Gas-phase co-pipe safety protection system and method
阅读说明:本技术 一种气相共管的安全防护系统及方法 (Gas-phase co-pipe safety protection system and method ) 是由 蒋春辉 于 2019-10-16 设计创作,主要内容包括:本发明提供了一种气相共管的安全防护系统及方法,包括:LNG存储系统,所述LNG存储系统包括至少十组罐箱系统,所述罐箱系统包括存贮有LNG的LNG罐箱;主管路系统,所述主管路系统包括主介质管路;安全监控与控制系统,所述安全监控与控制系统包括控制器、第一压力传感器和第二压力传感器;所述控制器用于接收所述第一压力传感器和所述第二压力传感器发送的压力值数据并控制所述报警器的开启与关闭。这种气相共管的安全防护系统当某个LNG罐箱中的压力值大于预设值(如0.5 MPa)之后,报警器提示工作人员将该LNG罐箱与主介质管路接通,实现了气相共管。(The invention provides a gas-phase common-pipe safety protection system and a gas-phase common-pipe safety protection method, wherein the gas-phase common-pipe safety protection system comprises the following steps: an LNG storage system comprising at least ten sets of tank systems, the tank systems comprising LNG tanks storing LNG; a main piping system comprising a main media piping; the safety monitoring and control system comprises a controller, a first pressure sensor and a second pressure sensor; the controller is used for receiving the pressure value data sent by the first pressure sensor and the second pressure sensor and controlling the alarm to be turned on and off. After the pressure value in a certain LNG tank is larger than a preset value (such as 0.5 MPa), the alarm prompts a worker to connect the LNG tank with the main medium pipeline, so that gas-phase common management is realized.)
1. A gas phase co-fired safety shield system, comprising:
an LNG storage system (1), the LNG storage system (1) comprising at least ten sets of tank systems, the tank systems comprising LNG tanks (101) storing LNG; the first female joint (102) is connected with a BOG gas phase space inside the LNG tank (101) through a first connecting pipe (103); an alarm (404) is arranged on the LNG tank (101); a first manual stop valve (104) is mounted on the first connecting pipe (103);
a main pipeline system (6), wherein the main pipeline system (6) comprises a main medium pipeline (601) and a plurality of first male connectors (602) matched with the first female connectors (102), and each first male connector (602) is connected with the main medium pipeline (601) through a second connecting hose (603); when the first female connector (102) is inserted into the first male connector (602), the corresponding first connection pipe (103) and second connection hose (603) are connected;
a safety monitoring and control system (4), the safety monitoring and control system (4) comprising a controller (403), a first pressure sensor (401) and a second pressure sensor (402);
the first pressure sensor (401) is used for detecting the pressure value of the BOG gas phase space in the LNG tank (101); the second pressure sensor (402) is used for detecting the pressure value of BOG in the main medium pipeline (601);
the controller (403) is used for receiving pressure value data sent by the first pressure sensor (401) and the second pressure sensor (402) and controlling the alarm (404) to be turned on and off.
2. A gas phase co-pipe safety shield system as recited in claim 1, wherein:
the BOG reliquefaction recovery system (3) comprises a regenerative refrigerator (301), and the regenerative refrigerator (301) comprises a low-temperature heat exchanger (302); a second medium line (307) is connected between the inlet of the cryogenic heat exchanger (302) and the main medium line (601); the connection of the second medium line (307) to the main medium line (601) is located between the first end and the second end of the main medium line (601); and a second pneumatic regulating valve (305) is installed on the second medium pipeline (307), and the controller (403) controls the regenerative refrigerator (301) and the second pneumatic regulating valve (305) to be opened or closed.
3. A gas phase co-pipe safety shield system as recited in claim 2, wherein:
the BOG reliquefaction device is characterized by further comprising a reliquefaction BOG storage system, wherein the reliquefaction BOG storage system comprises a spray header (501) and a liquid storage tank (502), the spray header (501) is arranged in the liquid storage tank (502) and is positioned at the top of the liquid storage tank (502), and the spray header (501) is provided with an inlet extending out of the liquid storage tank (502); a third medium pipe (306) is connected between the inlet of the spray header (501) and the outlet of the low-temperature heat exchanger (302).
4. A gas phase co-pipe safety shield system as recited in claim 3, wherein:
the system also comprises a natural gas power system (2), wherein the natural gas power system (2) comprises a combustion system (201) and a cold recovery device (202); the combustion system (201) is used for combusting BOG to drive the gas turbine to operate; a first medium line (206) is connected between an inlet of the combustion system (201) and a first end of the main medium line (601); a first pneumatic regulating valve (604) is arranged on the main medium pipeline (601), and the first pneumatic regulating valve (604) is close to the first end part of the main medium pipeline (601); the controller (403) controls the opening or closing of the first pneumatic regulating valve (604);
the cold recovery device (202) is a heat exchanger with a plurality of inlets and a plurality of outlets, which are mounted via different inlets and outlets in a first medium line (206), an internal combustion turbine air line (203), a tank carrier cold air system line (204) and a gas turbine exhaust and recirculated cooling water line (205).
5. A gas phase co-pipe safety shield system as recited in claim 4, wherein:
the mast ignition system (7) comprises a safety valve (701), a mast exhaust pipe (702) and an igniter (703), the second end of the main medium pipeline (601) is connected to the inlet of the mast exhaust pipe (702), and the outlet of the mast exhaust pipe (702) is communicated with the outside; the igniter (703) is arranged at the outlet of the mast exhaust pipe (702); the safety valve (701) is arranged at a second end of the main medium line (601); the controller (403) controls ignition of the igniter (703).
6. A gas phase co-pipe safety shield system as recited in claim 5, wherein:
the safety monitoring and control system (4) further comprises a third pressure sensor (405), wherein the third pressure sensor (405) is used for detecting the pressure value of the BOG gas phase space inside the liquid storage tank (502);
a fourth medium pipeline (504) is connected with the BOG gas phase space inside the liquid storage pipe and the first medium pipeline (206); a third pneumatic regulating valve (503) is installed on the fourth medium pipeline (504);
the controller (403) controls the opening and closing of the third pneumatic regulating valve (503).
7. A gas phase co-pipe safety shield system as recited in claim 6, wherein:
the device also comprises a fifth medium pipeline (509), wherein the first end of the fifth medium pipeline (509) is connected with a liquid phase space in the liquid storage tank (502), the second end of the fifth medium pipeline is connected with a BOG gas phase space in the liquid storage tank (502), and at least one part of the fifth medium pipeline (509) is positioned outside the liquid storage tank (502);
a first pneumatic stop valve (506) and a self-pressurization heat exchange coil (505) are installed on the fifth medium pipeline (509), the first pneumatic stop valve (506) and the self-pressurization heat exchange coil (505) are both positioned outside the liquid storage tank (502), and the first pneumatic stop valve (506) is closer to a first end of the fifth medium pipeline (509) relative to the self-pressurization heat exchange coil (505);
a liquid outlet pipeline (507), wherein one end of the liquid outlet pipeline (507) is connected with a liquid phase space in the liquid storage tank (502), and a second pneumatic stop valve (508) is installed on the liquid outlet pipeline (507);
the safety monitoring and control system (4) further comprises a liquid level sensor (406), wherein the liquid level sensor (406) is used for detecting the liquid level height of the LNG in the liquid storage tank (502);
the safety monitoring and control system (4) is used for controlling the opening and closing of the first pneumatic stop valve (506) and the second pneumatic stop valve (508).
8. The gas-phase common pipe safety protection method based on the gas-phase common pipe safety protection system according to any one of claims 1 ~ 7, specifically comprising the following steps:
s1: when the first pressure sensor (401) detects that the pressure value of the BOG gas phase space in the LNG tank (101) is larger than a first preset value, the controller (403) controls the alarm (404) to be opened, the first male connector (602) and the first female connector (102) are manually inserted and closed, and a first manual stop valve (104) is opened; BOG in the LNG tank (101) enters the main medium pipeline (601);
s2: when the pressure value detected by the second pressure sensor (402) is larger than a second preset value, the controller (403) opens the second pneumatic regulating valve (305), and the BOG in the main medium pipeline (601) flows into the BOG reliquefaction and recovery system (3);
after the BOG flows into the BOG reliquefaction recovery system (3), the controller (403) opens the regenerative refrigerator (301) for refrigeration, and the BOG flows through the low-temperature heat exchanger (302) and is liquefied into LNG which is sprayed into the liquid storage tank (502) through the spray header (501);
s3: when the pressure value in the main medium pipeline (601) is larger than a fourth preset value, the safety valve (701) is automatically opened, and BOG in the main medium pipeline (601) flows into the mast ignition system (7);
after the BOG flows into the mast ignition system (7), the controller (403) controls the igniter (703) to be started, and the BOG at the outlet of the mast exhaust pipe (702) is ignited.
9. The method for safety protection of gas phase common pipe according to claim 8, wherein:
also included between S1 and S2 is S11: the controller (403) controls the first pneumatic regulating valve (604) to be opened, and BOG in the main medium pipeline (601) flows into the natural gas power system (2);
also included between S2 and S3 is S21: when the difference between the second pressure sensor (402) and the third pressure sensor (405) is smaller than a third predetermined value, the controller (403) controls the third pneumatic regulating valve (503) to be opened to introduce the BOG in the liquid storage tank (502) into the natural gas power system (2);
after BOG flows into the natural gas power system (2), the BOG exchanges heat through a cold energy recovery device (202) and then flows into the combustion system (201) to be combusted, so that a gas turbine is pushed to operate; in the refrigeration capacity recovery device (202), the BOG in the first medium pipe (206) exchanges heat with the internal combustion turbine air pipe (203), the tank carrier cold air system pipe (204), and the gas turbine exhaust gas and circulating cooling water pipe (205).
10. The method for safety protection of a gas phase common pipe according to claim 9, wherein:
after S3, further comprising S4: when the liquid level sensor (406) detects that the liquid level of the LNG in the liquid storage tank (502) reaches a fifth preset value, the controller (403) controls the regenerative refrigerator (301), the second pneumatic regulating valve (305) and the third pneumatic regulating valve (503) to be closed, and controls the first pneumatic stop valve (506) and the second pneumatic stop valve (508) to be opened; LNG in the liquid storage tank (502) flows out of the liquid storage tank (502) through a liquid outlet pipeline (507) to be stored for a long time.
Technical Field
The invention relates to the field of BOG protection systems, in particular to a gas-phase co-pipe safety protection system and a gas-phase co-pipe safety protection method.
Background
Boil-off Gas (BOG) is generated by inevitably absorbing heat from the outside during storage, transportation, unloading, and filling of Liquefied Natural Gas (LNG). The generation of BOG causes the pressure in the LNG storage tank to rise rapidly, when the pressure exceeds the allowable working pressure, the LNG storage tank safety protection device is opened to discharge and decompress the BOG, and the BOG discharged into the outside air easily causes serious potential safety hazard, which is particularly serious in the case of a plurality of LNG tank boxes, such as an LNG carrier or a storage yard.
Therefore, there is a need for improvements in the prior art.
Disclosure of Invention
The invention solves the problems that: when the LNG tank is over-pressurized, directly discharging BOG to the external space may cause a serious problem of safety hazard. The invention provides a gas-phase co-pipe safety protection system and a gas-phase co-pipe safety protection method to solve the problems.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a gas phase co-pipe safety shield system comprising:
an LNG storage system comprising at least ten sets of tank systems, the tank systems comprising LNG tanks storing LNG; the first female joint is connected with a BOG gas phase space inside the LNG tank box through a first connecting pipe; an alarm is arranged on the LNG tank box; a first manual stop valve is arranged on the first connecting pipe;
the main pipeline system comprises a main medium pipeline and a plurality of first male connectors matched with the first female connectors, and each first male connector is connected with the main medium pipeline through a second connecting hose; when the first female connector is inserted into the first male connector, the corresponding first connecting pipe and the second connecting hose are communicated;
the safety monitoring and control system comprises a controller, a first pressure sensor and a second pressure sensor;
the first pressure sensor is used for detecting the pressure value of the BOG gas phase space in the LNG tank; the second pressure sensor is used for detecting the pressure value of the BOG in the main medium pipeline;
the controller is used for receiving the pressure value data sent by the first pressure sensor and the second pressure sensor and controlling the alarm to be turned on and off.
Preferably, the BOG reliquefaction system further comprises a BOG reliquefaction recovery system, wherein the BOG reliquefaction recovery system comprises a regenerative refrigerator, and the regenerative refrigerator comprises a low-temperature heat exchanger; the second medium pipeline is connected between the inlet of the low-temperature heat exchanger and the main medium pipeline; the connection of the second medium pipeline and the main medium pipeline is positioned between the first end and the second end of the main medium pipeline; and a second pneumatic regulating valve is installed on the second medium pipeline, and the controller controls the regenerative refrigerator and the second pneumatic regulating valve to be opened or closed.
Preferably, the BOG reliquefaction device further comprises a BOG reliquefaction storage system, wherein the BOG reliquefaction storage system comprises a spray header and a liquid storage tank, the spray header is arranged in the liquid storage tank and positioned at the top of the liquid storage tank, and the spray header is provided with an inlet extending out of the liquid storage tank; and the third medium pipeline is connected between the inlet of the spray header and the outlet of the low-temperature heat exchanger.
Preferably, the system also comprises a natural gas power system, wherein the natural gas power system comprises a combustion system and a cold energy recovery device; the combustion system is used for combusting BOG to push the gas turbine to operate; a first medium line is connected between an inlet of the combustion system and a first end of the main medium line; a first pneumatic regulating valve is arranged on the main medium pipeline and is close to a first end part of the main medium pipeline; the controller controls the first pneumatic regulating valve to be opened or closed;
the cold energy recovery device is a heat exchanger with a plurality of inlets and a plurality of outlets, and the heat exchanger is arranged in the first medium pipeline, the internal combustion gas turbine air pipeline, the tank transport ship cold air system pipeline and the gas turbine exhaust and circulating cooling water pipeline through different inlets and outlets.
Preferably, the mast ignition system comprises a safety valve, a mast exhaust pipe and an igniter, the second end of the main medium pipeline is connected to the inlet of the mast exhaust pipe, and the outlet of the mast exhaust pipe is communicated with the outside; the igniter is arranged at an outlet of the mast exhaust pipe; the safety valve is arranged at the second end part of the main medium pipeline; the controller controls ignition of the igniter.
Preferably, the safety monitoring and control system further comprises a third pressure sensor, wherein the third pressure sensor is used for detecting the pressure value of the BOG gas phase space in the liquid storage tank;
the fourth medium pipeline is connected with the BOG gas phase space in the liquid storage pipe and the first medium pipeline; a third pneumatic regulating valve is arranged on the fourth medium pipeline;
and the controller controls the third pneumatic regulating valve to be opened and closed.
Preferably, the liquid storage tank further comprises a fifth medium pipeline, a first end of the fifth medium pipeline is connected with the liquid phase space in the liquid storage tank, a second end of the fifth medium pipeline is connected with the BOG gas phase space in the liquid storage tank, and at least one part of the fifth medium pipeline is positioned outside the liquid storage tank;
a first pneumatic stop valve and a self-pressurization heat exchange coil are installed on the fifth medium pipeline, the first pneumatic stop valve and the self-pressurization heat exchange coil are both positioned outside the liquid storage tank, and the first pneumatic stop valve is closer to the first end part of the fifth medium pipeline relative to the self-pressurization heat exchange coil;
one end of the liquid outlet pipeline is connected with the liquid phase space in the liquid storage tank, and a second pneumatic stop valve is installed on the liquid outlet pipeline;
the safety monitoring and control system also comprises a liquid level sensor, and the liquid level sensor is used for detecting the liquid level height of the LNG in the liquid storage tank;
and the safety monitoring and control system is used for controlling the opening and closing of the first pneumatic stop valve and the second pneumatic stop valve.
The invention also provides a gas-phase common pipe safety protection method based on the gas-phase common pipe safety protection system, which comprises the following steps:
s1: when the first pressure sensor detects that the pressure value of the BOG gas phase space in the LNG tank is larger than a first preset value, the controller controls the alarm to be started, the first male connector and the first female connector are manually inserted and combined, and a first manual stop valve is opened; the BOG in the LNG tank box enters the main medium pipeline;
s2: when the pressure value detected by the second pressure sensor is larger than a second preset value, the controller opens the second pneumatic regulating valve, and the BOG in the main medium pipeline flows into the BOG reliquefaction and recovery system;
after the BOG flows into the BOG reliquefaction recovery system, the controller opens the regenerative refrigerator for refrigeration, and the BOG flows through the low-temperature heat exchanger and is liquefied into LNG which is sprayed into the liquid storage tank through the spray header;
s3: when the pressure value in the main medium pipeline is larger than a fourth preset value, the safety valve is automatically opened, and BOG in the main medium pipeline flows into the mast ignition system;
after the BOG flows into the mast ignition system, the controller controls the igniter to be started to ignite the BOG at the outlet of the mast exhaust pipe.
Preferably, between S1 and S2, S11 is further included: the controller controls the first pneumatic regulating valve to be opened, and BOG in a main medium pipeline flows into the natural gas power system;
also included between S2 and S3 is S21: when the difference value between the second pressure sensor and the third pressure sensor is smaller than a third preset value, the controller controls the third pneumatic regulating valve to be opened to guide the BOG in the liquid storage tank into the natural gas power system;
after the BOG flows into the natural gas power system, the BOG exchanges heat through a cold energy recovery device and then flows into the combustion system to be combusted, so that a gas turbine is pushed to operate; in the cold energy recovery device, the BOG in the first medium pipeline exchanges heat with the internal combustion turbine air pipeline, the tank transport ship cold air system pipeline and the gas turbine exhaust and circulating cooling water pipeline.
Preferably, after S3, S4 is also included: when the liquid level sensor detects that the liquid level height of the LNG in the liquid storage tank reaches a fifth preset value, the controller controls the regenerative refrigerator, the second pneumatic regulating valve and the third pneumatic regulating valve to be closed, and controls the first pneumatic stop valve and the second pneumatic stop valve to be opened; LNG in the liquid storage tank flows out of the liquid storage tank through the liquid outlet pipeline for long-term storage.
The invention has the advantages that when the pressure value in a certain LNG tank is larger than the preset value (such as 0.5 MPa), the alarm is started to prompt the staff to connect the LNG tank with the main medium pipeline, so that gas-phase common management is realized, and the storage and transportation safety of LNG is ensured through the triple safety protection of the natural gas power system, the BOG reliquefaction recovery system and the mast ignition system, the maximum utilization and recovery of BOG are realized, and the pollution to the atmospheric environment is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of a gas-phase co-pipe safety protection system according to the invention.
In the figure 1, an
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1, the present invention provides a gas phase common pipe safety protection system, comprising:
the LNG storage system 1, the LNG storage system 1 includes at least ten sets of tank systems including
The main pipeline system 6, the main pipeline system 6 includes a
The safety monitoring and control system 4, the safety monitoring and control system 4 includes a
The
The
The BOG reliquefaction recovery system 3 includes a
In this embodiment, a second
The reliquefaction
According to a further embodiment, the gas-phase co-pipe safety protection system further comprises a natural gas power system 2, the natural gas power system 2 comprising a
The cold
According to further embodiments, the safety monitoring and control system 4 further includes a
When the third regulating valve is opened, the BOG in the
According to further embodiments, the gas phase co-pipe safety shield system further comprises: a
The fifth
One end of the
The safety monitoring and control system 4 further includes a
The safety monitoring and control system 4 is used for controlling the opening and closing of the first
When the
According to a further embodiment, such a gas phase co-pipe safety protection system further comprises a
When the pressure in the main
After the pressure value in a
Such a gas-phase co-pipe safety protection system can be applied to a carrier ship of the
The gas-phase co-pipe safety protection system has a triple safety protection function, and when the pressure of the
The invention also provides a gas-phase common pipe safety protection method based on the gas-phase common pipe safety protection system, which comprises the following steps:
s1: when the
S2: when the pressure value detected by the
After the BOG flows into the BOG reliquefaction recovery system 3, the
S3: when the pressure value in the main
According to further embodiments, between S1 and S2 there is further included S11: the
Also included between S2 and S3 is S21: when the difference between the
After the BOG flows into the natural gas power system 2, the BOG exchanges heat through the cold
According to further embodiments, following S3, further comprising S4: when the
When the gas-phase common-pipe safety protection method is applied to an LNG transport ship, when the pressure of the
When the gas-phase common-pipe safety protection method is applied to a storage yard, the whole device is not provided with the natural gas power system 2, after the gas-phase common-pipe, BOG in the main
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, a schematic representation of the term does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
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