Centrifugal fan, range hood with centrifugal fan and control method of range hood
阅读说明:本技术 一种离心风机、具有该离心风机的吸油烟机及其控制方法 (Centrifugal fan, range hood with centrifugal fan and control method of range hood ) 是由 马志豪 余旭锋 于 2019-08-08 设计创作,主要内容包括:本发明公开了一种离心风机,包括蜗壳、设置在蜗壳内的叶轮组件以及用于驱动叶轮组件的第一电机,所述蜗壳上形成有进风口,所述主电机具有第一输出轴,其特征在于:所述叶轮组件包括同轴间隔布置的第一叶轮和第二叶轮,所述第一叶轮靠近进风口,所述第二叶轮设置在第一叶轮远离进风口的一侧,所述离心风机还包括第二电机,所述次电机包括定子和设置在定子外周的转子、由此构成外转子电机,所述次电机的定子与主电机的第一输出轴连接,所述次电机的定子和转子分别连接第一叶轮和第二叶轮中的其中一个、从而能带动第一叶轮和第二叶轮转动。还公开了一种具有该离心风机的吸油烟机,以及该吸油烟机的控制方法。(The invention discloses a centrifugal fan, which comprises a volute, an impeller assembly arranged in the volute and a first motor used for driving the impeller assembly, wherein an air inlet is formed on the volute, the main motor is provided with a first output shaft, and the centrifugal fan is characterized in that: the centrifugal fan further comprises a second motor, the secondary motor comprises a stator and a rotor arranged on the periphery of the stator, the secondary motor forms an outer rotor motor, the stator of the secondary motor is connected with a first output shaft of the main motor, and the stator and the rotor of the secondary motor are respectively connected with one of the first impeller and the second impeller so as to drive the first impeller and the second impeller to rotate. Also discloses a range hood with the centrifugal fan and a control method of the range hood.)
1. A centrifugal fan comprises a volute (1), an impeller assembly (2) arranged in the volute (1) and a first motor (3) used for driving the impeller assembly (2), wherein an air inlet (11) is formed in the volute (1), the main motor (3) is provided with a first output shaft (31), and the centrifugal fan is characterized in that: the impeller assembly (2) comprises a first impeller (21) and a second impeller (22) which are coaxially arranged at intervals, the first impeller (21) is close to the air inlet (11), the second impeller (22) is arranged on one side, away from the air inlet (11), of the first impeller (21), the centrifugal fan further comprises a second motor (4), the secondary motor (4) comprises a stator (43) and a rotor (44) which is arranged on the periphery of the stator (43), an outer rotor motor is formed by the stator (43), the stator (43) of the secondary motor (4) is connected with the first output shaft (31) of the main motor (3), and the stator (43) and the rotor (44) of the secondary motor (4) are respectively connected with one of the first impeller (21) and the second impeller (22), so that the first impeller (21) and the second impeller (22) can be driven to rotate.
2. The centrifugal fan of claim 1, wherein: the secondary motor (4) is provided with a second output shaft (41) connected with the stator (43) and is a double-output-shaft motor, one second output shaft (41) of the secondary motor (4) is connected with the first output shaft (31), the other second output shaft (41) of the secondary motor (4) is connected with the first impeller (21), the rotor (44) is connected with the second impeller (22), and the main motor (3), the secondary motor (4) and the impeller assembly (2) are coaxially arranged.
3. The centrifugal fan of claim 2, wherein: first impeller (21) include first preceding dish (211), first back dish (212), set up first blade (213) between first preceding dish (211) and first back dish (212) and first supporting disk (214), first supporting disk (214) are connected with first back dish (212), second output shaft (41) and first supporting disk (214) of inferior motor (4) are connected.
4. The centrifugal fan of claim 3, wherein: the first support disc (214) is of an axial fan structure.
5. The centrifugal fan of claim 2, wherein: the second impeller (22) comprises a second front disc (221), a second rear disc (222), second blades (223) arranged between the second front disc (221) and the second rear disc (222), and a second supporting disc (224), the periphery of the second supporting disc (224) is connected with the second rear disc (222), and the second supporting disc is gradually sunken towards the first impeller (21) from the periphery to the middle, the rotor (44) of the secondary motor (4) penetrates through the end part, close to the first impeller (21), of the second supporting disc (224), and the rotor (44) of the secondary motor (4) is connected and fixed with the second supporting disc (224) in the circumferential direction.
6. The centrifugal fan of claim 1, wherein: the motor is characterized in that a supporting base (45) is arranged between the main motor (3) and the secondary motor (4), the secondary motor (4) is rotatably supported on the supporting base (45), a lead revolving groove (451) which is arranged around the periphery of the secondary motor (4) is formed in the supporting base (45), and the secondary motor (4) further comprises a rolling conductor (452) which is nested in the lead revolving groove (451).
7. The centrifugal fan of claim 6, wherein: the support base (45) is provided with a support (46), one end of the support (46) is fixedly connected with the support base (45), and the other end of the support is fixedly connected with the main motor (3).
8. A range hood with a centrifugal fan according to any one of claims 1 to 7, comprising a box body (5), characterized in that: the centrifugal fan is arranged in the box body (5).
9. The range hood of claim 8, wherein: an oil smoke sensor (6) is arranged in the box body (5) and at the upstream of the centrifugal fan.
10. A control method of a range hood as claimed in claim 9, comprising the steps of:
1) starting the range hood;
2) receiving a user instruction;
3) the user commands to enter a step 4) if the single impeller mode is required to be entered), and enter a step 5) if the double impeller mode is required to be entered;
4) if the mode is the single impeller mode, locking the secondary motor (4);
4.1) starting the main motor (3) to enable the first impeller (21) and the second impeller (22) to synchronously rotate;
4.2) judging whether the mode is the intelligent mode, if so, entering the step 4.3), and if not, returning to the step 2);
4.3) reading the current oil smoke concentration value detected by the oil smoke sensor (6);
4.4) judging whether the oil smoke concentration is greater than a preset threshold value, if so, adjusting the rotating speed of the main motor (3) to increase the rotating speed of the main motor (3), returning to the step 4.3), returning to the step 2 until the oil smoke concentration is lower than the preset threshold value, keeping the current rotating speed when the rotating speed of the main motor (3) reaches the rotating speed limit value of the main motor (3), or inputting a new instruction by a user to operate according to the new instruction; if not, returning to the step 2);
5) if the mode is the double-impeller mode, the secondary motor (4) is locked;
5.1) starting the main motor (3) to enable the first impeller (21) and the second impeller (22) to synchronously rotate until the rotating speed is increased to a preset specified rotating speed;
5.2) starting the secondary motor (4) to separate the rotating speeds of the first impeller (21) and the second impeller (22);
5.3) judging whether the mode is the intelligent mode, if so, entering a step 5.4), and if not, returning to the step 2);
5.4) reading the current oil smoke concentration value detected by the oil smoke sensor (6);
5.5) judging whether the oil smoke concentration is larger than a preset threshold value, if so, adjusting the rotating speed of the secondary motor (4), increasing the rotating speed of the secondary motor (4), and entering the step 5.6), otherwise, returning to the step 2);
5.6) reading the current oil smoke concentration value detected by the oil smoke sensor (6), judging whether the oil smoke concentration is still larger than a threshold value, and if so, entering the step 5.7); if not, clearing the number of times of adjusting the rotating speed of the motor (4), and returning to the step 2);
5.7) judging whether the upper limit of the number of times of rotating speed adjustment of the secondary motor (4) is reached, if so, adjusting the rotating speed of the main motor (3), increasing the rotating speed of the main motor (3), and returning to the step 5.4) until the oil smoke concentration is lower than a preset threshold, returning to the step 2), keeping the current rotating speed when the rotating speed of the main motor (3) reaches the rotating speed limit value of the main motor (3), or inputting a new instruction by a user to operate according to the new instruction; if not, go back to step 2).
Technical Field
The invention relates to a power device, in particular to a centrifugal fan, a range hood with the centrifugal fan and a control method of the range hood.
Background
The range hood has become an indispensable kitchen appliance for people since the entrance into China in the nineties of the last century. The main functions of the range hood are that oil smoke generated when a user cooks is sucked from the air inlet through the fan system impeller, the oil smoke is filtered by using the air inlet filter screen and the impeller, and the filtered oil smoke is discharged from the air outlet, so that the purification work of the kitchen environment is completed, the fan impeller is used as a core component of the range hood, the structure of the range hood is reasonably configured, the oil smoke suction effect is improved, the escape of the oil smoke is reduced, and the improvement of the air quality of the kitchen has important influence.
The range hood on the current market generally adopts a single air inlet and single air outlet structure, and can be divided into a single-fan range hood and a double-fan range hood according to the number of fans in the range hood. The single-fan range hood comprises an impeller assembly and a motor, wherein the motor and the impeller are placed in the volute in a direct connection mode, the impeller is integrally and rigidly connected, and all blades rotate synchronously; the double-fan range hood comprises two impeller assemblies and two motors, the connection mode of the motors and the impellers is the same as that of a single motor, and the two fan systems are arranged on the vertical plane of the air inlet in parallel.
Referring to fig. 10, the fan includes a volute 1 ', an impeller 2' and a main motor 3 'for driving the impeller 2', an air inlet 11 'is formed on the volute 1', the impeller 2 'and the main motor 3' are generally fixedly connected, that is, an output shaft of the main motor 3 'is directly connected with a shaft of the impeller 2', and the flow direction of air in the fan is shown by an arrow in fig. 10. The problems with this design are as follows: 1) For an impeller with a certain width, the flow rate at the air inlet 11 'is hardly restricted, and for the impeller far away from the air inlet 11', most of the air is sucked and flows by the upper (for convenience of description, "upper" refers to the upper direction in fig. 10, "lower" refers to the lower direction in fig. 10), so most of the air has the radial velocity, that is, the upper air does not move downwards when there is no pressure perpendicular to the radial direction, and the air supplement in the dashed line box is difficult; 2) air causes upper portion pressure reduction because the impeller rotation of upper portion in the dotted line frame, therefore has the trend of upward movement, can offset the partial centrifugal force that the impeller produced in the dotted line frame promptly for this partial impeller exhaust efficiency reduces, therefore the oil smoke suction and exhaust ability is relatively weak, and fan system performance receives the restriction, influences customer experience.
And along with the continuous promotion of quality of life, range hood manufacturer constantly pursues big amount of wind and big wind pressure to try to get better oil absorption cigarette effect, for obtaining better user experience, prior art generally increases, measures such as improvement motor performance are generally through the size to parts such as wind channel, impeller, motor obtain better oil absorption cigarette effect, so both increased the cost, also wasted the resource, and do not solve the fundamental problem, simultaneously, if the part size increases will influence the kitchen design.
Disclosure of Invention
The first technical problem to be solved by the present invention is to provide a centrifugal fan, which can reduce the influence of the impeller at the air inlet on the impeller far away from the air inlet, and improve the air exhaust efficiency of the impeller.
The second technical problem to be solved by the invention is to provide a range hood with the centrifugal fan.
The third technical problem to be solved by the invention is to provide a control method of the range hood.
The technical scheme adopted by the invention for solving the first technical problem is as follows: a centrifugal fan comprises a volute, an impeller assembly arranged in the volute and a first motor used for driving the impeller assembly, wherein an air inlet is formed in the volute, the main motor is provided with a first output shaft, and the centrifugal fan is characterized in that: the centrifugal fan further comprises a second motor, the secondary motor comprises a stator and a rotor arranged on the periphery of the stator, the secondary motor forms an outer rotor motor, the stator of the secondary motor is connected with a first output shaft of the main motor, and the stator and the rotor of the secondary motor are respectively connected with one of the first impeller and the second impeller so as to drive the first impeller and the second impeller to rotate.
In order to ensure that the centrifugal fan works stably and safely, the secondary motor is provided with a second output shaft connected with the stator and is a double-output-shaft motor, one second output shaft of the secondary motor is connected with the first output shaft, the other second output shaft of the secondary motor is connected with the first impeller, the rotor is connected with the second impeller, and the main motor, the secondary motor and the impeller assembly are coaxially arranged.
Preferably, in order to facilitate the connection between the first impeller and the secondary motor, the first impeller includes a first front disc, a first rear disc, a first blade disposed between the first front disc and the first rear disc, and a first support disc, the first support disc is connected to the first rear disc, and the second output shaft of the secondary motor is connected to the first support disc.
In order to further increase the air inlet volume of the second impeller, the first supporting disc is of an axial fan structure.
Preferably, in order to facilitate connection between the second impeller and the secondary motor, the second impeller includes a second front disc, a second rear disc, second blades disposed between the second front disc and the second rear disc, and a second support disc, a periphery of the second support disc is connected to the second rear disc, and is gradually recessed toward the first impeller from the periphery to the middle, a rotor of the secondary motor passes through an end portion of the second support disc close to the first impeller, and the rotor of the secondary motor is fixedly connected to the second support disc in the circumferential direction.
In order to supply power to the rotating secondary motor, a supporting base is arranged between the main motor and the secondary motor, the secondary motor is rotatably supported on the supporting base, a lead rotary groove surrounding the periphery of the secondary motor is formed in the supporting base, and the secondary motor further comprises a rolling conductor nested in the lead rotary groove.
In order to avoid the movement of the supporting seat, a support is arranged on the supporting base, one end of the support is fixedly connected with the supporting base, and the other end of the support is fixedly connected with the main motor.
The technical scheme adopted by the invention for solving the second technical problem is as follows: the utility model provides a range hood with centrifugal fan as above, includes the box, its characterized in that: the centrifugal fan is arranged in the box body.
In order to automatically control the operation of the centrifugal fan, an oil smoke sensor is arranged in the box body and at the upstream of the centrifugal fan.
The technical scheme adopted by the invention for solving the third technical problem is as follows: a control method of the range hood comprises the following steps:
1) starting the range hood;
2) receiving a user instruction;
3) the user commands to enter a step 4) if the single impeller mode is required to be entered), and enter a step 5) if the double impeller mode is required to be entered;
4) if the mode is the single impeller mode, locking the secondary motor;
4.1) starting the main motor to enable the first impeller and the second impeller to synchronously rotate;
4.2) judging whether the mode is the intelligent mode, if so, entering the step 4.3), and if not, returning to the step 2);
4.3) reading the current oil smoke concentration value detected by the oil smoke sensor;
4.4) judging whether the oil smoke concentration is greater than a preset threshold value, if so, adjusting the rotating speed of the main motor to increase the rotating speed of the main motor, returning to the step 4.3), returning to the step 2) until the oil smoke concentration is lower than the preset threshold value, keeping the current rotating speed when the rotating speed of the main motor reaches the rotating speed limit value of the main motor, or inputting a new command by a user to operate according to the new command; if not, returning to the step 2);
5) if the mode is a double-impeller mode, the secondary motor is locked;
5.1) starting the main motor to enable the first impeller and the second impeller to synchronously rotate until the rotating speed is increased to a preset specified rotating speed;
5.2) starting the secondary motor to separate the rotating speeds of the first impeller and the second impeller;
5.3) judging whether the mode is the intelligent mode, if so, entering a step 5.4), and if not, returning to the step 2);
5.4) reading the current oil smoke concentration value detected by the oil smoke sensor (6);
5.5) judging whether the oil smoke concentration is larger than a preset threshold value, if so, adjusting the rotating speed of the secondary motor, increasing the rotating speed of the secondary motor, and entering the step 5.6), otherwise, returning to the step 2);
5.6) reading the current oil smoke concentration value detected by the oil smoke sensor, judging whether the oil smoke concentration is still larger than a threshold value, and if so, entering the step 5.7); if not, clearing the number of times of motor speed adjustment, and returning to the step 2);
5.7) judging whether the upper limit of the times of the secondary motor rotating speed adjustment is reached, if so, adjusting the rotating speed of the main motor, increasing the rotating speed of the main motor, returning to the step 5.4), returning to the step 2) until the oil smoke concentration is lower than a preset threshold value, keeping the current rotating speed when the rotating speed of the main motor reaches the rotating speed limit value of the main motor, or inputting a new instruction by a user to operate according to the new instruction; if not, go back to step 2).
Compared with the prior art, the invention has the advantages that: the working states of the main motor and the secondary motor are combined through a double-fan cascade mode to achieve two working modes, the optimal oil smoke absorption effect is achieved through the minimum energy consumption while the oil smoke absorption effect is considered, the problem of excessive power in the working process is reduced, the current situation that the air exhaust efficiency of the existing impeller is low when the impeller is far away from an air inlet can be improved through rotating speed separation, the integral air exhaust volume of the centrifugal fan is increased under the same working condition, the integral performance of the centrifugal fan is improved, and the oil smoke absorption effect is improved; under the same air quantity requirement, the control is more accurate, the rotation speed adjustment in a wider range is realized, and the range of applicable oil smoke scenes is wider; and can be according to two impeller rotational speeds of oil smoke concentration automatically regulated under intelligent mode, convenient succinct.
Drawings
FIG. 1 is a schematic view of a centrifugal fan according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view of a centrifugal fan in accordance with an embodiment of the present invention;
FIG. 3 is a schematic view of the centrifugal fan of FIG. 1 with a hidden volute;
FIG. 4 is an exploded schematic view of the centrifugal fan of FIG. 3;
FIG. 5 is an exploded schematic view of a drive mechanism of the centrifugal fan of FIG. 1;
FIG. 6 is a schematic view of an impeller exit velocity analysis;
fig. 7 is a schematic view of a centrifugal fan applied to a range hood according to an embodiment of the present invention;
fig. 8 is a sectional view of the centrifugal fan according to the embodiment of the present invention applied to a range hood;
fig. 9 is a control flowchart of the range hood according to the embodiment of the present invention;
fig. 10 is a schematic view of a prior art centrifugal fan.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
Referring to fig. 1 to 5, a
The volute 1 has the same structure as the existing volute, and is provided with an air inlet 11 and an
The
The
The
A supporting
The
Thereby, the rotation speed of the
In the single-impeller mode: at this time, the secondary motor 4 is in a locked state, where r2 is r3, where the locked state refers to that the
Dual impeller mode: at this time, the secondary motor 4 is powered on and is no longer in a locked state, r2 ≠ r3, namely, the
Referring to fig. 2 and 6, where c is the absolute velocity of the air as it exits the impeller, α is the angle between the air as it exits and the tangential direction of the impeller, u is the tangential velocity of the impeller, w is the relative velocity of the air along the tangential direction of the blades, β is the angle between the tangential direction of the blades and the tangential direction of the impeller, and H is the radial velocity component. Under the general assumption that the air flows out of the impeller without affecting each other, the volume of the air discharged from the impeller is Q, the width (axial length) of the
Q=2πrHb
When the conventional impeller is divided into two independent
Q1=2πr(1+mn)u1b1
When the rotation speed of the
p=(Q1-Q)/Q
Taking parameters of an impeller of a range hood of a certain model on the current market as an example, calculating the relative increment of the volume of the discharged air after the impeller is separated, wherein the parameters of the impeller are as follows: b is 0.13m, m is 0.5, alpha is 15 deg., beta is 20 deg., n is 1.5, r is 0.125m, the rotation speed of motor is 1000 rpm, and the air quantity is 15m3And/min. Substituting the data into the above calculation yields p-0.0954, i.e. under the condition of keeping the rotation speed of the
Regarding the width ratio of the
Therefore, in the double-impeller mode, the two independent
Referring to fig. 7 and 8, a range hood includes a
Referring to fig. 9, the control method of the range hood includes the following steps:
1) starting the range hood;
2) receiving a user instruction, for example, a user may input an instruction to the main controller 7 by pressing a key;
3) the user commands to enter a step 4) if the single impeller mode is required to be entered), and enter a step 5) if the double impeller mode is required to be entered;
4) if the single-impeller mode is adopted, the main controller 7 sends a signal to lock the secondary motor 4, and the secondary motor 4 is switched on with locking current, namely the
4.1) the main controller 7 starts the
4.2) judging whether the mode is an intelligent mode, and under the intelligent mode, automatically controlling the operation of the
4.3) the main controller 7 reads the current oil smoke concentration value detected by the
4.4) the main controller 7 judges whether the oil smoke concentration is greater than a preset threshold value, if so, the rotating speed of the
5) if the mode is the double-impeller mode, the main controller 7 sends a signal to lock the secondary motor 4, namely, the
5.1) starting the
5.2) starting the secondary motor 4 by the main controller 7, and introducing working current to the secondary motor 4 to separate the rotating speeds of the
5.3) judging whether the mode is an intelligent mode, and under the intelligent mode, automatically controlling the operation of the
5.4) the main controller 7 reads the current oil smoke concentration value detected by the
5.5) the main controller 7 judges whether the oil smoke concentration is larger than a preset threshold value, if so, the rotating speed of the secondary motor 4 is adjusted, the rotating speed of the secondary motor 4 is increased, and the step 5.6) is carried out, and if not, the step 2) is carried out;
5.6) the main controller 7 reads the current oil smoke concentration value detected by the
5.7) the main controller 7 judges whether the upper limit of the number of times of the rotating speed adjustment of the secondary motor 4 is reached, if so, the rotating speed of the
According to the invention, through a double-fan cascade mode, the working states of the
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