Anti-lint-shedding chenille yarn and production process thereof

文档序号:1668914 发布日期:2019-12-31 浏览:24次 中文

阅读说明:本技术 一种防脱绒雪尼尔纱线及其生产工艺 (Anti-lint-shedding chenille yarn and production process thereof ) 是由 王忠雄 沈建娣 郑建 于 2019-09-26 设计创作,主要内容包括:本发明涉及一种防脱绒雪尼尔纱线及其生产工艺,涉及雪尼尔纺织技术领域,现有雪尼尔纱存在易脱绒的问题。本方案的雪尼尔纱包括两根芯纱、呈中空设置并固定套于芯纱外周的热熔胶纱、呈螺旋状包缠于芯纱外的包缠纱,芯纱之间的间隙穿夹有绒纱。本方案通过将热熔胶纱加入到整个雪尼尔纱线中,则后期纺织过程中,熔化的胶水可粘结芯纱和绒纱,降低脱绒概率;而且该雪尼尔纱线的加工工艺中,少了环锭加捻钩与钢领等部件的设置,可避免因环锭加捻钩与钢领的摩擦导致电耗严重的问题,以及不必考虑钢领对成品收卷外径的限制,从而一次性可收卷更多雪尼尔纱,提高了加工效率。最终本方案可生产出防脱绒性更好的雪尼尔纱线。(The invention relates to a down-shedding-preventing chenille yarn and a production process thereof, relating to the technical field of chenille spinning and solving the problem that the existing chenille yarn is easy to shed. The chenille yarn comprises two core yarns, a hot melt adhesive yarn which is arranged in a hollow mode and fixedly sleeved on the periphery of the core yarns, and a wrapping yarn which is wrapped outside the core yarns in a spiral mode, wherein a pile yarn is inserted into a gap between the core yarns. According to the scheme, the hot melt adhesive yarn is added into the whole chenille yarn, so that the molten adhesive can bond the core yarn and the pile yarn in the later-stage spinning process, and the probability of pile shedding is reduced; in the processing technology of the chenille yarn, the arrangement of the ring twisting hook, the steel collar and other parts is omitted, the problem of serious power consumption caused by friction between the ring twisting hook and the steel collar can be avoided, the limitation of the steel collar on the winding outer diameter of a finished product is not needed to be considered, more chenille yarns can be wound at one time, and the processing efficiency is improved. The chenille yarn with better lint shedding resistance can be produced by the scheme finally.)

1. The utility model provides an anticreep fine hair chenille yarn which characterized in that: the core yarn comprises at least two core yarns (1) which are parallel to each other, hot melt adhesive yarns (2) and wrapping yarns (3) which are spirally wrapped outside all the core yarns (1), wherein gaps among the core yarns (1) are clamping gaps, the wrapping gaps are divided into a plurality of twisting holes which are distributed along the length direction of the core yarns (1) by the wrapping yarns (3), and the wool yarns (4) are inserted into the twisting holes; the hot melt adhesive yarn (2) is arranged in a hollow mode, and the hot melt adhesive yarn (2) is coated on the periphery of the core yarn (1).

2. The utility model provides an anticreep fine hair chenille yarn which characterized in that: the core yarn comprises at least two core yarns (1) which are parallel to each other, hot melt adhesive yarns (2) and wrapping yarns (3) which are spirally wrapped outside all the core yarns (1), wherein gaps among the core yarns (1) are clamping gaps, the wrapping gaps are divided into a plurality of twisting holes which are distributed along the length direction of the core yarns (1) by the wrapping yarns (3), and the wool yarns (4) are inserted into the twisting holes; the hot melt adhesive yarn (2) is parallel to the core yarn (1) and is wrapped in the wrapping yarn (3).

3. The lint-free chenille yarn according to claim 1 or 2, wherein: the wrapping yarn (3) is elastic yarn.

4. A process for producing the lint free chenille yarn as claimed in claim 1, characterized in that: comprises the following steps of (a) carrying out,

A. selecting core yarn (1) coated with a layer of hot melt adhesive yarn (2) on the periphery; producing a semi-finished product chenille yarn (51) by a chenille yarn machine head (5), wherein the semi-finished product chenille yarn (51) comprises at least two core yarns (1) which are parallel to each other and a wool yarn (4) clamped between the core yarns (1);

B. the semi-finished product chenille yarn (51) produced by a chenille yarn machine head (5) enters a hollow spindle wrapping mechanism (7), the hollow spindle wrapping mechanism (7) comprises a paying-off hollow tube (71), a hollow spindle twisting hook (9) connected to the lower end of the paying-off hollow tube (71), and a driving assembly (72) for driving the paying-off hollow tube (71) and the hollow spindle twisting hook (9) to synchronously rotate circumferentially, and the wrapping yarn (3) is wound and wound on the periphery of the paying-off hollow tube (71); along with the rotation of the paying-off hollow pipe (71), the hollow spindle twisting hook (9) untwists the semi-finished product chenille yarn (51), and meanwhile, the wrapping yarn (3) on the periphery of the paying-off hollow pipe (71) passes through the paying-off hollow pipe (71) from top to bottom and is spirally wrapped on the periphery of the semi-finished product chenille yarn (51);

C. and (3) rolling the semi-finished product chenille yarn (51) and the assembly of the wrapping yarn (3).

5. The production process of the lint-free chenille yarn as claimed in claim 4, wherein: the wrapping yarn (3) is elastic yarn.

6. The production process of the lint-free chenille yarn as claimed in claim 5, wherein: the driving assembly (72) is provided with a plurality of gears, and different gears control the wire laying hollow pipe (71) to rotate at different speeds.

7. A process for producing the lint free chenille yarn as claimed in claim 2, characterized in that: comprises the following steps of (a) carrying out,

A. selecting wrapping yarn (3) made of elastic material; producing a semi-finished product chenille yarn (51) by a chenille yarn machine head (5), wherein the semi-finished product chenille yarn (51) comprises at least two core yarns (1) which are parallel to each other and a wool yarn (4) clamped between the core yarns (1); the hot melt adhesive yarns (2) are provided with two core yarns (1) which correspond to each other respectively, and each hot melt adhesive yarn (2) is knitted into the semi-finished product chenille yarn (51) under the guidance of the first roller or the second roller along with one core yarn (1) in parallel;

B. the semi-finished product chenille yarn (51) produced by a chenille yarn machine head (5) enters a hollow spindle wrapping mechanism (7), the hollow spindle wrapping mechanism (7) comprises a paying-off hollow tube (71), a hollow spindle twisting hook (9) connected to the lower end of the paying-off hollow tube (71), and a driving assembly (72) for driving the paying-off hollow tube (71) and the hollow spindle twisting hook (9) to synchronously rotate circumferentially, and the wrapping yarn (3) is wound and wound on the periphery of the paying-off hollow tube (71); along with the rotation of the paying-off hollow pipe (71), the hollow spindle twisting hook (9) untwists the semi-finished product chenille yarn (51), and meanwhile, the wrapping yarn (3) on the periphery of the paying-off hollow pipe (71) passes through the paying-off hollow pipe (71) from top to bottom and is spirally wrapped on the periphery of the semi-finished product chenille yarn (51);

C. and (3) rolling the semi-finished product chenille yarn (51) and the assembly of the wrapping yarn (3).

8. The process for producing lint-free chenille yarn as claimed in claim 7, wherein: the driving assembly (72) is provided with a plurality of gears, and different gears control the wire laying hollow pipe (71) to rotate at different speeds.

Technical Field

The invention relates to the technical field of chenille spinning, in particular to a lint-shedding-preventing chenille yarn and a production process thereof.

Background

The chenille spinning machine is spinning equipment for producing chenille yarns, the chenille yarns have fluffy and plump fluff, soft handfeel and bright colors, and are widely applied to household decorative fabrics, automobile decorative fabrics and garment fabrics at present.

The chenille yarn mainly comprises two core yarns and a plurality of tufts of wool yarns (decorative yarns), and the specific weaving mode is as described in journal articles: described in "Jiangsu textile" (11-st. populi aspiration 2005): the chenille spinning is carried out by using components such as a rotating head, a gauge piece 103, a cutter 104 and the like;

referring to fig. 1, one chenille head produces two chenille yarns at the same time, and each rotary head produces two chenille yarns at the same time, each chenille yarn being composed of two core yarns 1 and several tufts of pile yarns 4 (or finish yarns);

in the weaving process, two core yarns 1 are converged under the guidance of the first roller 105 and the second roller 106 respectively, and form subsequent twisting; the rotating head winds the pile yarn 4 around the periphery of the gauge piece 103 in a looping mode, the cutter 104 continuously cuts the looped pile yarn 4 into two half loops, and the formed short pile is clamped in the twist of the two core yarns 1 to form the chenille yarn.

The specific chenille textile machine can be seen in Chinese patent application No. 201410490824.1: a chenille spinning machine comprises an electronic machine head, a compression roller part, a rotary head part, a roller output part, a lifting yarn guide mechanism, a central balloon yarn guide, a spindle winding part, a winding spindle transmission system and a raw yarn creel device; the electronic machine head can realize clamping and mixing of core yarn and wool yarn by matching with the press roll part, the rotary head part and the roller output part so as to output semi-finished chenille yarn, and modules such as the spindle winding part, the winding spindle transmission system, the original yarn creel device and the like can realize twisting of the core yarn, so that the wool yarn can be clamped in the twist of two core yarns so as to output finished chenille yarn, and the finished chenille yarn is wound on the periphery of the winding bobbin.

In the twisting process, as shown in fig. 2, the semi-finished chenille yarn output from the electronic machine head passes through the yarn guide 6, then passes around the ring twisting hook 101 which is slidably fastened on the inner periphery of the ring 10, and finally is wound on the outer periphery of the winding spindle 102, and the rotation of the winding spindle 102 can drive the ring twisting hook 101 to rotate, so that the twisting operation of the mixed yarn can be realized.

However, the conventional chenille spinning machine has disadvantages in that when the chenille spinning machine performs chenille spinning by using the conventional spinning method: because the wool yarns 4 are clamped in the twist holes of the two core yarns 1 only by the clamping force (the two core yarns 1 can form a plurality of twist holes arranged along the length direction of the yarns after being twisted), the connection force of the wool yarns 4 and the core yarns 1 is weaker, and the wool yarns 4 are easy to fall out of the twist holes of the core yarns 1; moreover, when a large number of pile yarns 4 are dropped out of a certain twist hole (a plurality of pile yarns 4 can be inserted into each twist hole), and the twist cannot be tightly supported, the tensioning degree of the adjacent twist is affected, and the pile yarns 4 in the adjacent twist can be more easily pulled out, so that the avalanche effect is easily formed, and the pile yarns 4 on the whole chenille yarns are less dropped.

Disclosure of Invention

The invention aims to provide a down-shedding-preventing chenille yarn, which is characterized in that hot melt adhesive yarns are added into the whole chenille yarn, so that molten hot melt adhesive can bond core yarns and down yarns in the later spinning process, and the falling probability of the down yarns is greatly reduced.

The above object of the present invention is achieved by the following technical solutions:

the down-shedding-preventing chenille yarn comprises at least two core yarns which are parallel to each other, hot melt adhesive yarns and wrapping yarns which are spirally wrapped outside all the core yarns, wherein gaps among the core yarns are material clamping gaps, the wrapping gaps are divided into a plurality of twisting holes which are distributed along the length direction of the core yarns by the wrapping yarns, and the down yarns are inserted into the twisting holes; the hot melt adhesive yarn is arranged in a hollow mode, and the periphery of the core yarn is coated with the hot melt adhesive yarn.

By adopting the technical scheme, because the hot melt adhesive yarn is added into the whole chenille yarn, the molten hot melt adhesive can bond the core yarn and the wool yarn in the later period of spinning (often needing to pass through a high-temperature environment), thereby greatly reducing the falling probability of the wool yarn;

in the semi-finished product stage of the chenille yarn (only consisting of two core yarns and the wool yarn clamped between the two core yarns), the chenille yarn is wrapped and tightened by the wrapping yarn so as to enhance the abutting force of the core yarns and the wool yarn and reduce the falling probability of the wool yarn caused by weaker clamping force of the core yarns; and a plurality of twist holes can be formed, the wool yarn can be inserted into each twist hole, and after the processing is finished, the twist holes can reduce the probability of the deviation of the wool yarn along the length direction of the core yarn 1, thereby improving the position stability of the wool yarn.

The invention aims to provide a down-shedding-preventing chenille yarn, which is characterized in that hot melt adhesive yarns are added into the whole chenille yarn, so that molten hot melt adhesive can bond core yarns and down yarns in the later spinning process, and the falling probability of the down yarns is greatly reduced.

The above object of the present invention is achieved by the following technical solutions:

the down-shedding-preventing chenille yarn comprises at least two core yarns which are parallel to each other, hot melt adhesive yarns and wrapping yarns which are spirally wrapped outside all the core yarns, wherein gaps among the core yarns are material clamping gaps, the wrapping gaps are divided into a plurality of twisting holes which are distributed along the length direction of the core yarns by the wrapping yarns, and the down yarns are inserted into the twisting holes; the hot melt adhesive yarn is parallel to the core yarn 1 and wrapped in the wrapping yarn.

By adopting the technical scheme, because the hot melt adhesive yarn is added into the whole chenille yarn, the molten hot melt adhesive can bond the core yarn and the wool yarn in the later period of spinning (often needing to pass through a high-temperature environment), thereby greatly reducing the falling probability of the wool yarn;

in the semi-finished product stage of the chenille yarn (only consisting of two core yarns and the wool yarn clamped between the two core yarns), the chenille yarn is wrapped and tightened by the wrapping yarn so as to enhance the abutting force of the core yarns and the wool yarn and reduce the falling probability of the wool yarn caused by weaker clamping force of the core yarns; and a plurality of twist holes can be formed, the wool yarn can be inserted into each twist hole, and after the processing is finished, the twist holes can reduce the probability of the deviation of the wool yarn along the length direction of the core yarn, thereby improving the position stability of the wool yarn.

Preferably: the wrapping yarn is elastic yarn.

Through adopting above-mentioned technical scheme, after the outer hot melt adhesive yarn hot melt of core yarn is liquid, the relative package of core yarn of package yarn becomes loose, but because package yarn has elasticity, then in case hot melt adhesive yarn melts into liquid back, package yarn can rely on self elasticity automatic constriction to prevent that package from twining the power and reducing and lead to the condition that the fine hair yarn drops.

The invention aims to provide a production process for producing down-shedding-preventing chenille yarns.

The above object of the present invention is achieved by the following technical solutions:

a production process of anti-lint chenille yarn comprises the following steps,

A. selecting core yarns coated with a layer of hot melt adhesive yarns on the periphery; producing a semi-finished product chenille yarn through a chenille yarn machine head, wherein the semi-finished product chenille yarn comprises at least two core yarns which are parallel to each other and wool yarns clamped between the core yarns;

B. the semi-finished product chenille yarn produced by the chenille yarn machine head enters a hollow spindle wrapping mechanism, the hollow spindle wrapping mechanism comprises a paying-off hollow pipe, a hollow spindle twisting hook connected to the lower end of the paying-off hollow pipe and a driving assembly for driving the paying-off hollow pipe and the hollow spindle twisting hook to synchronously rotate circumferentially, and the wrapping yarn is wound and wound on the periphery of the paying-off hollow pipe; along with the rotation of the paying-off hollow pipe, the hollow spindle twisting hook untwists the semi-finished product chenille yarn, and meanwhile, wrapping yarns on the periphery of the paying-off hollow pipe pass through the paying-off hollow pipe from top to bottom and are wrapped and wound to the periphery of the semi-finished product chenille yarn in a spiral shape;

C. and rolling the semi-finished product chenille yarn and the fasciated yarn assembly.

By adopting the technical scheme, because the hot melt adhesive yarn is added into the whole chenille yarn, the molten hot melt adhesive can bond the core yarn and the wool yarn in the later period of spinning (often needing to pass through a high-temperature environment), thereby greatly reducing the falling probability of the wool yarn;

in the semi-finished product stage of the chenille yarn (only consisting of two core yarns and the wool yarn clamped between the two core yarns), the chenille yarn is wrapped and tightened by the wrapping yarn so as to enhance the abutting force of the core yarns and the wool yarn and reduce the falling probability of the wool yarn caused by weaker clamping force of the core yarns; and a plurality of twist holes can be formed, the wool yarn can be inserted into each twist hole, and after the processing is finished, the twist holes can reduce the probability of the deviation of the wool yarn along the length direction of the core yarn, thereby improving the position stability of the wool yarn.

Preferably: the wrapping yarn is elastic yarn.

Through adopting above-mentioned technical scheme, after the outer hot melt adhesive yarn hot melt of core yarn is liquid, the relative package of core yarn of package yarn becomes loose, but because package yarn has elasticity, then in case hot melt adhesive yarn melts into liquid back, package yarn can rely on self elasticity automatic constriction to prevent that package from twining the power and reducing and lead to the condition that the fine hair yarn drops.

Preferably: the driving assembly is provided with a plurality of gears, and the paying-off hollow pipe is controlled to rotate at different speeds by different gears.

Through adopting above-mentioned technical scheme, the accessible changes drive assembly to the drive rotational speed of unwrapping wire hollow tube, changes the power of fascinating of yarn to after hot melt adhesive yarn hot melt is liquid, can realize that the fascinating yarn relies on self elasticity to contract tightly automatically.

The invention aims to provide a production process for producing down-shedding-preventing chenille yarns.

The above object of the present invention is achieved by the following technical solutions:

a production process of anti-lint chenille yarn comprises the following steps,

A. selecting wrapping yarns made of elastic materials; producing a semi-finished product chenille yarn through a chenille yarn machine head, wherein the semi-finished product chenille yarn comprises at least two core yarns which are parallel to each other and wool yarns clamped between the core yarns; the hot melt adhesive yarn is provided with two core yarns which correspond to each other respectively, and each hot melt adhesive yarn is knitted into the semi-finished product chenille yarn under the guidance of the first roller or the second roller along with one core yarn in parallel;

B. the semi-finished product chenille yarn produced by the chenille yarn machine head enters a hollow spindle wrapping mechanism, the hollow spindle wrapping mechanism comprises a paying-off hollow pipe, a hollow spindle twisting hook connected to the lower end of the paying-off hollow pipe and a driving assembly for driving the paying-off hollow pipe and the hollow spindle twisting hook to synchronously rotate circumferentially, and the wrapping yarn is wound and wound on the periphery of the paying-off hollow pipe; along with the rotation of the paying-off hollow pipe, the hollow spindle twisting hook untwists the semi-finished product chenille yarn, and meanwhile, wrapping yarns on the periphery of the paying-off hollow pipe pass through the paying-off hollow pipe from top to bottom and are wrapped and wound to the periphery of the semi-finished product chenille yarn in a spiral shape;

C. and rolling the semi-finished product chenille yarn and the fasciated yarn assembly.

By adopting the technical scheme, because the hot melt adhesive yarn is added into the whole chenille yarn, the molten hot melt adhesive can bond the core yarn and the wool yarn in the later period of spinning (often needing to pass through a high-temperature environment), thereby greatly reducing the falling probability of the wool yarn;

in the semi-finished product stage of the chenille yarn (only consisting of two core yarns and the wool yarn clamped between the two core yarns), the chenille yarn is wrapped and tightened by the wrapping yarn so as to enhance the abutting force of the core yarns and the wool yarn and reduce the falling probability of the wool yarn caused by weaker clamping force of the core yarns; and a plurality of twist holes can be formed, the wool yarn can be inserted into each twist hole, and after the processing is finished, the twist holes can reduce the probability of the deviation of the wool yarn along the length direction of the core yarn, thereby improving the position stability of the wool yarn.

Preferably: the driving assembly is provided with a plurality of gears, and the paying-off hollow pipe is controlled to rotate at different speeds by different gears.

Through adopting above-mentioned technical scheme, the accessible changes drive assembly to the drive rotational speed of unwrapping wire hollow tube, changes the power of fascinating of yarn to after hot melt adhesive yarn hot melt is liquid, can realize that the fascinating yarn relies on self elasticity to contract tightly automatically.

In conclusion, the beneficial technical effects of the invention are as follows:

1. in the scheme, because the hot melt adhesive yarn is added into the whole chenille yarn, the molten hot melt adhesive can bond the core yarn and the wool yarn in the later period of spinning (often needing to pass through a high-temperature environment), so that the falling probability of the wool yarn is greatly reduced;

2. in the scheme, because the wrapping yarn is elastic yarn, the wrapping yarn can automatically shrink by means of the elasticity of the wrapping yarn after the hot melt adhesive yarn is melted into a liquid state, so that the situation that the pile yarn falls off due to the reduction of wrapping force is prevented;

3. in the scheme, because a plurality of twist holes can be formed, the pile yarn can be inserted into each twist hole, and after the processing is finished, the twist holes can reduce the probability of the deviation of the pile yarn along the length direction of the core yarn, thereby improving the position stability of the pile yarn;

4. this scheme is compared in current chenille yarn weaving machine, has more power saving, the efficient, the uneven advantage of twist can be avoided of finished product chenille yarn rolling.

Drawings

Fig. 1 is a schematic diagram of the weaving mode of the prior chenille yarn in the background art.

Fig. 2 is a schematic view of a ring part in a prior art chenille yarn weaving process.

Fig. 3 is a schematic structural diagram of a first embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a second embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a third embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a fourth embodiment of the present invention.

In the figure, 1, core yarn; 2. hot melt adhesive yarn; 3. wrapping and winding yarns; 4. pile yarn; 5. a chenille yarn machine head; 51. semi-finished chenille yarn; 6. a yarn guide; 7. a hollow ingot wrapping mechanism; 71. paying off a hollow pipe; 72. a drive assembly; 8. a winding mechanism; 9. a hollow spindle is provided with a twisting hook; 91. an output roller; 10. a ring; 101. ring ingot twisting hook; 102. winding the spindle; 103. a gauge piece; 104. cutting; 105. a first roller; 106. a second roller.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

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