workbench 3, after the filter product is positioned by the positioning column 37 and limited by the limiting cylinder 32, the plug-in connector 36 is plugged with the corresponding connector 13, the lifting mechanism 41 lowers the debugging support 42, the batch head 46 is plugged on the corresponding tuning screw 11, the debugging motor 43 is started, and all the tuning screws 11 in one channel are synchronously debugged; after debugging is finished, the filter product 1 is conveyed to another debugging workbench 3 through a transfer manipulator 6, and the debugging arrangement is repeated to finish the comprehensive debugging of the whole filter product 1; finally, the debugged filter product 1 is placed on a finished product conveying line 21 through a transplanting mechanical arm 5 on the left side, and then flows back to the front of the manual work, and the finished product is taken away by the manual work. The manufacture can also be carried out in a production line.

The above description is only an application example of the present invention, and certainly, the present invention should not be limited by this application, and therefore, the present invention is still within the protection scope of the present invention by equivalent changes made in the claims of the present invention.