阅读说明：本技术 自动化塑染织物的装置及方法 (Automatic fabric plastic-dyeing device and method ) 是由 吕仁焕 于 2018-06-14 设计创作，主要内容包括：一种自动化塑染织物的装置及方法,织物在运输至喷染装置前,会先由自动塑形装置将织物塑形成塑形织物,再透过喷染装置将塑形织物给予染色,以预定花色及图案形成染色织物,最后再由蒸气装置进行高温定色、水洗及烘干而获得成品,自动化的自动塑形装置除了能大量减少人力成本外,织物仅需透过输送装置依序通过自动塑形装置、喷染装置、蒸气装置、水洗及烘干,即能达到一次性完成塑形及混色染色的加工。(The utility model provides an automatic change device and method of plastic-dyed fabric, the fabric can be earlier by automatic moulding device moulding fabric into before transporting to the spray-painting device, see through the spray-painting device again with moulding fabric give the dyeing, form the dyed fabric with predetermined design and pattern, carry out high temperature fixation by steam device at last again, washing and stoving and obtain the finished product, automatic moulding device of automation except can reduce the human cost in a large number, the fabric only need see through conveyor in proper order through automatic moulding device, the spray-painting device, the steam device, washing and stoving, can reach the processing of once only accomplishing moulding and colour mixture dyeing.)

1. An automatic change device of moulding and dyeing fabric which characterized in that includes:

a conveyor for transporting at least one web;

the automatic shaping device is arranged on the running path of the conveying device and is used for shaping the fabric into a shaped fabric;

the spray dyeing device is arranged on the running path of the conveying device, a plurality of groups of spray heads are arranged in the spray dyeing device, each group of spray heads is respectively connected with a storage box, and the spray dyeing device is used for spraying patterns and pigments on the molded fabric to form a dyed fabric;

the control device is electrically connected with the conveying device, the automatic shaping device and the spray-painting device; and

and the steam device is arranged on the running path of the conveying device, and saturated high-temperature steam at 110-160 ℃ is used for fixing the color of the dyed fabric.

2. The automated molding apparatus of claim 1, wherein the automated molding apparatus is a plurality of robots, each robot being symmetrically disposed on both sides of the conveyor.

3. The automated molding apparatus of claim 1, wherein the automated molding apparatus is a cloth guide tube capable of freely opening and adjusting a radial diameter and an automatic cloth binding structure, and a band removing device is provided after the spray-dyeing apparatus and also on a running path of the conveying apparatus.

4. The automated shaping device of claim 3, wherein the automated taping structure incorporates an output structure.

5. The automated shaping device of claim 3, wherein the adjustable radial diameter of the cloth guide tube is between 5 cm and 30 cm, the automatic cloth binding structure is configured to apply a plurality of binding bands to the fabric at different shapes and at a spacing of between 5 cm and 20 cm, and the width of the binding bands is between 5 cm and 10 cm.

6. The automated molding apparatus of any of claims 1 to 3, wherein a storage device is provided at the end of the transport device.

7. A method of using the automated shaping device of claim 1, comprising the steps of:

step (1): setting the shaping shape, spray-dyeing pattern, sequence, time and dosage of at least one fabric in a control device;

step (2): placing the fabric on a conveyor;

and (3): the conveying device conveys the fabric to an automatic shaping device, and the automatic shaping device molds the fabric into a shaped fabric;

and (4): conveying the molded fabric to a spray-dyeing device, and spraying dye onto the surface of the molded fabric by the group of spray heads to form a dyed fabric;

and (5): conveying the dyed fabric to a steam device, wherein the control device controls the conveying device in a pause or slow mode to prolong the time for the dyed fabric to stay in the steam device, fixing the color of the dyed fabric through high-temperature steam with internal saturation temperature of 110-160 ℃ for 5-10 minutes to enable the dye to be tightly attached to the dyed fabric, conveying the dyed fabric after fixing the color from the steam device through the conveying device, and conveying the dyed fabric to a storage device for temporary storage;

and (6): and washing and drying the dyed fabric in the storage device to obtain a finished product.

8. The method of claim 6, wherein the automated shaping device is a plurality of robotic arms, each of which performs stacked, folded, or arrayed shaping of the fabric passing therethrough.

9. The method of claim 6, wherein the automated shaping device is a diameter adjustable fabric guide and an automated binding structure, the fabric is shaped into a tube shape through the fabric guide, the automated binding structure is provided with a plurality of binding bands to bind the fabric, the bound shaped fabric exits the automated shaping device through an output structure, the surface is sprayed by the jet dyeing device, and the dyed fabric is then conveyed through a band removing device to remove the binding bands.

10. The method of claim 9, wherein the adjustable radial diameter of the cloth guide tube is between 5 cm and 30 cm, the automatic cloth binding structure is configured with the binding bands at different shapes and at a distance of 5 cm to 20 cm, and the width of the binding bands is between 5 cm and 10 cm.

Technical Field

The invention provides a device and a method for shaping and dyeing fabric, in particular to a device and a method for automatically shaping and dyeing fabric, which replace manpower through an automatic shaping device and simultaneously provide a production line for finishing mixed color dyeing processing at one time.

Background

The conventional fabric is manually shaped in a stacked or arranged manner before being fed to the dyeing machine, and then is fed to the spray dyeing machine for spraying the pigment. However, there are three deficiencies to manually shape a fabric: firstly, the fabric arrangement mode and the patterns need to be maintained the same and are difficult to maintain; secondly, if the volume of the fabric is too large, the manual mode is not easy to carry, and besides, the fabric is difficult to stack or arrange; thirdly, the fabric cannot be molded repeatedly and durably by a manual mode, and the manpower replacement frequency can increase the human cost. Therefore, there is still room for improvement in the prior art in light of the above-mentioned shortcomings.

Disclosure of Invention

The invention aims to provide an automatic fabric molding and dyeing device and method, which replace manpower through an automatic molding device and simultaneously provide a production line for completing mixed color dyeing processing at one time.

In order to achieve the purpose, the invention discloses an automatic fabric plastic-dyeing device, which is characterized by comprising the following components:

a conveyor for transporting at least one web;

the automatic shaping device is arranged on the running path of the conveying device and is used for shaping the fabric into a shaped fabric;

the spray dyeing device is arranged on the running path of the conveying device, a plurality of groups of spray heads are arranged in the spray dyeing device, each group of spray heads is respectively connected with a storage box, and the spray dyeing device is used for spraying patterns and pigments on the molded fabric to form a dyed fabric;

the control device is electrically connected with the conveying device, the automatic shaping device and the spray-painting device; and

and the steam device is arranged on the running path of the conveying device, and saturated high-temperature steam at 110-160 ℃ is used for fixing the color of the dyed fabric.

The automatic shaping device is a plurality of mechanical arms, and the mechanical arms are symmetrically arranged on two sides of the conveying device.

The automatic shaping device is a cloth guide pipe capable of being freely opened and lifted and adjusting the radial diameter and an automatic cloth binding structure, and a binding band removing device is arranged behind the spray dyeing device and on the running path of the conveying device.

Wherein, the automatic cloth binding structure is combined with an output structure.

Wherein, the radial diameter that this cloth guide tube can be adjusted is between 5 ~ 30 centimeters, and this automatic cloth binding structure sets up a plurality of bandages in this fabric with different shapes and 5 ~ 20 centimeters's interval distance, and this bandage width is between 5 ~ 10 centimeters.

Wherein, the tail end of the conveying device is provided with a storage device.

Also disclosed is a method for applying the automatic shaping device, characterized by comprising the following steps:

step (1): setting the shaping shape, spray-dyeing pattern, sequence, time and dosage of at least one fabric in a control device;

step (2): placing the fabric on a conveyor;

and (3): the conveying device conveys the fabric to an automatic shaping device, and the automatic shaping device molds the fabric into a shaped fabric;

and (4): conveying the molded fabric to a spray-dyeing device, and spraying dye onto the surface of the molded fabric by the group of spray heads to form a dyed fabric;

and (5): conveying the dyed fabric to a steam device, wherein the control device controls the conveying device in a pause or slow mode to prolong the time for the dyed fabric to stay in the steam device, fixing the color of the dyed fabric through high-temperature steam with internal saturation temperature of 110-160 ℃ for 5-10 minutes to enable the dye to be tightly attached to the dyed fabric, conveying the dyed fabric after fixing the color from the steam device through the conveying device, and conveying the dyed fabric to a storage device for temporary storage;

and (6): and washing and drying the dyed fabric in the storage device to obtain a finished product.

The automatic shaping device is a plurality of mechanical arms, and each mechanical arm carries out stacking, folding or arrayed shaping on the fabric passing through.

The automatic shaping device is a cloth guide pipe capable of adjusting the diameter and an automatic cloth binding structure, the fabric is shaped into a tubular shape through the cloth guide pipe, the automatic cloth binding structure is provided with a plurality of binding bands to bind the fabric, the bound shaping fabric leaves from the automatic shaping device through an output structure, and after the surface is sprayed by the spray-dyeing device, the dyed fabric is conveyed to be removed through a binding band removing device.

Wherein, the adjustable radial diameter of the cloth guide tube is between 5 and 30 centimeters, the automatic cloth binding structure is provided with the binding bands in different shapes and at an interval of 5 to 20 centimeters, and the width of the binding bands is between 5 and 10 centimeters.

In view of the above, the present invention provides an efficient and automatic shaping method, which not only reduces the labor cost, but also reduces the problems of limited volume of the fabric and difficulty in repeatedly forming stacked patterns. The automatic shaping device and the spray-painting device can provide pattern representation of two layers of the fabric: one is an un-spray-dyed area below the stacked fabric during shaping, and the other is a dyed area formed by shaping the fabric to form the shaped fabric and spray-dyeing the surface by the spray-dyeing device, so that the finished dyed fabric has two level changes of no dyeing in the stacked area and dyeing surface after being spread.

In addition, through this fabric of this automatic binding structure and the restriction of a plurality of bandages, can increase the surface line change of this dyed fabric after spraying the dyestuff and accomplish, let this dyed fabric have three kinds of level pattern representations: the first is the area which is overlapped under the stacked pattern and is not sprayed and dyed; secondly, a dyeing area with the surface sprayed with dye; thirdly, the areas bound with the binding bands form blank areas which are obviously contrasted with the surrounding areas after the binding bands are removed, so that the dyeing of the dyed fabric is rich and varied.

Drawings

Fig. 1 is a schematic view of a first embodiment of the present invention.

FIG. 2 is a schematic view of a second embodiment of the present invention.

Fig. 3 is a perspective view of the cloth guide tube after being lifted.

Fig. 3A is a perspective view of the closed cloth guide tube.

Fig. 3B is a perspective view of the cloth guide tube with its radial diameter adjusted to a smaller size.

FIG. 4 is a schematic flow chart of the operation of the present invention.

Fig. 5 shows the finished product object produced by the first embodiment.

Fig. 6 shows a finished product produced by the second embodiment.

FIG. 7 is another embodiment of a finished object produced by the second embodiment.

Detailed Description

Referring to fig. 1, a first embodiment of the present invention provides an apparatus for automatically plastic-dyeing fabric, which includes a conveying device 10, an automatic shaping device 12, a spray-dyeing device 14, a control device 16, and a steam device 18, wherein the automatic shaping device 12 includes a plurality of robot arms 30. The conveyor 10 is used to transport at least one fabric 20; the robot arms 30 are disposed on the running path of the conveying device 10 and symmetrically disposed on both sides of the conveying device 10 for forming the fabric 20 into a shaped fabric 21 in a stacking, folding or arranging manner; the spray-dyeing device 14 is disposed on the moving path of the conveying device 10, and a plurality of groups of nozzles 141 are disposed inside the spray-dyeing device, each group of nozzles 141 is connected to a storage box 142, and the spray-dyeing device 14 is used for spraying patterns and pigments on the molded fabric 21 to form a dyed fabric 22; the control device 16 is electrically connected to the conveying device 10, the automatic shaping device 12 and the spray-painting device 14, and is used for controlling the automatic shaping device 12 and the spray-painting device 14; the steam device 18 is arranged on the running path of the conveying device 10, and saturated high-temperature steam at 110-160 ℃ is arranged in the steam device 18 to provide the color fixing of the dyed fabric 22; and a storage device 19 is provided at the end of the conveying device 10 for storing the dyed fabric 22 after color fixing, and then the dyed fabric 22 is conveyed to water washing and drying to complete the finished product, and the finished dyed fabric 22 is shown in fig. 5.

Referring to fig. 2, a second embodiment of the present invention provides an automatic fabric molding and dyeing apparatus, which includes a conveying device 10, an automatic molding device 12, a spray-dyeing device 14, a control device 16, and a steam device 18, wherein the automatic molding device 12 includes a cloth guide tube 40 and an automatic cloth binding structure 42. The conveyor 10 is used to transport at least one fabric 20; the cloth guide tube 40 is tubular and can be freely opened and lifted and the radial diameter can be adjusted, so that the fabric 20 is limited to a cylindrical shaping fabric 21, then the automatic binding structure 42 is provided with a plurality of binding bands 421 to bind the shaping fabric 21, and the bound shaping fabric 21 leaves through an output structure 46 arranged adjacent to the automatic binding structure 42; the spray-dyeing device 14 is disposed on the moving path of the conveying device 10, and a plurality of groups of nozzles 141 are disposed inside the spray-dyeing device, each group of nozzles 141 is connected to a storage box 142, and the spray-dyeing device 14 is used for spraying patterns and pigments on the surface of the plastic fabric 21 to form a dyed fabric 22; the control device 16 is electrically connected to the conveying device 10, the automatic shaping device 12 and the spray-painting device 14, and is used for controlling the automatic shaping device 12 and the spray-painting device 14; the steam device 18 is arranged on the running path of the conveying device 10, and saturated high-temperature steam at 110-160 ℃ is arranged in the steam device 18 to provide the color fixing of the dyed fabric 22; then removing the bands 421 bound on the dyed fabric 22 by a band removing device 44 disposed on the running path of the conveyer 10; and a storage device 19 is disposed at the end of the conveying device 10 for storing the dyed fabric 22 after color fixing, and then the dyed fabric 22 is conveyed to water washing and drying to complete the finished product, wherein the finished dyed fabric 22 is shown in fig. 6 and 7.

Fig. 3 shows that the cloth guide tube 40 can be opened, fig. 3A shows that the cloth guide tube 40 has the largest radial diameter, and fig. 3B shows that one end of the cloth guide tube 40 can be retracted into the side to reduce the radial diameter. Referring to fig. 3 to 3B in conjunction with fig. 2, in order to make the fabric 20 more variable during the shaping process, the radial diameter of the fabric guide tube 40 can be adjusted to be between 5 cm and 30 cm, if the radial diameter of the fabric guide tube 40 is adjusted to be smaller, the fabric 20 passing through the fabric guide tube is shaped to be more elongated (as shown in fig. 3B), and then the bands 421 are disposed on the fabric 20 at intervals of 5 cm to 20 cm through the automatic binding structure 42 to form the shaped fabric 21, otherwise, the radial diameter of the fabric guide tube 40 can be adjusted to be larger, so that the fabric 20 is shaped to be a shorter and thicker cylinder (as shown in fig. 3A); in other words, the different diameters of the cloth guide tube 40 will affect the length of the shaped fabric 20, and further affect the distance of the bands 421 disposed on the automatic cloth binding structure 42, resulting in different shaped fabrics 21, and the width of the bands 421 can be adjusted by 5-10 cm to make pattern changes.

Referring to fig. 4 in conjunction with fig. 1 to 3B, the present invention provides a method applied to the above-mentioned automatic shaping apparatus, comprising the following steps:

step (1): setting the shaping shape and the spray-printed pattern, sequence, time and dosage of the fabric 20 in the control device 16; for example, if the automated shaping device 12 is the robots 30, the pattern of stacking, folding or arranging the fabric 20 can be set by the control device 16; if the automatic shaping device 12 is a combination of the cloth guide tube 40 and the automatic cloth binding structure 42, the radial diameter of the cloth guide tube 40 can be adjusted by the control device 16 to limit the radial diameter and length of the fabric 20.

Step (2): the web 20 is placed on the conveyor 10 to start the transport.

And (3): after the conveyor 10 transports the fabric to the automatic shaping device 12, the automatic shaping device 12 shapes the fabric 20 into the shaped fabric 21.

And (4): the shaped fabric 21 is then transported to the spray-dyeing device 14, the groups of nozzles 141 spray dyes onto the surface of the shaped fabric 21 to form the dyed fabric 22, and the storage boxes 142 connected to the groups of nozzles 141 are filled with dyes of the same or different colors, respectively.

And (5): the dyed fabric 22 is transported to the steam device 18, at this time, the control device 16 controls the transportation device 10 to pause or slow, so as to prolong the time that the dyed fabric 22 stays in the steam device 18, the dyed fabric 22 is tightly attached to the dyed fabric 22 after being saturated by the steam with a high temperature of 110-160 ℃ for 5-10 minutes in the steam device 18, and then the transportation device 10 transports the dyed fabric 22 after being subjected to color fixing from the steam device 18 and transports the dyed fabric to the storage device 19 for temporary storage.

And (6): the dyed fabric 22 in the storage device 19 is washed with water and dried to form a finished product.

The fabric 20 applied as described above is a yarn, cotton, cloth or garment.