Proportional pinch valve
阅读说明:本技术 比例夹管阀 (Proportional pinch valve ) 是由 内尔·巴奇 于 2018-05-30 设计创作,主要内容包括:一种用于控制连续流系统中的流体的压力的比例夹管阀(10),该比例夹管阀包括:砧座(22),该砧座用于夹压连续流系统中的一段管道(12);以及驱动机构,该驱动机构包括用于使砧座朝向管道(12)移动的移位元件。砧座(22)借助于弹性的弹簧元件(36)间接地联接至移位元件。弹性的弹簧元件(36)至少在管道(12)没有被完全夹紧的情况下为砧座(22)提供限定的游隙(即弹性),使得砧座(22)的移位由弹性的弹簧元件(36)进行力控制。一种利用这种比例夹管阀(10)来控制连续流系统中的流体的压力的方法。(A proportional pinch valve (10) for controlling the pressure of a fluid in a continuous flow system, the proportional pinch valve comprising: an anvil (22) for crimping a length of pipe (12) in a continuous flow system; and a drive mechanism comprising a displacement element for moving the anvil towards the pipe (12). The anvil (22) is indirectly coupled to the displacement element by means of an elastic spring element (36). The resilient spring element (36) provides a defined play (i.e. resilience) to the anvil (22) at least in case the tube (12) is not fully clamped, such that the displacement of the anvil (22) is force controlled by the resilient spring element (36). A method of controlling the pressure of a fluid in a continuous flow system using such a proportional pinch valve (10).)
1. A proportional pinch valve (10) for controlling pressure in a continuous flow system, the proportional pinch valve (10) comprising:
an anvil (22), the anvil (22) for crimping a section of tubing (12) in the continuous flow system, and
a drive mechanism comprising a displacement element for moving the anvil towards the pipe (12),
the anvil (22) is indirectly coupled to the displacement element by means of an elastic spring element (36),
the resilient spring element (36) provides a defined play for the anvil (22) at least in case the tube (12) is not fully clamped, such that a displacement of the anvil (22) is force-controlled by the resilient spring element (36).
2. Proportional pinch valve (10) according to claim 1, characterized in that the spring element (36) is a helical spring.
3. Proportional pinch valve (10) according to claim 1 or 2, characterized in that the displacement element is a lead screw nut (32) arranged on a lead screw (34).
4. Proportional pinch valve (10) according to claims 2 and 3, characterized in that one end of the helical spring is supported on the lead screw nut (32) and the other end of the helical spring is supported on the anvil (22).
5. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the drive mechanism comprises an automatic drive, preferably a stepper motor (40), for displacing the displacement element.
6. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a support member (16) and a cover plate (18), the support member (16) having one or more receptacles (14), the cover plate (18) cooperating with the support member (16) to hold the tubing (12).
7. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the length of the front surface of the anvil (22) contacting the tubing (12) is greater than 5mm, preferably in the range of 5mm to 10mm, for the diameter of the tubing (12) that is not pinched.
8. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a ridge (50) protruding from the front surface of the anvil (22) facing the pipe (12).
9. Proportional pinch valve (10) according to claim 8, characterized in that the ridge (50) extends perpendicular to the longitudinal direction of the tube (12).
10. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a seal, preferably a rubber diaphragm (26), for sealing a free space (28) around the pinched pipe (12) against the drive mechanism.
11. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a pin (44) coupled to the shifting element, the pin (44) cooperating with a slot (46) disengaged from the shifting element to prevent accidental rotation of the shifting element.
12. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a position sensor (48) for detecting at least the home position of the shifting element.
13. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the shifting element is displaceable into an end position in which the tubing (12) is fully clamped, in which it is in contact with the anvil (22).
14. Proportional pinch valve (10) according to any of claims 1 to 12, characterized in that the shifting element is displaceable into an end position in which the tubing (12) is fully clamped, in which it is not in contact with the anvil (22).
15. Proportional pinch valve (10) according to any of the preceding claims, characterized in that the proportional pinch valve (10) has a switching mechanism for switching the drive mechanism between a first mode, in which the anvil (22) is directly coupled to the displacement element, and a second mode, in which the anvil (22) is indirectly coupled to the displacement element by means of the spring element (36).
16. A method of controlling the pressure of a fluid in a continuous flow system using a proportional pinch valve (10) according to any of the preceding claims.
17. Method according to claim 16, characterized in that the resilient spring element (36) provides a defined play for the anvil (22) at least in case the tube (12) is not fully clamped, so that the displacement of the anvil (22) is force-controlled by the resilient spring element (36).
18. A method according to claim 17, wherein the pinched surfaces of the tube (12) are urged apart against the bias of the resilient spring element (36) in response to back pressure acting on fluid flowing through the tube (12).
19. The method of any one of claims 16 to 18, wherein the continuous flow system is a cross-flow filtration system.
Technical Field
The invention relates to a proportional pinch valve (proportional pinch valve) for controlling the pressure in continuous flow systems, in particular in cross-flow filtration systems. The invention also relates to a method of controlling the pressure of a fluid in a continuous flow system using a proportional pinch valve.
Background
In accordance with the basic working principle of pinch valves, pinch valves generally employ a member that acts directly on a length of elastic process tubing. Pushing the tubes together will create a seal that is comparable to the permeability (permeability) of the tubes. Pinch valves are commonly used to control the pressure of media in applications where the media needs to be completely isolated from any internal valve parts or traps. Thus, pinch valves are preferred for use in sterile single use systems. While standard proportional valves for controlling pressure are typically designed not to provide a simple disposable flow path, pinch valves allow the use of a clean and very low cost disposable flow path-i.e., the process tube itself. The process piping may be made, for example, of an elastomeric material suitable for gamma sterilization.
However, pinch valves are typically used only for simple on/off flow control. In theory, a small solenoid actuated pinch valve for small pipes might be designed for optimal proportional control, but in practice, the pinch valve is usually designed only as a shut-off valve. It must also be considered that larger pipes and/or higher pressures require higher pinch pressures, and that the solenoid-driven pinch valves thus become large and expensive. Accordingly, larger pinch valves typically use a motor driven lead screw or ball screw to move an anvil to directly pinch the tubing.
An important problem when using pinch valves for proportional control is the fact that small changes in the size of the "pinch" inside the pipe cause large changes in pressure or flow. This means that small movements of the crimp anvil can result in large changes in pressure or flow. This can result in coarse pressure or flow control and/or frequent control point changes during operation. To achieve good control, a slight movement of the anvil of about 1 micron is required, but still does not necessarily result in stable control. Very little motion can be achieved by using a high resolution lead screw and/or other precision mechanism. However, a high resolution lead screw will typically only move at a low linear speed, which can be problematic when a valve needs to be opened or closed quickly.
Disclosure of Invention
It is an object of the present invention to provide a low cost pinch valve that allows stable proportional control of pressure over a wide operating range.
The above problem is solved by a proportional pinch valve according to claim 1. Advantageous and convenient embodiments of the invention are apparent from the dependent claims.
The present invention provides a proportional pinch valve for controlling pressure in a continuous flow system. The proportional pinch valve comprises: an anvil for crimping a length of pipe in a continuous flow system; and a drive mechanism comprising a displacement element for moving the anvil towards the pipe. According to the invention, the anvil is indirectly coupled to the displacement element by means of an elastic spring element. The resilient spring element provides a defined play (i.e. resilience) for the anvil at least in case the tube is not fully clamped, such that the displacement of the anvil is force controlled by the resilient spring element. This means that the anvil is not simply pressed into the pipe by the moving displacement element. According to the invention, the pinching of the tube is controlled exactly by the force applied to the anvil via the spring element interposed between the displacement element and the anvil. The present invention makes use of the following findings: changing from a displacement controlled anvil used in a typical design to a force controlled anvil implemented in the present invention provides significant advantages in pressure control. In a typical design, the pressure control is very sensitive to the displacement caused by the drive mechanism, since the anvil is directly coupled to the displacement element and acts directly on the pipe. This means that the pinching of the pipe is directly proportional to the movement of the displacement element. However, these common designs do not take into account the effects of back pressure caused by the medium flowing through the conduit and its possible variations during operation. For example, if the back pressure increases, the flow through the pinched conduit cannot be increased to offset the increase in pressure. In contrast, in the design according to the invention, the anvil has a defined "play" (i.e. elasticity) when the pipe is pinched, since the pipe is coupled to the elastic spring element. Thus, if the back pressure increases at a given nip pressure, the increased fluid pressure will be able to force the pinched surfaces of the tubing apart, resulting in an increased flow rate. This makes the pressure set point more stable and reduces control sensitivity. In this way, the proportional pinch valve according to the invention also advantageously provides the basic function of a pressure relief valve, which will be discussed further below in connection with the preferred embodiments.
The contemplated application of the present invention is to control the pressure in an ultrafiltration/diafiltration (UF/DF) system, but is not so limited. As already indicated, a basic advantage of the present invention is the stable pressure control over a wide pressure range for a low cost disposable flow path.
According to a preferred embodiment of the proportional pinch valve, the resilient spring element is a helical spring. The coil spring can be easily incorporated in the drive mechanism. Coil springs with appropriate spring rates are generally readily available depending on the application and the force/displacement performance desired. However, a specially configured gas cylinder or suitable elastomeric member may be used in place of the coil spring.
The displacement element used in the drive mechanism is preferably a lead screw nut arranged on the lead screw. The lead screw can be easily rotated by a stepper motor or a handwheel, and the lead screw nut translates this rotational motion into the required linear motion. The lead screw and lead screw nut are well proven linkage components and can be selected according to given requirements.
In the combination of a lead screw and a lead screw nut used in the drive mechanism and a coil spring used as a spring element, one end of the coil spring may be supported on the lead screw nut and the other end of the coil spring may be supported on the anvil to provide the required resilient coupling.
In an automatic version of the proportional pinch valve, the drive mechanism comprises an automatic drive, preferably a stepper motor, for displacing the displacement element. The stepping motor has the following advantages: as long as the motor is carefully sized in terms of torque and speed relative to the application, the position of the motor can be commanded to move and hold in one of a plurality of equal steps without any feedback sensors.
To retain and secure the tubing in the proportional pinch valve, a support member having one or more receptacles and a cover plate cooperating with the support member may be used. The cover plate preferably provides a resting surface against which the pipe is pressed when the anvil is moved towards the pipe.
In conventional pinch valves, the length to be pinched is rather small, i.e. less than 5mm, to minimize the force required to close the valve. However, it has been recognized that the distance by which the elongated conduit is pinched is possible and advantageous compared to previous designs. Thus, the length of the front surface of the anvil contacting the duct is application specific, but preferably in the range of 5mm to 10 mm. For low pressure applications (less than 1bar), longer contact lengths may be required. In addition to improved control performance, the lengthened pinched conduit also reduces the peak shear stress of the liquid passing through the valve compared to conventional (pinch) valve designs, since the pressure drop across the valve occurs over a longer distance.
If a higher pressure differential is required across the proportional pinch valve, the problem is that a large portion of the inner surfaces of the pinched tubing contact each other, with flow only being possible at either edge of the pinched tubing. In these cases, the sensitivity to the pressure in the pipe is significantly reduced. To overcome this problem, a (further) increase in the length of the pinched tube is achieved by providing a ridge projecting from the front surface of the anvil facing the tube. The ridge preferably extends perpendicular to the longitudinal direction of the duct. The purpose of the ridge is to more effectively use the pressure in the duct to act on the anvil and thus on the spring. In particular, the ridges serve to cause most of the pressure drop to occur over a shorter length of the ridges, and thus allow the inner conduit surfaces elsewhere in the nip section to not contact each other. In this way, those tube surfaces are subjected to the pressure within the tube and may thus act on the anvil. The ridge may be located upstream, downstream, mid-way, or any other location along the length of the pipe being pinched, depending on whether it is important to control pressure upstream or downstream. The universal proportional pinch valve will have a ridge located in the middle of the tube being pinched.
According to an advantageous aspect of the invention, a sealing element, preferably a rubber diaphragm, is provided for sealing the free space around the pinched pipe against the drive mechanism. The seal prevents process fluid from entering and contaminating the drive mechanism inside the valve in the event of damage to the pipe being pinched.
According to another advantageous aspect of the invention, the pin coupled to the displacing element cooperates with a slot disengaged from the displacing element to prevent accidental rotation of the displacing element. The slot may be formed in a housing member of the proportional pinch valve in which the displacement element moves.
A position sensor may be provided to detect at least the home position of the displacement element. In order to detect the home position, the pin described above can be used as a position indicating element, thereby giving the pin a dual function.
Regarding the performance of the proportional pinch valve in an end position in which the tubing is fully clamped by the anvil, the present invention provides different concepts as will be explained below.
According to a first design principle, the displacement element is in contact with the anvil when the displacement element is displaced to the end position in which the pipe is fully clamped. Thus, it is possible to apply a high force to the tube and ensure that the anvil remains in its position.
According to a second design principle, the displacement element is not in contact with the anvil when the displacement element is displaced to the end position in which the pipe is fully clamped by the anvil. This design allows the proportional pinch valve to act as a pressure relief valve in the event that the maximum allowable system pressure is exceeded. The maximum pressure may be controlled during operation or by design by setting the maximum displacement of the displacement element to define the end position and thus the maximum force applied by the spring element to the anvil.
According to a more elaborate design, a switching mechanism is provided for switching the drive mechanism between a first mode, in which the anvil is directly coupled to the displacement element, and a second mode, in which the anvil is indirectly coupled to the displacement element by means of a spring element. Depending on the circumstances, a more suitable control, i.e. force-controlled nip or displacement-controlled nip, may be selected as desired.
The present invention also provides a method of controlling the pressure of a fluid in a continuous flow system using a proportional pinch valve as described above. The spring of the proportional pinch valve allows for self-correction of pressure, particularly in the event of back pressure or other conditions where pressure undesirably deviates from a set point.
In particular, according to an important aspect of the invention, the elastic spring element provides a defined play (elasticity) for the anvil at least in case the tube is not fully clamped, such that the displacement of the anvil is force-controlled by the elastic spring element.
Thus, given a clamping pressure acting on the peripheral wall of the conduit, in response to the back pressure of the fluid flowing through the conduit, the clamped surfaces of the conduit may be forced apart against the bias of the resilient spring element, thus causing an increase in flow. This results in higher pressure set point stability and reduced control sensitivity to noise (noise).
The process according to the present invention is preferably used in a cross-flow filtration system but is not limited to a cross-flow filtration system.
Drawings
Other features and advantages of the present invention will become apparent from the following description and the accompanying drawings referred to. In the drawings:
figure 1 shows a proportional pinch valve according to the invention, loaded with a pipe but without a front cover plate;
figure 2 shows a proportional pinch valve loaded with a pipe and a front cover plate;
figure 3 shows in longitudinal section a proportional pinch valve with tubing in a first state;
figure 4 shows in longitudinal section a proportional pinch valve with tubing in a second state;
figure 5 shows in longitudinal section a proportional pinch valve with tubing in a third state; and
figure 6 shows, in longitudinal section, a variant of the proportional pinch valve loaded with tubing in a second state, in which the anvil has ridges.
Detailed Description
Referring to fig. 1 and 2, a
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List of reference numerals
10 proportion pinch valve
12 pipeline
14 storage tank
16 support member
18 front cover plate
20 screw
22 anvil
24 housing member
26 baffle plate
28 free space
30 groove
32 lead screw nut
34 lead screw
36 spring element
38 projection
40 stepping motor
42 thrust bearing
44 pin
46 slot
48 position sensor
50 ridge